TE Connectivity / AMP

66 Pages·2012·2.94 MB·English

AMPLIMITESubminiatureDConnectors
HDP-20CrimpSnap-InContactConnectors
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Product Selection Guide
Connector Contacts
Insert ShellType
Type Mounting Type Termination Plating
Material MaterialandFinish
Duplex
ZincPlatedSteel (.000030
WithoutGrounding [0.00076]
Indents Goldand
.120 (cid:2)(cid:2) Tin)
Plug 94V-0Rated TinPlatedSteel [3.05]Dia.Holes Pins Crimp
(pg.92) Thermoplastic WithoutGrounding (pgs.100,101) Duplex
Black Indents ClinchNut, Posted (GoldFlash
4-40Threads andTin)
TinPlatedSteel
WithGroundingIndents Select
(.000030
[0.00076] (cid:2)(cid:2)
Goldand
GoldFlash)
Duplex
(.000030
[0.00076]
Goldand
Tin)
.120 (cid:2)(cid:2)
Receptacle 94V-0Rated ZincPlatedSteel [3.05]Dia.Holes Sockets Crimp Duplex
(pg.93) Thermoplastic (pgs.100,101) (GoldFlash
Black TinPlatedSteel ClinchNuts, Posted andTin)
4-40Threaded
Select
(.000030
[0.00076]
Goldand
GoldFlash)
90
Catalog82068 Dimensionsareshownfor Dimensionsareininchesand Canada:[phone] UK:[phone]
Revised4-12 referencepurposesonly. millimetersunlessotherwise Mexico/C.Am.:[phone] France:[phone]
Specificationssubject specified. Latin/S.Am.:[phone] Netherlands:[phone]
www.te.com tochange. USA:[phone] Germany:[phone] China:[phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Product Facts (cid:1) Machine applied Section Contents
terminations assure highest
(cid:1) Shell sizes offer wide Plug and Receptacle Connectors.....................92, 93
production rates
choice of contact Basic Shielding Hardware Kits........................94, 95
at lowest applied cost
positions—9, 15, 25, 37 Shielding Hardware Enclosure Kits ...................96, 97
and 50 (cid:1) Intermateable with any size Preassembled Shielded Connector Kits ..................98
20 Subminiature D con- Ferrules for Shielding Hardware Kits......................99
(cid:1) Lower cost, commercial
nector dimensionally com- Contacts ...........................................100, 101
version of the military
plying with MIL-C-24308 Application Tooling......................................102
approved series
(cid:1) Tin or zinc plated shells, (cid:1) Recognized under the
Component Program of
with or without grounding
Underwriters
indents
Laboratories Inc.,
(cid:1) Crimp snap-in contacts File No. E28476 R
allows loading of only the
number of contacts being (cid:1) Listed under Underwriters C
Laboratories Inc., Standard a
used b
1863, Communication le
(cid:1) Available with shielding Circuit Accessories, C
o
hardware and shielding File No. E81956 n
enclosure kits R ne
(cid:1) Numerous cable clamps and (cid:1) CSetarntidfiaerdd sby Canadian ctor
s
mating hardware options Association,
R
(cid:1) Low cost, high File No. LR 1088108
performance, precision- (LR 7189-207)
formed crimp contacts
Contact Retention Features
Pin Radius lead-in minimizes force
Shielded Cable needed to insert contact into housing
Unshielded Clamps and Mounting and
Cable Clamps Shielding Hardware Mating Hardware
and Enclosure Kits
Keying Plug
One-Piece (pg. 155) Generous lead-in to
Cable Clamp minimize “stubbing“
180°/120° Male Screw
Quik-Snap Straight Exit Retainers Socket
(pg. 134) RFI/EMI Shields (pgs. 146, 147)
for Jacketed
Box and Lid Cable (pgs. 139, Female Radius lead-in minimizes force
S(ptgra. i1g3h7t/)90° Exit 142) (Spcgr.e 1w4lo8c)ks ninetoe dheodu stoin ignsert contact
(cid:2)(cid:2) 90° Exit Die Cast (cid:2)(cid:2)
Box and Lid with RFI/EMI Shields Locking Posts
Male Screw for Jacketed Cable and Slide
Retainers (pg. 142) Latches
(pg. 137) (pgs. 149, 151)
Basic Shielding
Clam Shell Hardware Kits Spring Latch,
Straight/45° Exit (pgs. 94, 95) Two-Piece
(pg. 138) (pg. 152)
Shielding
Clam Shell Hardware Latching Blocks Housing Cutaway Contact bearing surface
Straight/45° Exit Enclosure Kits (pgs. 153, 154) is large and symmetrical
with Male Screw (pgs. 96, 97) Standoff
Retainers
Bushings
(pg. 138)
(pg. 155)
Reinforced Ribs
91
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Plug
A
B
.120
[3.05]Dia.
C Typ.
2 Holes
Material and Finish:
Shell—Steel, zinc or tin plated Grounding Indents
Insert—94V-0 rated thermoplastic, black (See Table)
Mating Face .230
[5.84]
s
or Mounting Holes:
ect Standard—.120 [3.05] Dia. [1.402.607]Ref.
n
Con Csellifn-lcohc kNinugt —fea4tu-4re0 threads with [1.403.927]Max.
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bl
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C Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000, 114-40030
.[120.504] Max.
Clinch Nut
(Plug and Receptacle)
Note:Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
92
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Receptacle
A
B
.120
[3.05]Dia.
C Typ.
2 Holes
.243
Mating Face [6.17]
C
a
[1.403.902]Ref. ble
.432 C
[7.90] Max. on
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c
to
r
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Plug Part Numbers
Receptacle Part Nos.
SShizeell PCoNosonit.ti aoocnfts A DimenBsions C MInatseerrital MMoeutnhtoindg PSZlahinteecldl GWroiuthnTodiunint PglatedG SrohWueniltldhing PSZlahinteecldl PSlTahiteneldl
Indents Indents
1.213 .984 .494 Standard 205204-9 205204-8 205204-4 205203-8 205203-3
1 9 94V-0
30.81 24.99 12.55 Clinch Nut — 1658642-2 1658642-1 — 1658643-1
1.541 1.312 .494 Standard 205206-9 205206-8 205206-3 205205-7 205205-2
2 15 94V-0
39.14 33.33 12.55 * Clinch Nut — — 5745908-2 — 1658644-1
2.088 1.852 .494 Standard 5205208-1 207464-7 207464-2 5205207-1 207463-1
3 25 94V-0
53.04 47.04 12.55 Clinch Nut — — 5745036-2 207516-6 207516-5
2.729 2.500 .494 Standard 205210-8 205210-7 205210-3 205209-7 205209-2
4 37 94V-0
69.32 63.50 12.55 Clinch Nut — — 745135-4 — 5207661-3
2.635 2.406 .605 Standard 1658641-3 1658641-1 1658641-2 1658640-2 1658640-1
5 50 94V-0
66.93 61.11 15.37 Clinch Nut — — 5745883-2 — 5745884-1
Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
.[120.504] Max.
Clinch Nut
(Plug and Receptacle)
Note:Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Note:All part numbers are RoHS compliant.
93
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Basic Shielding Hardware Kits
Plug
.120 Typ.
[2.1.7079]Typ. [3.05]2 Holes
.509
[12.93]Max.
.112
[2.84]
Typ.
[5.2.8340] GIrnoduenndtisng .195 Max. Plug Connector
[4.95]
Typ.
s
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ect Each kit contains:
n
on (cid:1)Connector
C E
e (cid:1)Inner shield
bl (cid:1)Outer shield
Ca Contacts and ferrules must be purchased SInhsiiedled Outside
separately. Shield
Material and Finish:
Connector Shells—Steel, tin plated D
Connector Insert—94V-0 rated ther-
moplastic, black
Shield—Steel, tin plated Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
Related Product Data: (With Shields Removed)
Contact Arrangements—page 40 [1.416.723]Max.
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9010
Note:Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
94
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Basic Shielding Hardware Kits (Continued)
Receptacle
.120 Typ.
[.21.7097]Typ. [3.05]2 Holes
.509
[12.93]Max.
.112
[2.84]
Typ.
Rcpt. Connector
.243
[6.17] .195 Max.
[4.95]
Typ.
C
a
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C
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E ec
to
Inside r
Shield Outside s
Shield
D
.[120.504] Max. Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
.462
[11.73]Max.
Clinch Nut
(Plug and Receptacle)
Recommended Max. Inner
Shell No. of Dimensions Cable Cable Mounting
Contact Plug Kit Numbers Receptacle Kit Numbers
Size Positions D E Outer Dia. Bundle Method
Range Dia.†
.700 1.535 .165-.455 .350 Standard 1658645-1 1658646-1
1 9
17.78 38.99 4.19-11.56 8.89 Clinch Nut 5748526-1 5748536-1
1.024 1.535 .165-.455 .350 Standard 1658647-1 5747539-1
2 15
26.01 38.99 4.19-11.56 8.89 Clinch Nut 5750636-1 5787908-1
1.576 1.535 .165-.455 .350 Standard 1658648-1 1658649-1
3 25
40.03 38.99 4.16-11.56 8.89 Clinch Nut — 1658662-1
2.215 1.892 .338-.562 .450 Standard 1658650-1 1658651-1
4 37 56.26 48.06 8.59-14.28 11.43 Clinch Nut 5786929-1 —
2.120 1.876 .338-.480 .450
5 50 Standard 1658652-1 1658653-1
53.85 47.65 8.59-12.19 11.43
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note:All part numbers are RoHS compliant.
95
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Shielding Hardware Enclosure Kits
Plug
Expanding Neck
Accommodates Cable
Ferrule (Must
SBeep Paurarctehlay,s Aeds [.31.2158] FMax
Required By Max. Cable
Cable Diameter Ref.
Each Kit Contains:
(cid:1)Connector Jackscrew
ors (cid:1)Inner shield Qty. 2
ect (cid:1)Outer shield
n
n (cid:1)Enclosure
o
C (cid:1)Two jackscrews DMax.
able Cseopnatraacttesl ya.nd ferrules must be purchased SQhtyie. l2d .812 [31T7.4y.p26.67]
C [20.62]
Typ.
Material and Finish:
Enclosure
Connector Shells—Steel, tin plated.
Connector Insert—94V-0 rated
thermoplastic, black EMax.
Shield—Steel, tin plated
Plug Connector
Enclosure—PVC, black HDP-20
Jackscrews—Zinc alloy
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9172
Note:Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
96
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Shielding Hardware Enclosure Kits (Continued)
Receptacle
Expanding Neck
Ferrule (Must
Be Purchased .125 FMax Cable
Separately, As [3.18] Ref.
Required By Typ.
Cable Diameter
Jackscrew C
Qty. 2 a
b
le
C
o
DMax. n
n
Shield e
Qty. 2 1.467 c
.812 [37.26] to
[20.62] Typ. rs
Typ.
Enclosure
EMax.
Rcpt. Connector
HDP-20
Shielding
Recommended Max. Enclosure
Shell No. of Dimensions Cable Inner Insert Kit Numbers Expansion
Size PCoosnittiaocnts D E F DiOamuteetrer BCuanbdlele Material Plug Receptacle Tool
Range Dia.† Cable Part
O.D. (Max.) Number
1 9 412.6.1660 314.3.4525 1.66.3000 4.1.8930--8.3.3380 8.3.3380 94V-0 1658655-1 1658654-1 .330
2 15 412.6.1660 412.6.8805 1.66.3000 4.1.8930--8.3.3380 8.3.3380 94V-0 1658657-1 1658656-1 8.38 58241-4
3 25 1.660 2.210 .630 .217-.435 .350 94V-0 1658659-1 1658658-1 .450 58241-1
42.16 56.13 16.00 5.51-11.05 8.89 11.43
4 37 2.010 2.865 .730 .338-.562 .450 94V-0 5747958-1 1658660-1
51.05 72.77 18.54 8.59-14.28 11.43 .572
58241-2
5 50 521.0.0150 720.7.4795 1.87.3504 8..35398-1-.45.6228 1.415.403 94V-0 1658661-1 5747959-1 14.52
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Note:All part numbers are RoHS compliant.
97
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
Shielded Connector, Preassembled Kit
Designed to meet the
Ferrule, must be
requirements of Local purchased separately, as
Area Networking, this Expanding neck, required by cable diameter (page 99)
Subminiature D Shielded accofrmommod.1a9te0s-. 3ca7b5le 14.26.8850 MMaaxx..
Connector Kit is available [4.83-9.53] Dia.
with slide latches attached
to the receptacle. The
receptacle is shielded and
covered with a durable
plastic enclosure. This
shielding decreases emis-
sions and provides an
effective EMI/RFI barrier.
Preassembled connector
kits are available in
s
r Subminiature D, shell size 2,
o
ct 15-position configuration and
ne accept crimp, snap-in HD-20
on contacts. Contacts are avail-
C able separately and allow
e
bl for selective positioning.
a
C Other sizes and styles can
be made available, consult
TE.
Receptacle
Part No. 749246-1
Material and Finish:
Note:Instruction Sheets for TE
Inserts—94V-0 rated nylon, black
Tooling are packaged with the
Enclosures—Elastomer, styrene poly- tooling. For additional information
olefin, or PVC, black call the Tooling Assistance Center:
1-800-722-1111.
Shields and Shells—Carbon steel
per ASTM A109, plated with .000200
[0.00508] min. tin over .000050
[0.00127] min. copper
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005, 108-40030, 108-40032
Application Specifications—
114-10000 & 114-40030
Note:All part numbers are RoHS compliant.
98
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]
AMPLIMITE Subminiature D Connectors
HDP-20 Ferrules for Shielding Hardware Kits
Ferrules for
Shielding Hardware Kits
.020
[0.51]
Stepped
L
Shell L Cable Part Numbers
Style
Sizes Dim. Diameter Ferrule Die Sets* C
1-3 Stepped .440 .165-.190 3-747579-0 543424-3 ab
11.18 4.19-4.83 le
1-3 Stepped .440 .190-.217 3-747579-0 543424-2 C
Straight 11.18 4.83-5.51 on
.440 .217-.246 n
1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8 ec
Material and Finish: .440 .246-.284 to
1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1 rs
Steel (annealed), tin plated
.440 .284-.324
1-3 Stepped 3-747579-2 543424-7
11.18 7.21-8.23
.440 .324-.375
Related Product Data: 1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6
Shielding Hardware and 1-3 Straight .440 .375-.437 2-747579-7 543424-5
11.18 9.53-11.10
Enclosure Kits—pages 94-98
.440 .400-.460
1-3 Straight 3-747579-6 543424-4
11.18 10.16-11.56
.625 .230-.265
Technical Documents: 4-5 Stepped 2-747580-4 543425-2
15.88 5.84-6.73
Instruction Sheets— 4-5 Stepped .625 .338-.385 2-747580-3 543425-1
15.88 8.59-9.78
408-9507
.625 .375-432
408-9508 4-5 Stepped 2-747580-1 58238-1
15.88 9.53-10.97
408-9243
.625 .422-.490
408-9242 4-5 Stepped 15.88 10.72-12.45 3-747580-1 58237-2
Note:Instruction Sheets for TETooling 4-5 Straight .625 .480-.562 2-747580-2 58237-1
are packaged with the tooling. For 15.88 12.19-14.28
additional information call the Tooling *Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Assistance Center: 1-800-722-1111. Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
Application Tooling for
Shielding Hardware Kits
Bench
Mounting
Plate
Part No. 313183-1
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Hand Crimping Tool Part No. 58241-2 (.572 [14.53])†
No. 543344-1 Part No. 58241-4 (.330 [8.38])†0
(Requires Die Sets, see †Maximum Cable Diameter
table above.) (Instruction Sheet—408-9172)
Note:All part numbers are RoHS compliant.
99
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: [phone] UK: [phone]
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: [phone] France: [phone]
Specifications subject specified. Latin/S. Am.: [phone] Netherlands: [phone]
www.te.com to change. USA: [phone] Germany: [phone] China: [phone]