REWAS 2016 : towards materials resource sustainability ; proceedings of a symposium sponsored by the Recycling and Environmental Technologies Committee, the Materials and Society Committee, the Extraction & Processing Division, and the Light Metals Divisi

374 Pages·2016·15.429 MB·English

by  TMS, Randolph E. Kirchain, Bart Blanpain, Christina E. M. Meskers, Elsa Olivetti, Diran Apelian, John Howarter, Anne Kvithyld, Brajendra Mishra, Neale R. Neelameggham, Jeffrey S. Spangenberger

2016
Towards Materials
Resource
Sustainability
FEBRUARY 14-18
DOWNTOWN NASHVILLE,
TENNESSEE MUSIC CITY CENTER
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2016
Towards Materials
Resource
Sustainability
Proceedings of a symposium sponsored by
the Recycling and Environmental Technologies Committee, the
Materials and Society Committee, the Extraction & Processing
Division, and the Light Metals Division of
The Minerals, Metals & Materials Society (TMS)
held during
FEBRUARY 14-18
DOWNTOWN NASHVILLE,
TENNESSEE MUSIC CITY CENTER
Edited by:
Randolph E. Kirchain, Bart Blanpain, Christina Meskers,
Elsa Olivetti, Diran Apelian, John Howarter, Anne Kvithyld,
Brajendra Mishra, Neale R. Neelameggham,
and Jeff Spangenberger
Copyright © 2016 by The Minerals, Metals & Materials Society.
All rights reserved.
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Published simultaneously in Canada.
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10 9 8 7 6 5 4 3 2 1
TABLE OF CONTENTS
REWAS 2016
About the Editors .............................................................................................. xiii
Reviewers .......................................................................................................... xix
Enabling & Understanding Sustainability -
Ferrous & Non-ferrous Metals Processing
Recycling of Poly-Metallic Residues from Metal Industry – Current Status
and Future Developments ..................................................................................... 3
Jürgen Antrekowitsch
Bauxite Residue for Phosphorus Removal from Waste Water ........................... 11
Gamini Mendis, Amanda Brock, Kai Gao, Indrajeet Chaubey,
Ron Turco, and John Howarter
Modeling the Electromagnetic Processing of Recycled Silicon Dust ................. 17
G. Djambazov, K. Pericleous, V. Bojarevics, M. Forzan,
and F. Dughiero
Potential Contribution to the Supply of Silver by the Recycling of
Industrial Residues from Zn, Pb and Cu Plants .................................................. 23
Stefan Steinlechner
Thermodynamic Analysis of Zinc Status in the Upstream EAF Offgas
Cleaning Systems Associated with In-Process Separation of Zinc from
EAF Dust ............................................................................................................ 29
Naiyang Ma
Evaluation of Reactor REOV-01 with Ti Electrode for Electrochemical
Recovery of Ag from Industrial Wastes ............................................................. 37
Pedro Alberto Ramirez Ortega, Victor Esteban Reyes Cruz,
Maria Aurora Velóz Rodríguez, Laura Garcia Hernández,
Diana Arenas Islas, Mizrraim Uriel Flores Guerrero,
and Luis Garcia L
Mini Mill Solutions in the Recycling of Electic Arc Furnace Dust – The
2SDR Process ..................................................................................................... 43
Gernot Rösler, Christoph Pichler, Stefan Steinlechner,
and Jürgen Antrekowitsch
v
Understanding & Enabling Sustainability -
(Rechargeable) Batteries
Roadmap for the Lifecycle of Advanced Battery Chemistries ........................... 51
Timothy W. Ellis and John A. Howes
Portland Cement with Battery Waste Contents ................................................... 57
Henry A. Colorado and Sergio A. Colorado
Automotive Lithium-Ion Battery Recycling: A Theoretical Evaluation ............. 65
Reza Beheshti and Ragnhild E. Aune
Life Cycle Analysis Summary for Automotive Lithium-Ion Battery
Production and Recycling ................................................................................... 73
Jennifer B. Dunn, Linda Gaines, Jarod C. Kelly,
and Kevin G. Gallagher
Enabling & Understanding Sustainability - Rare
Earth Element Applications
Life Cycle Assessment of Rare Earth Production from Monazite ...................... 83
Callum Browning, Stephen Northey, Nawshad Haque,
Warren Bruckard, and Mark Cooksey
Recovery of Rare Earth Elements from the Ferrous Fraction of Electronic
Waste .................................................................................................................. 89
Lars K. Jakobsson, Mark W. Kennedy, Ragnhild E. Aune,
and Gabriella Tranell
Fundamental Study of the Rare Earths Recycling through the
Pyrotetallurgical Route - Phase Relations and Crystallization Behavior of
the CaO-SiO-NdO System ............................................................................. 95
2 2 3
Thu Hoai Le, Annelies Malfliet, Bart Blanpain, and Muxing Guo
Mitigating Supply Risk of Critical and Strategic Materials: The Role of
Trade Policies ................................................................................................... 101
Vasken Xhaxhollari, Michele Bustamante, and Gabrielle Gaustad
Sustainable Processing of Phosphogypsum Waste Stream for the
Recovery of Valuable Rare Earth Elements ..................................................... 107
Mugdha Walawalkar, Connie K. Nichol, and Gisele Azimi
vi
Life Cycle Analysis for Solvent Extraction of Rare Earth Elements from
Aqueous Solutions ............................................................................................ 113
Ehsan Vahidi and Fu Zhao
Characteristics of Light Rare Earths from Korean Coal Power Plants Ash ...... 121
T. Thriveni and Ahn Ji Whan
Enabling & Understanding Sustainability -
Building Materials & Slag Valorization
Energy Generation from Waste Slags: Beyond Heat Recovery ........................ 131
Jinichiro Nakano, James Bennett, and Anna Nakano
Production of Lightweight Aggregate and Ceramic Balls Using Gold
Tailings, Red Mud and Limestone .................................................................... 137
Hyunsik Park, Soo-kyung Kim, Doyun Shin, and Jeong-soo Sohn
Accounting for Variation in Life Cycle Inventories: The Case of Portland
Cement Production in the U.S. ......................................................................... 145
Xin Xu, Maggie Wildnauer, Jeremy Gregory,
and Randolph Kirchain
Kinetics of Dephosphorization from Steelmaking Slag by Leaching with
C H O -NaOH-HCl Solution ........................................................................... 151
Yong Qiao, Jiang Diao, Xuan Liu, Xiaosa Li, Tao Zhang,
and Bing Xie
Treatment of Molten Steel Slag for Cement Application ................................. 157
João B. Ferreira Neto, Catia Fredericci, João O.G. Faria,
Fabiano F. Chotoli, Tiago R. Ribeiro, Antônio Malynowskyj,
Andre N.L. Silva, Valdecir A. Quarcioni, and Andre A. Lotto
Incorporation of Sewage Sludge into Heavy Clay Ceramic Body .................... 165
Carlos Mauricio Fontes Vieira, Isabela Oliveira Rangel Areias,
and Sergio Neves Monteiro
Designing Materials and Systems for
Sustainability
Industrial Symbiosis among Small and Medium Scale Enterprises: Case
of Muzaffarnagar, India .................................................................................... 173
Shourjomoy Chattopadhyay, Nandini Kumar, Charlie Fine,
and Elsa Olivetti
vii
Life Cycle Assessment of Metallurgical Processes Based on Physical
Flowsheet Models ............................................................................................. 179
Madeleine Scheidema, Markus Reuter, and Antti Roine
Total-Corrosion Effects of Anthocleista Djalonensis and Na Cr O on
Steel-Rebar in H SO : Sustainable Corrosion-Protection Prospects in
Microbial/Industrial Environment .................................................................... 187
Joshua Olusegun Okeniyi, Cleophas Akintoye Loto,
and Abimbola Patricia Idowu Popoola
Materials Research to Enable Clean Energy: Leverage Points for Risk
Reduction in Critical Byproduct Material Supply Chains ................................ 193
Michele L. Bustamante and Gabrielle Gaustad
Heterogeneous Materials Design for Sustainable Nuclear Waste Storage
Using Life Prediction by Conformal Finite Element Analysis ......................... 203
F. Rabbi, K. Brinkman, and K. Reifsnider
Life-Cycle Costing Promotes Use of Corrosion-Resistant Alloys .................... 209
John Grubb and James Rakowski
System of State Regulation of Sustainable Ore Processing and Production
Waste Treatment in the Russian Arctic............................................................. 215
Vyacheslav Tsukerman, Ludmila Ivanova, and Vladimir Selin
Understanding & Enabling Sustainability -
Light Metals Recycling & Waste Valorization
Electrodynamic Sorting of Light Metals and Alloys ........................................ 223
Raj Rajamani, James Nagel, and Nakul Dholu
Scrap Characterization to Optimize the Recycling Process .............................. 227
Sean Kelly and Diran Apelian
The Value of Integrated Production Planning for Two-Stage Aluminum
Recycling Operations ........................................................................................ 231
Jiyoun C. Chang, Elsa A. Olivetti, and Randolph E. Kirchain
Solar Aluminum Recycling in a Directly Heated Rotary Kiln .......................... 235
Martina Neises-von Puttkamer, Martin Roeb, Stefania Tescari,
Lamark de Oliveira, Stefan Breuer, and Christian Sattler
viii