Submerged Arc Welding Wire

111 Pages·2012·2.11 MB·English

Preface
There is a major characteristic on this new catalogue:
First main categories are classifi ed based on steel types beginning with the unique
characteristics of each types of steel in relation to its welding properties. Next is the
introduction of their associated soldering irons along with the explanation of the welding
material products. We differentiate our catalog from the traditional ones by using the
innovated approach of “consumer customization,” in which the design the catalog is
based on how our customers will like to receive the order of information. Therefore, the
order of introduction is from the main material-steel type to the appropriate associated
welding materials, and lastly, the properties of the welding materials. In order to include
more related technical information, we reduce the marketing information on the welding
materials; and hence, the customers can make a better informed decision based on their
actual needs rather than sales propaganda.
The followings are reminding notes on application:
• AWS is currently adopting both US Customary Unit and International System Unit (SI
System). In order to promulgate the International System, we will maximize the usage of
its specifi cations in the future. This catalog will still contain both Standards’ specifi cations.
For example, A5.4 denotes US Customary unit and A5.4M represents the International
System Unit.
• Specifications and testing results of products in the catalog are according to our own
company's field test performance. Actual result might vary according to each client's
actual usage. Our testing results are for referential purpose, not a guarantee of
performance.
• Certain product names are hyphenated for the purpose of separating products names
verses descriptions or specifications, not part of the product names or codes. For
instance: GS-12K=GS12K.
• This edition of catalog contains the most updated information at the time of publication.
However, due to AWS, JIS, and other related Standards’ constant modifi cation of their
codes, and the need for our company to add or improve our products continually, we
cannot guarantee the complete accuracy of the catalog information. We also reserve
the right to make any changes to our catalogs without notifi cation. If customers need the
most updated information or further clarifi cation, please kindly contact our company for
any assistance.
Head Offi ce No.99, Huangong Rd., Yongkang Dist.,
Tainan City 71041, Taiwan
Tel : [phone]
Fax: [phone]
Mail: [email protected]
http://www.goodweld.com.tw
Table of contents
Products list ........................................................................................ 6 Welding Notes ............................................................................ B10
● For Mild & High Tensile Strength Steel Use ........................................ A1 Products Introduction ................................................................. B11
▍SMAW Electrodes for Nickel Steel (low temperature use)
● For Mild & High Tensile Strength Steel Use Welding Notes (including consumables selection) ..................... B15
▍Materials General Review ..................................................................... A2 Products Introduction ................................................................. B17
▍SMAW Electrodes ▍Flux Cored Wire for Nickel Steel (low temperature use)
Welding consumables selection ................................................ A5 Welding Notes ............................................................................ B20
Welding Notes ............................................................................ A6 Products Introduction ................................................................. B21
Products Introduction ................................................................. A7
nts ▍MAG wire ▍SMAW Electrodes for Weathering Steel nts
nte Welding consumables selection ................................................. A20 Welding Notes (including consumables selection) ..................... B25 nte
co Welding Notes ............................................................................ A21 Products Introduction ................................................................. B26 co
of Products Introduction ................................................................. A23 ▍Flux Cored Wire for Weathering Steel of
e e
bl ▍TIG Rod Welding Notes ............................................................................ B28 bl
Ta General Description And Welding Notes .................................... A29 Products Introduction ................................................................. B29 Ta
Products Introduction ................................................................. A30 ▍SMAW Electrodes for High Tensile & High Yield Strength Steels
▍SAW Wire / Flux Welding Notes ............................................................................ B31
Welding Consumables Selection ............................................... A33 Products Introduction ................................................................. B32
Welding Notes ............................................................................ A34 ▍Flux Cored Wire for High Tensile & High Yield Strength Steels
Products Introduction ................................................................. A36 Welding Notes ............................................................................ B35
▍Flux Cored Wire (FCW) Products Introduction ................................................................. B36
Welding consumables selection ................................................. A39
Welding Notes ............................................................................ A40 ● Stainless Steel
Products Introduction ................................................................. A41 ▍Material General Review ....................................................................... C2
▍Welding Consumables Selection ........................................................... C5
● Low Alloy Steels ▍SMAW Electrodes
▍Materials General Review ..................................................................... B2 Welding Notes ............................................................................ C8
▍Chromium-Molybdenum (heat resistant use) Steel Products Introduction ................................................................. C9
Welding Consumables Selection ............................................... B3 ▍MIG．TIG Wire/Rod
▍SMAW Electrodes for Chromium-Molybdenum Low Alloy Steels Welding Notes (MIG) .................................................................. C18
Welding Notes ............................................................................ B5 Welding Notes (TIG) .................................................................. C19
Products Introduction ................................................................. B6 Products Introduction ................................................................. C20
▍Flux Cored Wire for Chromium-Molybdenum Low Alloy Steels ▍SAW – Submerged Arc Welding Wire
2 3
Welding Notes ............................................................................ C28 Welding Notes ............................................................................ E6
Products Introduction ................................................................. C29 Products Introduction ................................................................. E7
▍Flux Cored Wire ▍MIG．TIG Wire/Rod
Welding Notes ............................................................................ C31 Welding Notes ............................................................................ E13
Products Introduction ................................................................. C32 Products Introduction ................................................................. E14
● Hardfacing and Wear Resistant Use ● Cast Iron
▍Hardfacing General Review .................................................................. D2 ▍Material General Review ....................................................................... F2
▍Welding consumables selection ........................................................... D4 ▍Welding consumables selection ............................................................ F3
nts ▍Welding Notes ....................................................................................... D6 ▍Welding Notes ....................................................................................... F4 nts
nte ▍Hardfacing and Wear Resistant SMAW Electrodes ▍SMAW Electrodes nte
co Welding Notes (SMAW Electrodes) ........................................... D9 Products Introduction ................................................................. F6 co
of Products Introduction ................................................................. D9 of
e e
bl Strong impact and abrasion resistant ........................................ D9 ● Others bl
Ta Buffer layer and welding repairs ................................................. D11 ▍Gouging or groove preparation use Ta
Metal to metal abrasion resistant ............................................... D12 Products Introduction ................................................................. F10
Metal to sand abrasion resistant ................................................ D15
Severe abrasion resistant .......................................................... D18 ● Reference
High temperature fatigue and corrosion resistant ...................... D22 ▍DeLONG Diagram ................................................................................ G2
▍Hardfacing and Wear Resistant Flux Cored Wire ▍WRC-1992 Diagram ............................................................................... G3
Welding notes (Flux Cored Wire and SAW Flux Cored wire) ..... D24 ▍Conversions ........................................................................................... G4
Strong impact and abrasion resistant ........................................ D25
Buffer layer and welding repairs ................................................. D27
Metal to metal abrasion resistant ............................................... D30
Metal to sand abrasion resistant ................................................ D36
Severe Abrasion resistant .......................................................... D42
High temperature fatigue and corrosion resistant ..................... D51
● Nickel Base Alloy
▍Material General Review ....................................................................... E2
▍Cross Table for Nickel base alloys vs stainless steel, carbon steel,
low alloy steel welding consumable ...................................................... E3
▍SMAW Electrodes
4 5
SMAW Electrodes
(2)
Product Specifi cation
Steel Category Page
name(1) AWS JIS (3)
Equivalent to A5.1M E4313
G03 Z3211 E4303 A7
Equivalent to A5.1 E6013
Equivalent to A5.1 E4313 st
NK32 Equivalent to A5.1 E6013 Z3211 E4303 A7 s li
ct
A5.1M E4310 u
G10 Z3211 E4310 A8 d
A5.1 E6010 o
r
P
A5.1M E4311
G11 Z3211 E4311 A8
A5.1 E6011
A5.1M E4313
K120 Z3211 E4313 A9
A5.1 E6013 s
e
d
A5.1M E4313 o
G13 Z3211 E4313 A9 r
A5.1 E6013 ct
e
El
A5.1M E4313
G13VD Z3211 E4313 A10 W
A5.1 E6013
A
Products list M
A5.1M E4319 S
ND150L Z3211 E4319U A10
A5.1 E6019
Mild & High
A5.1M E4319
Tensile Strength D200 Z3211 E4319U A11
A5.1 E6019
Steel Use
A5.1M E4327
G27 Z3211 E4327 A11
A5.1 E6027
A5.1M E4327
EX7 Z3211 E4327 A12
A5.1 E6027
A5.1M E4916
GL52 Z3211 E4916UH10 A12
A5.1 E7016
A5.1M E4918
GL5218 Z3211 E4918H10 A13
A5.1 E7018
A5.1M E4924
GL24 Z3211 E4903 A13
A5.1 E7024
A5.1M E4924
GL524 Z3211 E4924 A14
A5.1 E7024
A5.1M E4928
GL5226 Z3211 E4928UH15 A14
A5.1 E7028
A5.1M E4928
GL528 Z3211 E4928UH15 A15
A5.1 E7028
7
SMAW Electrodes SMAW Electrodes
(2) (2)
Product Specifi cation Product Specifi cation
Steel Category Page Steel Category Page
name(1) AWS JIS (3) name(1) AWS JIS (3)
A5.1M E4948 A5.5M E6218M
EX55V Z3211 E4948H10 A15 GL98M Z3211 E6218-N3M1 B32
A5.1 E7048 A5.5 E9018M
st ＊ A5.5M E5516-G A5.5M E6918M st
s li GL55 A5.5 E8016-G Z3211 E5716H10 A16 High Tensile GL108M A5.5 E10018M Z3211 E6918-N3M2 B32 s li
ct and High Yield ct
du Mild & High GL60＊ A5.5M E6216-G Z3211 E5716H10 A16 Strength Steel GL118M A5.5M E7618M Z3211 E7618-N4M2 B33 du
o A5.5 E9016-G A5.5 E11018M o
r Tensile Strength r
P P
Steel Use
＊ A5.5M E6916-G Equivalent to Z3211 A5.5M E8318M
GL70 A17 GL128M Z3211 E8318-N4C2M2 B33
A5.5 E10016-G E6916-N4M3 A5.5 E12018M
＊ A5.5M E7616-G
GL80 Z3211 E7816-N4CM2 A17 G307 A5.4 E307-16 Z3221 ES307-16 C9
s A5.5 E11016-G s
e e
od ＊ A5.5M E8316-G Equivalent to Z3211 G307M A5.4 E307-26 Z3221 ES307-26 C9 od
ectr GL100 A5.5 E12016-G E8318-N4C2M2 A18 G308 A5.4 E308-16 Z3221 ES308-16 C10 ectr
El El
W GL76A1∕ A5.5M E4916（8）-A1 Z3223 DT1216 B6 G308L A5.4 E308L-16 Z3221 ES308L-16 C10 W
A GL78A1 A5.5 E7016（8）-A1 A
M M
S GL86B1∕ A5.5M E5516（8）-B1 Z3223 DT2316（8） G308M A5.4 E308-26 Z3221 ES308-26 C11 S
B6
GL88B1 A5.5 E8016（8）-B1
G309 A5.4 E309-16 Z3221 ES309-16 C11
Chromium – GL86B2∕ A5.5M E5516（8）-B2 Z3223 DT2316(8) B7 G309L A5.4 E309L-16 Z3221 ES309L-16 C12
Molybdenum GL88B2 A5.5 E8016（8）-B2
(heat resistant GL96B3∕ A5.5M E6216（8）-B3 G309MoL A5.4 E309LMo-16 Z3221 ES309LMo-16 C12
use)Steel GL98B3 A5.5 E9016（8）-B3 Z3223 DT2416(8) B7 Stainless Steel
G310 A5.4 E310-16 Z3221 ES310-16 C13
GL86B6∕ A5.5 M E5516（8）-B6
－ B8
GL88B6 A5.5 E8016（8）-B6 G312 A5.4 E312-16 Z3221 ES312-16 C13
GL86B8∕ A5.5M E 5516（8）-B8 G316 A5.4 E316-16 Z3221 ES316-16 C14
－ B8
GL88B8 A5.5 E8016（8）-B8
G316L A5.4 E316L-16 Z3221 ES316L-16 C14
GL86C1∕ A5.5M E5516（8）-C1
GL88C1 A5.5 E8016（8）-C1 Z3211 E5516(8)-N5 B17 G317 A5.4 E317-16 Z3221 ES317-16 C15
Nickel Steel (low GL86C2∕ A5.5M E5516（8）-C2 G347 A5.4 E347-16 Z3221 ES347-16 C15
Z3211 E5516(8)-N7 B17
temperature use) GL88C2 A5.5 E8016（8）-C2
G410 A5.4 E410-16 Z3221 ES410-16 C16
GL86C3∕ A5.5M E5516（8）-C3
Z3211 E5516(8)-N2 B18
GL88C3 A5.5 E8016（8）-C3 G2209 A5.4 E2209-16 Z3221 ES2209-16 C16
A5.5M E4918-W1
GL78W1 Z3214 DA5016G B26
A5.5 E7018-W1
Weathering Steel
A5.5M E5518-W2
GL88W2 Z3214 DA5816W B26
A5.5 E8018-W2
8 9
SMAW Electrodes SMAW Electrodes
(2) (2)
Steel Product Specification Product Specifi cation
Page Steel Category Page
Category name(1) AWS JIS (3) name(1) AWS JIS (3)
GH13M — Z3251 DFMA-250B D9 High temperature
fatigue and GH13Cr-4 — — D22
Strong impact HARDMANG1 — — D10 corrosion resistant
st resistant st
cts li HARDMANG3 — — D10 GNC 132 A5.11 ENiCrFe-1 Z3224 DNiCrFe-1 E7 cts li
u u
d GNC 133 A5.11 ENiCrFe-2 Z3224 DNiCrFe-2 E8 d
o o
r — r
P GH300 Z3251 DF2A-300B D11 P
Buffer layer and Nickel base alloy GNC 182 A5.11 ENiCrFe-3 Z3224 DNiCrFe-3 E9
welding
GH300R — Z3251 DF2A-300R D11 GNC 112 A5.11 ENiCrMo-3 Z3224 DNiCrMo-3 E10
GNC 277 A5.11 ENiCrMo-5 Z3224 DNiCrMo-5 E11
s s
e GH350R — Z3251 DF2A-350R D12 e
d d
ctro GH450 — Z3251 DF2A-450B D12 GC100 A5.15 ENi-CI Z3252 DFCNi F6 ctro
e e
W El Meatablr atos imone tal GH450R — Z3251 DF2B-450R D13 GC55 A5.15 ENiFe-CI Z3252 DFCNi Fe F6 W El
A GCO A5.15 ESt Z3252 DFCFe F7 A
M GH600 — Z3251 DF3C-600B D13 Cast Iron M
S S
GCI-1 A5.15 ENi-CI Z3252 DFCNi F7
GH600R — Z3251 DF3B-600R D14
GCI-2 A5.15 ENiFe-CI Z3252 DFCNi Fe F8
GH750 — Z3251 DF3C-700B D15
GCI-3 A5.15 ESt Z3252 DFCFe F8
GH900 — Z3251 DF5A-700B D15
Metal to sand
GGC — — F10
abrasion HARD D — — D16 Gouging
resistant or groove Gouging
GH900W — D16 preparation use Carbon — — F10
HARD 31 — — D17
MAG．TIG wire / rod
HARD 35 — — D18
A5.18M ER48S-G
GH800 — — D18 S-G A5.18 ER70S-G Z3312 YGW11 A23
GH900Mn — — D19 S-4 A5.18M ER48S-4
— A23
GW16 A5.18 ER70S-4
Severe abrasion
GH950Nb — — D19
resistant Mild & High
A5.18M ER48S-6
Tensile Strength S-6 Z3312 YGW12 A24
GH950 — — D20 A5.18 ER70S-6
Steel Use
GH950C — — D20 GW11 A5.18M ER48S-G Z3312 YGW11 A24
A5.18 ER70S-G
GHCW — — D21
A5.18M ER48S-6
GW12 Z3312 YGW12 A25
A5.18 ER70S-6
10 11
MAG．TIG wire/rod TIG
(2) (2)
Product Specifi cation Product Specifi cation
Steel Category Page Steel Category Page
name(1) AWS JIS (3) name(1) AWS JIS (3)
GTN82 A5.14 ERNiCr-3 Z3334 YNiCr-3 E14
GW15 — Z3312 YGW15 A25 Nickel base
alloys
Mild & High GTN625 A5.14ERNiCrMo-3 Z3334 YNiCrMo-3 E14
st ＊ A5.28M ER62S-G st
cts li TenSstileee Sl Utresength GW18 A5.28 ER90S-G Z3312 YGW18 A26 Welding wire / MIG cts li
rodu GW19＊ AA55.2.288M E ERR9602SS-G-G Z3312 G55A0UM19 A26 GM307 A5.9 ER307 — C20 rodu
P P
GM308 A5.9 ER308 Z3321 YS308 C20
TIG
GM308L A5.9 ER308L Z3321 YS308L C21
A5.18M ER48S-6
GT50 Z3316 YGT50 A30
od A5.18 ER70S-6 GM309 A5.9 ER309 Z3321 YS309 C21 od
wire/r Carbon steel use GT52T AA55.1.188M E ERR7408SS-G-G — A30 GM309L A5.9 ER309L Z3321 YS309L C22 wire/r
G A5.28M ER55S-G Stainless Steel GM310 A5.9 ER310 Z3321 YS310 C22 G
TI GT60 A5.28 ER80S-G — A31 TI
． ．
G GM312 A5.9 ER312 Z3321 YS312 C23 G
A GT308 A5.9 ER308 Z3321 YS308 C20 A
M GM316 A5.9 ER316 Z3321 YS316 C23 M
GT308L A5.9 ER308L Z3321 YS308L C21
GM316L A5.9 ER316L Z3321 YS316L C24
GT309 A5.9 ER309 Z3321 YS309 C21
GM347 A5.9 ER347 Z3321 YS347 C24
GT309L A5.9 ER309L Z3321 YS309L C22
GM410 A5.9 ER410 Z3321 YS410 C25
GT310 A5.9 ER310 Z3321 YS310 C22
GMN82 A5.14 ERNiCr-3 Z3334 YNiCr-3 E14
Nickel base
GT312 A5.9 ER312 Z3321 YS312 C23
alloys
Stainless Steel GMN625 A5.14 ERNiCrMo-3 Z3334 YNiCrMo-3 E14
GT316 A5.9 ER316 Z3321 YS316 C23
SAW / Flux
GT316L A5.9 ER316L Z3321 YS316L C24
GA78×GS8 A5.17 F7A2-EL8 Z3183 S502-H A36
GT347 A5.9 ER347 Z3321 YS347 C24
Carbon steel use GA78×GS12K A5.17 F7A2-EM12K Z3183 S502-H A36
GT410 A5.9 ER410 Z3321 YS410 C25
GA86×GS12K A5.17 F7A4-EM12K Z3183 S502-H A37
GT430 A5.9 ER430 Z3321 YS430 C25
GT630 A5.9 ER630 — C26
12 13
SAW / Flux Flux Cored Wire / FCAW
(2) (2)
Product Specifi cation Product Specifi cation
Steel Category Page Steel Category Page
name(1) AWS JIS (3) name(1) AWS JIS (3)
GS308/ A5.9 ER308 Z3324 YS308 A5.29M E551T1-Ni1C
C29 GMX811Ni1 — B21
GS308L A5.9 ER308L Z3324 YS308L A5.29 E81T1-Ni1C
Nickel Steel
st GS309/ A5.9 ER309 Z3324 YS309 A5.29M E551T1-Ni2C st
cts li Stainless Steel GS309L A5.9 ER309L Z3324 YS309L C29 (low teumspee)rature GMX811Ni2 A5.29 E81T1-Ni2C — B22 cts li
u GS316/ A5.9 ER316 Z3324 YS316 A5.29M E621T1-Ni2C u
d C29 GMX911Ni2 — B23 d
o GS316L A5.9 ER316L Z3324 YS316L A5.29 E91T1-Ni2C o
r r
P P
Flux Cored Wire / FCAW A5.29M E551T1-W2C
Weathering Steel GMX811W2 — B29
A5.29 E81T1-W2C
A5.20M E490T-1C Z3313 T49J2T1-
GMX70 A41 W
A5.20 E70T-1C 0CA-H10
A
High Tensile C
A5.20M E491T-1C Z3313 T49J2T1- A5.29M E691T1-K3C F
ux GMX71 A5.20 E71T-1C 1CA-H10 A42 aSntrde nHgigthh SYtieeeldl GMX101K3 A5.29 E101T1-K3C — B36 e /
W / Fl Carbon steel use GMX71M A5A.52.02M0 EE7419T1-T1-M1M Z1M33A1-3H T1049J2T1- A43 MXW d Wir
A — — D25 e
S Strong impact MANG1 or
A5.20M E491T-9C C
GMX71Ni A5.20 E71T-9C — A44 resistant MXW — — D26 x
MANG3 u
Fl
A5.18M E48C-6M
MXC76M — A45 MXW BU-O — — D27
A5.18 E70C-6M
Buffer layer and MXW BU-G — — D28
GMX308L A5.22 E308LT1-1 Z3323 TS308L-FC1 C32 welding repairs
MXW
— — D29
GMX308L-O A5.22 E308LT0-3 Z3323 TS308L-FN0 C33 K104-S
GMX309L A5.22 E309LT1-1 Z3323 TS309L-FC1 C34 MXW SUPER
— — D30
Stainless Steel BU-G
GMX309L-O A5.22 E309LT0-3 Z3323 TS309L-FN0 C35
MXW BB-G — — D31
GMX309LMo A5.22 E309LMoT1-1 Z3323TS309LMo-FC1 C36
Metal to metal MXW 102-G — — D32
abrasion
GMX316L A5.22 E316LT1-1 Z3323 TS316L-FC1 C37
resistant MXW K102-S — — D33
A5.29M E551T1-A1C
GMX811A1 — B11 MXW K105-S — — D34
A5.29 E81T1-A1C
Chromium –
MXW K107-S — — D35
Molybdenum A5.29M E551T1-B2C
GMX811B2 — B12
(heat resistant A5.29 E81T1-B2C
use)Steel
A5.29M E621T1-B3C —
GMX911B3 B13
A5.29 E91T1-B3C
14 15
Flux Cored Wire and Submerged arc welding wire / FCAW and SAW
(2)
Product Specifi cation
Steel Category Page
name(1) AWS JIS (3)
Note :
MXW DD-G — — D36
1.Symbol "＊"the classifi cation of products is according to JIS and ISO.
MXW 969-G — — D37 2.Specifications abbreviation :
st CNS=Chinese National Standards
s li Metal to sand MXW 969-O — — D38 JIS=Japanese Industrial Standards
ct abrasion
u AWS=American Welding Society
d resistant MXW M7-G — — D39
o The following specifi cations abbreviation may be marked on the product packaging :
r
P
MXW D — — D40 ASME=American Society of Mechanical Engineers
ABS=American Bureau of Shipping
MXW R117 — — D41 CR=China Corporation Register of Shipping
LR=Lloyd's Register of Shipping
MXW R100 — — D42 NK=Nippon Kaiji Kyokai
W
A BV=Bureau Veritas
MXW R101 — — D43
S
3. is defi ned as the product meets the JIS specifi cations, and obtain the permission of JIS

d
n MXW R100D — — D44 MARK.
a

W
MXW
A — — D45
C R100SHD
F Severe abrasion
MXW 62-O — — D46
resistant
MXW 63-O — — D47
MXW 65-O — — D48
MXW 66-O — — D49
MXW 70-O — — D50
GMX
— — D51
410NiMo
MXW
High temperature — — D52
K410NiMo-S
fatigue and
corrosion
MXW
resistant — — D53
K420-S
MXW
— — D54
K423-S
16