Table Of Content2016
Towards Materials
Resource
Sustainability
FEBRUARY 14-18
DOWNTOWN NASHVILLE,
TENNESSEE MUSIC CITY CENTER
New proceedings volumes
from the TMS2016 Annual Meeting:
• 7th International Symposium on High-Temperature
Metallurgical Processing
• CFD Modeling and Simulation in Materials Processing 2016
• Characterization of Minerals, Metals, and Materials 2016
• Energy Technology 2016: Carbon Dioxide Management
and Other Technologies
• EPD Congress 2016
• Light Metals 2016
• Magnesium Technology 2016
• Rare Metal Technology 2016
• REWAS 2016
• Shape Casting: 6th International Symposium
• TMS 2016 Supplemental Proceedings
2016
Towards Materials
Resource
Sustainability
Proceedings of a symposium sponsored by
the Recycling and Environmental Technologies Committee, the
Materials and Society Committee, the Extraction & Processing
Division, and the Light Metals Division of
The Minerals, Metals & Materials Society (TMS)
held during
FEBRUARY 14-18 DOWNTOWN NASHVILLE,
TENNESSEE MUSIC CITY CENTER
Edited by:
Randolph E. Kirchain, Bart Blanpain, Christina Meskers,
Elsa Olivetti, Diran Apelian, John Howarter, Anne Kvithyld,
Brajendra Mishra, Neale R. Neelameggham,
and Jeff Spangenberger
Editors
Randolph E. Kirchain lohn llowarter
Bart Blanpain Arme Kvithyld
Christina Meskers Brajendra Mishra
EIsa Olivetti Neale R. Neelameggham
Diran Apelian J eff Spangenberger
ISBN 978-3-319-48618-5 ISBN 978-3-319-48768-7 (eBook)
DOI 10.1007/978-3-319-48768-7
Chemistry and Materials Scienee: Professional
Copyright © 2016 by The Minerals. Metals & 'v1aterials Society
Published by Springer International Publishers. Switzerland, 2016
Reprint of the original edition published by .lohn Wiley & Sons, Ine., 2016, 978-1-119-22581-2
This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or
part of the material is concerned. specifically the rights of translation. reprinting, reuse of
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al1d transmission or information storage and retrieval, electronic adaptation, computer software,
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The use of general descriptive narnes, registered names, trademarks, service marks. ete. in this
publication does not imply, even in the absence of a speeifie statement, that such names are
exempt from the relevant protective laws and regulations and therefore free for general use.
The publisher, the authors and the editors are safe to assume that the advice and information in
this book are believed to be true and accurate at the date ofpublication. Neither the publisher nor
the authors or the editors give a warranty. express or implied. with respect to the material
contained herein or for any errors or omissions that may have been made.
Printed on acid-rree paper
This Springer imprint is published by Springer Nature
The registered company is Springer International Publishing AG
The registered company address is: Gewerbestrasse 11, 6330 Charn, Switzerland
TABLE OF CONTENTS
REWAS 2016
Aboutthe Editors..............................................................................................xiii
Reviewers..........................................................................................................xix
Enabling & Understanding Sustainability -
Ferrous & Non-ferrous Metals Processing
Recyclingof Poly-Metallic Residuesfrom Metal Industry – CurrentStatus
and Future Developments..................................................................................... 3
Jürgen Antrekowitsch
Bauxite Residuefor Phosphorus Removalfrom Waste Water...........................11
Gamini Mendis, Amanda Brock, Kai Gao, Indrajeet Chaubey,
Ron Turco, and John Howarter
Modelingthe Electromagnetic Processing of Recycled Silicon Dust.................17
G. Djambazov, K. Pericleous, V. Bojarevics, M. Forzan,
and F. Dughiero
Potential Contributiontothe Supplyof Silverbythe Recyclingof
Industrial Residuesfrom Zn, Pband Cu Plants..................................................23
Stefan Steinlechner
Thermodynamic Analysisof Zinc Statusinthe Upstream EAF Offgas
Cleaning Systems Associatedwith In-Process Separationof Zincfrom
EAF Dust............................................................................................................29
Naiyang Ma
Evaluationof Reactor REOV-01with Ti Electrodefor Electrochemical
Recoveryof Agfrom Industrial Wastes.............................................................37
Pedro Alberto Ramirez Ortega, Victor Esteban Reyes Cruz,
Maria Aurora Velóz Rodríguez, Laura Garcia Hernández,
Diana Arenas Islas, Mizrraim Uriel Flores Guerrero,
and Luis Garcia L
Mini Mill Solutionsinthe Recyclingof Electic Arc Furnace Dust – The
2SDRProcess.....................................................................................................43
Gernot Rösler, Christoph Pichler, Stefan Steinlechner,
and Jürgen Antrekowitsch
v
Understanding & Enabling Sustainability -
(Rechargeable) Batteries
Roadmapforthe Lifecycleof Advanced Battery Chemistries...........................51
Timothy W. Ellis and John A. Howes
Portland Cementwith Battery Waste Contents...................................................57
Henry A. Colorado and Sergio A. Colorado
Automotive Lithium-Ion Battery Recycling: A Theoretical Evaluation.............65
Reza Beheshti and Ragnhild E. Aune
LifeCycleAnalysisSummaryforAutomotiveLithium(cid:16)(cid:44)onBattery
Productionand Recycling...................................................................................73
Jennifer B. Dunn, Linda Gaines, Jarod C. Kelly,
and Kevin G. Gallagher
Enabling & Understanding Sustainability - Rare
Earth Element Applications
Life Cycle Assessmentof RareEarth Productionfrom Monazite......................83
Callum Browning, Stephen Northey, Nawshad Haque,
Warren Bruckard, and Mark Cooksey
Recoveryof Rare Earth Elementsfromthe Ferrous Fractionof Electronic
Waste..................................................................................................................89
Lars K. Jakobsson, Mark W. Kennedy, Ragnhild E. Aune,
and Gabriella Tranell
Fundamental Studyofthe Rare Earths Recyclingthroughthe
Pyrotetallurgical Route - Phase Relationsand Crystallization Behaviorof
theCaO-SiO -Nd O System.........(cid:17)...................................................................95
2 2 3
Thu Hoai Le, Annelies Malfliet, Bart Blanpain, and Muxing Guo
Mitigating Supply Riskof Criticaland Strategic Materials: The Roleof
Trade Policies...................................................................................................101
Vasken Xhaxhollari, Michele Bustamante, and Gabrielle Gaustad
Sustainable Processingof Phosphogypsum Waste Streamforthe
Recoveryof Valuable Rare Earth Elements.....................................................107
Mugdha Walawalkar, Connie K. Nichol, and Gisele Azimi
vi
Life Cycle Analysisfor Solvent Extractionof Rare Earth Elementsfrom
Aqueous Solutions............................................................................................113
Ehsan Vahidi and Fu Zhao
CharacteristicsofLight Rare Earthsfrom Korean Coal Power Plants Ash...... 121
T. Thriveni and Ahn Ji Whan
Enabling & Understanding Sustainability -
Building Materials & Slag Valori(cid:93)ation
Energy Generationfrom Waste Slags: Beyond Heat Recovery........................131
Jinichiro Nakano, James Bennett, and Anna Nakano
Productionof Lightweight Aggregateand Ceramic Balls Using Gold
Tailings, Red Mudand Limestone....................................................................137
Hyunsik Park, Soo-kyung Kim, Doyun Shin, and Jeong-soo Sohn
Accountingfor Variationin Life Cycle Inventories: The Caseof Portland
Cement Productioninthe U.S..........................................................................145
Xin Xu, Maggie Wildnauer, Jeremy Gregory,
and Randolph Kirchain
Kineticsof Dephosphorizationfrom Steelmaking Slagby Leachingwith
C(cid:913)H(cid:915)O(cid:914)-NaOH-HCl Solution...........................................................................151
Yong Qiao, Jiang Diao, Xuan Liu, Xiaosa Li, Tao Zhang,
and Bing Xie
Treatmentof Molten Steel Slagfor Cement Application................................. 157
João B. Ferreira Neto, Catia Fredericci, João O.G. Faria,
Fabiano F. Chotoli, Tiago R. Ribeiro, Antônio Malynowskyj,
Andre N.L. Silva, Valdecir A. Quarcioni, and Andre A. Lotto
Incorporationof Sewage Sludgeinto Heavy Clay Ceramic Body....................165
Carlos Mauricio Fontes Vieira, Isabela Oliveira Rangel Areias,
and Sergio Neves Monteiro
Designing Materials and Systems for
Sustainability
Industrial Symbiosisamong Smalland Medium Scale Enterprises: Case
of Muzaffarnagar, India....................................................................................173
Shourjomoy Chattopadhyay, Nandini Kumar, Charlie Fine,
and Elsa Olivetti
vii
Life Cycle Assessmentof Metallurgical Processes Basedon Physical
Flowsheet Models.............................................................................................179
Madeleine Scheidema,MarkusReuter,(cid:3)andAnttiRoine
Total-CorrosionEffects of(cid:36)(cid:81)(cid:87)(cid:75)(cid:82)(cid:70)(cid:79)(cid:72)(cid:76)(cid:86)(cid:87)(cid:68)(cid:3)(cid:39)(cid:77)(cid:68)(cid:79)(cid:82)(cid:81)(cid:72)(cid:81)(cid:86)(cid:76)(cid:86) andNa(cid:909)Cr(cid:909)O(cid:914) on
Steel-RebarinH(cid:909)SO(cid:911):SustainableCorrosion-ProtectionProspectsin
Microbial/Industrial Environment....................................................................187
Joshua Olusegun Okeniyi, Cleophas Akintoye Loto,
and Abimbola Patricia Idowu Popoola
Materials Researchto Enable Clean Energy: Leverage Pointsfor Risk
Reductionin Critical Byproduct Material Supply Chains................................193
Michele L. Bustamante and Gabrielle Gaustad
Heterogeneous Materials Designfor Sustainable Nuclear Waste Storage
Using Life Predictionby Conformal Finite Element Analysis.........................203
F. Rabbi, K. Brinkman(cid:15)andK. Reifsnider
Life-Cycle Costing Promotes Use of Corrosion-Resistant Alloys....................209
John Grubb and James Rakowski
SystemofState Regulationof Sustainable Ore Processingand Production
Waste Treatmentinthe Russian Arctic.............................................................215
Vyacheslav Tsukerman, Ludmila Ivanova, and Vladimir Selin
Understanding & Enabling Sustainability -
Light Metals Recycling & Waste Valori(cid:93)ation
Electrodynamic Sortingof Light Metalsand Alloys........................................223
Raj Rajamani, James Nagel, and Nakul Dholu
Scrap Characterizationto Optimizethe Recycling Process..............................227
Sean Kelly and Diran Apelian
The Valueof Integrated Production Planningfor Two-Stage Aluminum
Recycling Operations........................................................................................231
Jiyoun C. Chang, Elsa A. Olivetti, and Randolph E. Kirchain
Solar Aluminum RecyclinginaDirectly Heated Rotary Kiln..........................235
Martina Neises-von Puttkamer, Martin Roeb, Stefania Tescari,
Lamark de Oliveira, Stefan Breuer, and Christian Sattler
viii
Metal Recoveryfrom Drossthrough Rotary Crushingand Separation
Producing Products Insteadof Waste...............................................................241
David J. Roth
A Laboratory Studyof Electrochemical Removalof Noble Elements
from Secondary Aluminium.............................................................................247
Ole S. Kjos, Sverre Rolseth, Henrik Gudbrandsen,
Egil Skybakmoen, Asbjørn Solheim, and Trond H. Bergstrøm
Productionof Magnesiumand Aluminum-Magnesium Alloysfrom
RecycledSecondary Aluminum Scrap Melts...................................................253
Adam J.Gesing, Subodh K. Das, and Raouf O.Loutfy
Recoveryof Aluminumfrom the Aluminum SmelterBaghouse Dust.............255
Myungwon Jung and Brajendra Mishra
Understanding & Enabling Sustainability -
Education Research Innovation
The Material Life Cycle: A Steering Wheelfor Europe’s Raw Materials
Academy...........................................................................................................263
Eric Pirard and Jenny Greberg
Education Programsand Activitiesin Chinafor the Sustainabilityof
MetallurgicalIndustryand Their Perspective...................................................269
Guangqiang Li, Chengyi Zhu,and Junying Zhang
Understanding & Enabling Sustainability -
Education Research Innovation + Electronic
Equipment
Sustainability: Opportunitiesfor Teaching Old Conceptsvia New
Problems...........................................................................................................277
Gabrielle Gaustad
3D Printed ABSand Carbon Fiber Reinforced Polymer Specimensfor
Engineering Education......................................................................................281
Michael Golub, Xingye Guo, Mingyo Jung, and Jing Zhang
ix
