Table Of ContentROUTER
'MJRJ<9O>
"_ ,,, v_, .""_""'.. ....
.
~~
-,.--.,""."...".,.Ph.,.._........ ,'.'.'.'.....~.,..
"
-....
".~,--"
•_ .........,_ ..........C_<n...
t."""", ".'.......
' T....'........
.........
,".,,-...-...
.,..~_ ,_'"""" ,......,.... ',.,OJ •..,'....
'M ''''_.0••", __ •.""""".'.".."..C.. _
.....
"_'-'""-R•.-...,.
';-'-'''''"' ""
._-,,,
y," ..
,......., --..-.-."......-
i _ " ,-.." ""._ .-.-..
,......-,-,...........,
-,-..,-.n..-..-.,-,_--,, T.,."'"""..'"... "'" "...... """.......
""~"""-._-
,""
-'-.--' " , ,..,..
<'__ '~ I_ '''''''''
" ....... "'........,..,C,."., "....._
"-.,---,-_.
-
_ ",.._,1""_,,,.,
,'--_."'.""
.... ,"',,,, _
,~._'-.--"",'. ___.-
-.,._",_"''''"'.'"_' .
.".,,__.....,0_0_..._.......-.._......., ...
..,
.. ... ...............
-.., _-~ ~--
~-...-
_
_.,,---,'.
..
...
_
.....- _
_
""-----
.. .. ..........
..
. •. , r_.".. ___
_"" -
--
~~' ,~."h"." ____ --
.n ..'•••·",,, ...... ----_--_.._...._._ ___..
-..........-......_-..."."_ -_-._. ..., ____-.....__ -..0...0.
.. ...... .......
_ _
- -_..__-........._..-_. - -<_.......,.
00_._. .. -..._ _... _....
- ........ ......
_ _ "'..._ _ M n _ _
EDITOR'S NOTE
I
>t'Cn~
f, no the ''',,'',' i, "n" "I 'h<' m,'"
"",,j klol, in tho.' W"tI.,",it!, ,"op. Ahnd'
"i!h!:",jn""'"- it'sh" nJ ",i""';'~ro"a
th.,l'. more",,,",'ik',.. h"nJw'>rk;ng.In t1a<
1>."',"'"
',>roIl<,,:b.,1,,,,rf~,'(>rill'"rnclt""md
""'f'pnJj<cts",h<-IpY'''' j;;d tho..",nsl nut<It
"">P_
lht'""mt." ,"'""" in Y'>u'
1'1'" ,l<lrt by ~,k;nl;. h,k at t""lypo'S ,,f
rnut,,,,, thol .1n' .,'.il.,hl,· 000 "'h., "Il,h<'
k."0"_ I""""
r,,,tu,,~""'~n Fmm if,on tn
",ul.'r bi" and ""y·h>-t>,,;Id..ru>p jig; lh~l
will ~,k,' y""rrouter w,,,k to • I,·,,~I.
nt'W
T\k·n.",.,u,,'",cll.xk"",t....Twhn;qu,"
".,"inn. Y",,'I! find <>UT f"w;l,' bps dnd
,hop-tt--t<,j .."n-ts for j\<'lling lop-nntch
w,'",'"
,,'SullS"",h.l h.>nd·h<·ld ">u",<.]'I""
M1d,,j d fl'W io1<-,,, r", ''''l\.mi'in,: and ''''..
in;: y"ur '''"h'I'>. bi....and acn"..,"'''''
Finolly. d,,,,'1 m;" "," nn.1I 'h<' bnn",
"W,.",.
'ips.l<'Chniq...'S••ndpn>j<>ct> a,.ail
.blt> ~, yu...,..,Iino (,." F"K" <I'lfur n"""l.
GET MORE
• Projects
• Tips
• Techniques
in Every Issue
WWw.Woo(hmilh.com ORDER ONUNEw..·w.ShopNolc·•.com
,
28
ROUTER BASICS 10 MUST-HAVE BITS
Undo>r'.tandtng I"l'd-~ ,hoppong for Dot<11-1l'f~~. 1oסi<
"""........ hf.Ip you ~ ¥ld .01 the """I-~bol,It>dl i1wi'l"
",,!tIP 1000lhat~"'1>1 lor you 9l'! i workeut ..0l0' sI'q>
8 30
ROUTER BIT REVIVAL
PlU Gf UTE OOIl1l ~n,I.,,1y.uurold...
brts~ IN. rnonut..,
""" lwrdy 1001 ..... """ IOU i
IOU bnnt;l thtom bac:~ to kk
.- ~ lo'~tong (in
"""'! common IOYt'''9 t"'~, 36
14
,
SIMPLE MORTISING JIG BARGAIN BITS?
'iIn. tI'lfwbo!l.moke _
Cullong-. arr..-N """"""'
trDotfs, but _ •__
IlMl ...,. tB: _ • JIlun9p
_ ..-.:I 1M mot! ""'91'9 ...- llII ..m \OOflI\ !tIPrrw;:JneyJ
18 40
RO HERS
TR
~ Dog ~, '" i ¥nalIP«~_ SPIRAL BITS
....lh • 111m rool... - thl-V ."",'1 Try thP«> bit< for quickly
IU'1 for l.m""'l~ anY"""" CU!1ingfO'~ and g<'1\1ng
20
pooiP<1 plywood ~..,
44
TER MAKE ER
AI ~ ~"._k -...."'..0...
10~""'P yuur _ WO<k""'9 10
,t<U_WO
24
,
stora e
5 stoop-mack' DADOES & GROOVES QUI(K & t>aS'{
pMoa...,....
ROUTER BASEPLATES IIout dN><uI BIT STORAGE
Sor'nl'l<nf\'" ~ tak~ lOtJ" ~•¥'IlI'.d~_..-. [ moNl. or-.oIl~ rf"CR
_ out of .,.,.... rool... IS 10 boI. and • ~JI9 tMU.long orgaroz.toon ¥ld
72 >\<". ",.-o","'.,.,....1hop
""'ply uM'...x-t~ b6Pplal.
90
48
HAND ROUTING
fI'Id<"
Wanl10 U$lng 1OU' "-""'l wall-mounted
ildjuslilble DADO JIG
held 1001... ll'O<Jble-l....' Try oul ROUTER STORAGE
Thts S1...... 1hoP-buoll JI9 o/If'f\
lhew VIop-I~If"d\lI<1w>oQ"'"
.. quock WluP"""; OU"'''''IH< .. ~
76 1'ho\ 'Y''''''' "'"
perlKl!! .......... roobf'OQ ~ I'Wodv !Nt..... lO _ ill 'lOU"
52
_ ""'. t-.h
92
BREAK THE RULES
b 9" c-..r cur.. you.. fond
ildjustilblr
lIWI r..krout""llS _<nf\
C1RCLE-CUTIING JIG
,~ be'>t t""'9 10do
A _ ¥ld II'o!o
~
78
~JI9 ft"'you nft'd to
<'1"'11" come.
of ...,.,. ...,...
58 ROUTER INLAY KIT
Rool'" ,nl.y .." mak" II ""V 10
..Jd perlK!·I'lIlng. de<ordilYf!
HINGE MORTISING JIG
do>Iaol$ 10 yOUf pn:IjK"
Futy .odJ"'~ and...,;y to "'"',
80
lho!; I"l ffWk... ""'1"'9 morl~
for twlgr; .........1_
62 PERFEO DOVETAILS
Wrlh .. 1\oH-<>Irnd ~19
.....,;I .. '-..... """ you"l bo'
.....""l~~ no....
82
,
Routers
..... '- 10go!I_""'"NdI01ft __
"""atI<Ufr\; raN bIlfd, ~ rd....
"",,*.b:* •• ~ ......-.. _
lOU' ,......onport.<!:r.....-.gCOiOlo..as-.wl
....~.m<tl\l/l\lliglor.,.....pmg.,wI...
FIXED-BASE ROUTER BASKS.... 8
GET THE MOST FROM YOUR
PlUNGE RQUTER 14
ASIMPLE MORTISING JIG 18
TRIM ROUTERS ., 20
ROUTER MAKEOVER" 24
,
•
Fixed-Base
Router Basics
Understanding the basic mechanics
e-o
featuresclfixed-base rooters puts
you well on your way to choosing
and using atool that's right for you.
" _d..
"' hatlond.... "~.,,,, A""'«-, iI~....t.ctn<.........
,,I"""'"
do.~ "~ ..,,,,,.... ..ith• dot< "", on<!,...Ih<-holt.c.u.d
"""*"",,,,, If. rn+wor-Ihr",,'""... ....... _1dd1. tlYt.ot. fC_ .... .,I....
....... of >J.....~ ..... ''''' c... ........,_""I"W" '2-1 ~
• ""'*'"
....,ilk'do W\~fft ~~ Idd"'ll: • M , _ you '"
cuftIo'llr." - .......... cuntJ'I:lOod ""t. Tht ......... .......,ds
"""""" i<l
II ltVitlfl." ~ , !IN '" t-<-~ ... to- _ hoIdo It '"Ihr
""' "'.•.~ .,1""""..-...1 IN' ,htnI ~... ~<OI.'10"~_ hao.ftott..>t
n.o.
.......-- mo.ddo ~,~""". 10m 10 ndr ... Ihr ......>.1 ... )"" <111.
n_.
oIdl ' fN L""' ~ __........,~ I!w I¥fo',"
ru""
ttw , ....t bm<-lit> _ ..ialood
"-,,I> ,ho",,· lo-~'"""" k..·""lI tlw Mfl.I:_h.
n........ ,~n b.- ~ ,· 11 • The- " The>irnpk-ot ....v 'iw.....__
cu' , "h .
f'Il\"'"..-ill" ott,...t, im!'"_," "1*'. .... ,.... .,1"1"" '" to.o... th.ot
.""tum,'.
"'-'"Illg ,01th ,,""'"t>.i-", nllLltT cl.lmp'"nlu lilt'mol"•. AMilt.,",!uippN
"
-
--
.-
' =
_...,-bO....
ANATOMY OF A
knob tordoopoh
.~ f XED-BASE ROUTER
~ IlOUYNC;.: Conwn.",. ............. _
.",.911ft_ ""'.. _...,
.........
1I001U MV.:IiQIcl> _ l'M:>uIon9 .. ~
lot.,_ ......... _
_ IOUl..
~
10_ <ull"'9 dfplt\
J
"*'
(0Uft ASloE..u': IdoI.<"e h ~ ......
01 _ ""'" _ tooIcb .",. .",.........
Sl'HOCOtITIlOI.; ~ 1O.-.no.
$IIOO'd _ 01 do~_ tot.
<.»:
Iluo""'v" I..n<-n ..... fi...J._ _ _ Edge Profile: Routerof Choice
.n....
.ond ... lhrdt.wirlf;......"
""' -f,....t__- iDIplio-o IhMIhr
__ .'4 _ ,,"'_ ._ onIv tor b:\;nl in
mr~-bul_'~_1rur"" __
or«
Ihr"",*" lipMod do....... Of ~ it
.. lhtt.o.r, """e...._ rho'1>0.
Of_ ....
You oh<ouId •..tot<hdoe>.__ when Ihr rou.....
_ .
;,. "'" <U~ ~, k' ~ cul
"''''''''Ihr.........
~dtpth.l""" ....... ,oil.
•nd .Iwn od,.... Ihr to.o,,",. On f,'C"d-b.>,,·
............Ihr10Mwdl<01..'.."' _ F""Ihr ~
""'" """ 'l"O
b. ,~ .tw h.o... Th k<. it ,,,..~ .....~.
'" n 0 ,,,I ,I\.or.h, ..1 .,,'.~. In"".n 1lO'1~ <>l 1 W\OP
l'd)(f'- ,urh ., • mom . """"'"
<
" __ ....... Ilw Nooi< mod\.onon ':r-0:1 or Io'l!'"'". or If ".,.,11 br ~
<>f Ilw .J.oo.'n. you ~iOr1 .....pIooT IIw with ,........y h.Jod _ ..-k. ,;ri ...........
<kt",I>.nd optk""'. Tl>t-«o "'''I'<'C''' Jo._. tNt pn>Jun».' k>.o>l 2·hp
m;..... wltl<lt "",M i, 1:>0.-.1 ,u;k'd hr)'"'' l..l'll".,toomo.·"'"b'b- 10... f"""I.r.",nl\
K<"",,,,, ,.",1 .,I-..nd..
POWII. a,,' by I><".,.'P''''''''' bi1>.r Ii....-.and,,>Int'pn,filo..bll>
(hp).Y....·Ufind '"'~'''''1:'''&fR-.n I'l-1<' -allJo.'01\oln<l ,,,....., p<_.r>d'i."'od
3~ "luI< ~_ 'br k'mptrd "'pur- ,·....1>;1,"·. If ''''' ",.., ~_II}·,
....m..
I~oooiblo:. • mid~ ,.,.,..,. ..;II fino.. OIl>
d>M<' Ihr """" "' ....tuI """""
""*,,....,
_.od<IOO>moIII ~""""4111 _ . II..... pbn 10..... ~ boll ....
t1w.....c'lI lf -..igl>L ~ ~ yuu.. ......,t 2~ 103":-hp
T."".
ro.
mpl<' two onod<oh .. ~_""""""'.bo,thrw·r.""'_
n.... .. , lJrt
II><- It-tt ~ iuJ'r<"f) i> th. .1..... 10n...lt<~ w ....... """'l!. Nnd " .........
n....
hp ""••Id and "·...K""~k"", to 1Mh. j"~ 1,,, • hj~h-ho."",,1"_'''' ",Nf-""","'..,j
""",Ik·r. 1\ ·hp ",,,d,-J(k"....rl, w.~Kh. k... ",,,II.. "YO"" bt'S!bt-l,1y<.... In.'l,,,,,,,ly ,.",'
n.... "'.y.
lh.on B d,Il.....•.....•in "...-ighlaff,'<1> Iarw-di.o",,_ hils,'Th"t thr w,.;~ht
_ '11..1o«TAn~Ilw..d ..''''''''_ M'Od ><nofthr '",of --..
it in ..Nnd-hdd p'..."'.. yo..·...pnOobl}'.."" lben. .
- __-. w... __.... thr _ """,,.,.,..,.
'l!:
lor ~ In
Ilw~'-<H ..,..i · pl'>oIooort>r.~ my nt"'k,n.• 1'" 10 2~ mo:odd will
the Undofwedr<'"..._IoOO'.ond....... «mmplioh.-ta<ob",,111_.
tn-.and
!he ~oj bot> Y'...1lb<- ~
If rourw"..d"·..,,rk,n~ in'-,~'-"'" ''''''II'
I", "f t,ll':,·-pn,fil.· bib ,,' ,malt ,I'.il\hl A """","r"~',"" bi' .t up h> 2HOJ MI~
hi',_..1"'"1<'2-hp,,,.......will ...it yuuiu" Con.!>id....-i"ll I"", ""..I b,ls """~ two cul
finr.On t flip!'kJ<o. if ""," pl.on ..... "'1- ling N!l"". I"'" ""I"a'- .M,OOO cu" 1""
h"'ll dnop "h >I'o;&"1 bot> of orunuw. nu. 'f"""d m~ bot oLo~' f...- a
"'"
~PEEO
(RPM)
'"
'"
""
'"
".
'"
'"
s.--'.-...... ..-
_, ~I~ to ........... _ ........ £'fl","", 'l-.:l~
"'_.""IIp
1011-. 01btl,.,., .. -'9 to! ",o'__ 'l-.:lgce..., lD
Inlg ~ INrt 11:1. """" ..... ""9"''''"""'*I bO....... _ II'fO'II'
ic