Renukoot Arch 210910

103 Pages·2012·4.65 MB·English

Our Vision
“ To be a premium Metals major, global in size and reach, with a passion for
excellence”
Our Mission
“ To relentlessly pursue the creation of superior shareholder value by exceeding
customer expectations profitably, unleashing employee potential and being a
responsible corporate citizen adhering to our values”
Our Values
Integrity, Commitment, Passion, Seamlessness, Speed
Quality Policy
We, at Hindalco, shall aim to achieve and sustain excellence in all our activities.
We are committed to Total Customer Satisfaction by providing products and
services which meet or exceed the Customers expectations.
Modernization of the manufacturing facilities, stress on technological innovation
and training of employees at all levels shall be a continuous process in Hindalco.
A motivated workforce with a sense of pride in the organization shall lead us
towards Total Quality.
ISO 9001 : 2008 and 14001 certified
1. Hindalco I
2. Hindalco Aluminium Extrusions II
3. Specifications IV
4. Square & Rectangular Tubes 1
5. Oval Tubes 2
6. Channels 3
7. Angles 4-6
8. Round Rods 7
9. Casement Window - Assembly 8
10. Casement Window - Sections 9-20
11. Frames 21-22
12. Sliding Window - Assembly 23-24
13. Sliding Window - Sections 25-42
14. Door - Assembly 43-44
15. Door & Partition - Sections 45-53
16. Curtain Wall & Structural Glazing - Assembly 54-56
17. Curtain Wall & Structural Glazing - Sections 57-69
18. Awning, Curtain Fitting & Drapery Rod 70-71
19. Venetian Blind, Tilting Rod & Door Closure 72-73
20. Hardware ( Aldrop, Tee Sections, Tower Bolt, Handle & Hinges) 74-77
21. False Ceiling 78
22. Sign & display 79-83
23. Shutter &Grill 84
24. Ladder 85-87
25. Handrail 88
III
HINDALCO INDUSTRIES LTD.
Hindalco - a USD 15 billion flagship company of
the Aditya Birla Group - is a leading producer of
Copper and Aluminium in India. The acquisition
of Novelis in 2007, catapulted Hindalco as the
largest Aluminium Rolled Products company in
the world, and among the top five aluminium
majors worldwide.
Today, Hindalco is a metals powerhouse, with
manufacturing units across the globe and
operations ranging from bauxite mining, alumina
refining & smelting backed by captive power
plants to downstream production of Flat Rolled
Products, Extrusions and Foils.
Besides being the largest Aluminium rolling
company in the world, Hindalco is one of the
largest integrated Aluminium producers in Asia.
Hindalco's Copper plant at Dahej (State of
Gujarat) is the largest single location Copper
smelting capacity in the world.
I
HINDALCO
ALUMINIUM EXTRUSIONS
Hindalco Industries Limited is the leader in
Aluminium extrusion industry in India, with a
capacity of 43,000 TPA spread across two plants:
at Renukoot in North (State of Uttar Pradesh) and
at Alupuram in South (State of Kerala). Both the
plants are equipped with state-of-the-art
machinery, having established manufacturing
processes honed over five decades of experience.
Both manufacturing units are ISO 9001:2008, ISO
14001:2004, and OHSAS 18001:2007 certified.
Hindalco Extrusions are manufactured from high-
quality billets, made out of virgin in-house metal, in
a wide range of alloys and shapes. Hindalco
Extrusions are used in a wide range of applications
in segments like Building & Construction,
Electrical & Electronics, Industrial Machinery,
Defence & Aerospace, Transportation & Marine
and Consumer Durable
Press Capacities : Container Range : 6” to 12”
Renukoot Alupuram
1250 UST, 6” 1250 UST, 6”
1375 UST, 6” 3300 UST, 12” & 9”
1800 UST, 8”
2240 UST, 9”
2400 UST, 9”
Conform machine
II
Introduction
Synopsis : This Hindalco Extrusions Architectural Profile Catalogue lists the range of profiles manufactured in the
Renukoot plant which are available at the time of printing this catalogue.
Range : The range of extrusions available is constantly changing and enquiries for shapes not listed can be made
through any of our sales offices.
Shape :All dimensions are expressed in millimeters (mm). Fully dimensioned die drawings are available from any one of
our sales offices which can provide complete details of any section required.
Weight : All profile weights are expressed in kilograms per meter (kg/m).
The Properties of Aluminium : Aluminium has a unique and unbeatable combination of properties that make it a
versatile, highly usable and an attractive construction material.
Weight : Aluminium is a light metal with a density of when exposed to air. This provides very good protection
2,700 kg/m3, one third that of steel. (8,400 kg/m3) against corrosion even in corrosive environments. This
layer can be further strengthened by surface treatments
Strength : Aluminium is strong with a tensile strength
such as anodising or powder coating.
between 70 and 700 MPa, depending on the alloy and
manufacturing process. Extrusions of the right alloy and Conductivity : The thermal and electrical conductivities
design can be as strong as structural steel. are excellent, even when compared with copper.
Furthermore, an aluminium conductor has only half the
Elasticity : The Young's modulus for aluminium
weight of an equivalent copper conductor.
(E=69 000 MPa) is a third that of steel. This means that
the moment of inertia has to be three times as great for Thermal Conductivity : Aluminium thermal conductivity
an aluminium extrusion to achieve the same deflection is half that of the equivalent 3 sized copper element
as a steel profile. (8 900 kg/m3), but has a density (2 700 ( kg/m3 ) of less
than a third of that of the copper element. The equivalent
Formability : Aluminium has good formability in both hot
aluminium element therefore comes at less than half the
and cold condition, a characteristic that is used in full in
price and is much easier to handle because of the light
the extrusion process. Aluminium can also be cast,
weight.
drawn and rolled.
Linear expansion : Aluminium has a relatively high
Machining : Aluminium is very easy to machine.
coefficient of linear expansion compared to other metals.
Ordinary fabrication equipment (saws and drills) and
This should be taken into account at the design stage to
machining equipment (lathes and milling machines) can
compensate for differences in expansion.
be used.
Non-toxic : Aluminium is non-toxic and is therefore
Joining : Aluminium can be joined using all the normal
highly suitable for the preparation and storage of food.
methods available such as welding, brazing, adhesive
bonding and riveting. Reflectivity : Aluminium is a good reflector of both light
and heat.
Corrosion resistance : A thin layer of oxide is formed
Aluminium’sphysicalpropertiescomparedtoothercommonconstructionmaterials.
Aluminium Steel
6063 Copper 371 Plastic
Strength/Breakingstrength(MPa) 225 250 400 50
Ductility/Expansion(%) 10to24 25 20 25
ElasticityE,Young’smodulus(MPa) 69000 125000 210000 3000
Density(kg/m3) 2700 8900 7800 1400
Meltingpoint(0C) 600to655 1080 1500 80
Workingtemperature range(x106/? m) -250to150 -200to300 -50to500 -50to80
Electricalconductivitym/Ohm-mm2 35 55 7 -
Heatconductivity(W/mK) 200 400 76 0.15
Coefficientoflinearexpansionx10-6/0C 23 17 12 60to100
Non-Magnetic Yes Yes No Yes
Weldable Yes Yes Yes Yes
Corrosion resistance material : One of the principal reasons for choosing Aluminium and it's alloys for
construction applications is their high corrosion resistance. Although Aluminium is a chemically active meta, it's
behaviour is stabilised by the formation of a protective film of oxide on the surface. Generally, this film is stable in
aqueous solution with pH 4.5 to 8.5. Further considerations need to be made if the pH exceeds these limits or the
environment contains chloride.
Corrosion resistance in different environments
The atmosphere : Corrosion is insignificant in clean country air. Aluminium does not corrode where there are high
levels of sulphur dioxide but can under certain circumstances become dark or matt in Appearance.
Water : Pitting can occur in stagnant water. The composition of the water is the important factor as the presence of
copper, calcium, chloride and bicarbonate ions increase the risk significantly. This can be prevented however by
regular cleaning and drying. In this way the aluminium is highly suitable for making saucepans for example.
Seawater : Alloys containing silicon, magnesium and manganese show good resistance to corrosion in seawater.
Copper alloys on the other hand should be avoided.
Soil : The resistance to corrosion is to a great degree dependent on the moisture in the soil and its pH. Aluminium
surfaces in contact with the soil are best treated with a thick layer of bitumen or a powder coating.
Acids : The majority of inorganic acids have a very corrosive effect on aluminium – except nitric acid. High
temperature, high acid concentrations and high levels of impurities in the level of the aluminium increase the rate of
corrosion significantly.
Alkalis : Strong alkalis are very corrosive. Sodium hydroxide reacts violently with aluminium. The rate of corrosion
can be reduced in environments where the pH is between 9 and 11 by using silicates. Wet cement has a high pH and
therefore corrodes aluminium alloys.
Organic compounds : Aluminium is highly resistant to the majority of organic compounds. Corrosion can occur
however with some anhydrous liquids.
Other material : In practice the corrosion problem caused by the contact with other materials is for the most part
small. The natural oxide layer provides protection.
Surface Treatment : In its natural state, Aluminium has a clean and attractive surface with good corrosion
resistance. There are a number of types of surface treatments that improve resistance to corrosion and mechanical
wear. They can also provide a decorative appearance or in other ways alter the properties of the surface.
Anodising : Anodising is an electrochemical process where the thickness of the oxide film on the aluminium surface
is increased artificially. The process involves lowering the extrusion into an electrolytic bath where a DC current is
connected to the extrusion, which acts as the anode in the circuit. While the natural oxide film is only 0.02 um,
anodising increases the oxide layer to between 5 and 25 um depending on the product characteristics required. With
the anodising process, aluminium's natural colour (naturally anodized) can be retained or a colour from a wide range
of alternatives can be chosen.
Powder coating : Powder coating offers a virtually unlimited choice of colours and is very durable.
Other methods of surface treatment : Other methods of surface treatment include screen printing and the use of
protective foils. Grinding, polishing and barrel processing are examples of mechanical surface treatments.
Specifications
IV
Square & Rectangular Tube
Sec A B T R R1 Kg./Mtr.
Square Tube 3247 35.00 20.00 2.00 - - 0.550
R 3271 35.00 25.00 2.00 - - 0.607
860 37.00 24.00 1.50 - - 0.460
643 37.00 24.00 2.00 - - 0.615
R 620 38.10 25.40 1.60 - - 0.523
1
A 518 38.10 25.40 2.00 - - 0.644
T
175 38.10 25.40 2.40 - - 0.763
6206 38.10 25.40 3.25 - 0.40 1.003
5458 40.00 15.00 1.50 - - 0.422
Sec A T R R1 Kg/m 3249 40.00 15.00 2.00 - - 0.550
3044 50.00 4.00 - - 1.994 3644 40.00 20.00 1.50 0.50 0.50 0.463
517 50.80 2.40 - - 1.250 7152 40.00 20.00 1.80 0.50 0.550
173 50.80 3.10 - - 1.600 3176 40.00 20.00 2.00 - - 0.606
3325 50.80 3.25 - 0.50 1.674 3250 40.00 20.00 3.00 - - 0.870
6015 50.80 6.35 - 0.50 3.058 5784 40.00 25.00 1.50 1.00 1.00 0.504
6318 55.00 1.80 - - 1.037 3251 40.00 25.00 2.00 - - 0.660
3174 60.00 3.00 - - 1.850 4361 40.00 30.00 2.00 - - 0.715
3184 60.00 4.00 - - 2.428 3252 40.00 30.00 3.00 - - 1.040
2174 61.00 5.50 0.50 2.50 3.290 2909 40.00 30.00 4.00 - - 1.344
2175 61.50 5.00 0.50 2.50 3.600 6183 40.20 20.20 2.50 - - 0.750
3807 62.00 4.50 0.50 0.50 2.805 3774 41.00 20.00 3.00 1.00 0.50 0.897
6054 63.50 3.18 - 0.40 2.079 5788 45.00 20.70 2.00 - - 0.668
5991 63.50 4.76 - - 3.030 5787 45.00 25.00 2.00 - - 0.714
7169 66.00 3.00 2.00 2.039 4016 46.00 20.00 3.00 1.00 0.50 0.977
1583 70.00 3.60 - 1.00 2.590 5314 47.00 24.00 5.00 - 3.00 1.632
3185 70.00 4.00 - - 2.860 7082 48.00 24.00 1.00 0.379
5972 76.20 3.18 - 0.8 2.512 644 49.30 24.00 2.00 - - 0.740
3175 80.00 3.00 - - 2.500 5908 49.50 44.50 3.50 2.50 6.00 1.583
4649 80.00 4.50 - - 3.295 6951 49.80 20.00 1.20 2.50 0.428
4136 80.00 7.00 - - 5.539 6636 50.00 20.00 1.60 - - 0.579
6562 80.00 8.00 - 1.00 6.242 3254 50.00 20.00 4.00 - - 1.344
2245 87.00 4.00 0.50 0.50 2.585 6182 50.00 25.00 2.00 - - 0.769
6229 100.00 3.00 - - 3.154 3177 50.00 30.00 2.00 - - 0.823
3871 100.00 4.00 5.00 9.00 4.032 2700 50.00 30.00 3.00 - - 1.203
3897 101.60 6.35 1.00 1.00 6.560 3272 50.00 40.00 2.50 - - 1.150
3255 50.00 40.00 4.00 - - 1.777
3667 50.50 36.50 4.00 0.50 1.00 1.720
Rectangular Tube 6966 37.00 24.00 1.00 - - 0.318
936 50.80 25.00 1.50 - - 0.589
7081 50.80 25.40 1.20 0.480
512 50.80 25.40 2.00 - - 0.780
176 50.80 25.40 2.40 - - 0.923
5890 50.80 25.40 3.25 - - 1.227
1844 50.80 31.75 1.10 - - 0.479
3324 50.80 38.10 3.25 - - 1.451
3256 60.00 20.00 2.00 - - 0.823
7259 60.00 25.00 1.50 3.00 0.651
Sec A B T R R1 Kg./Mtr.
6355 60.00 25.40 2.00 0.50 2.50 0.868
5515 20.00 9.50 2.00 - - 0.276 2987 60.00 30.00 2.00 - - 0.932
3243 20.00 10.00 2.00 - 0.50 0.281 3257 60.00 30.00 3.00 - 0.50 1.365
3244 20.00 15.00 2.00 - - 0.336 7106 60.00 30.00 3.00 3.00 1.345
3253 22.23 20.00 1.34 - - 0.715 2988 60.00 40.00 2.00 - - 1.040
6416 25.00 15.00 3.00 1.00 3.00 0.534 3178 60.00 40.00 2.50 - - 1.280
3245 25.00 20.00 2.00 - 0.50 0.444 3258 60.00 40.00 3.00 - - 1.528
519 25.40 19.05 1.25 - - 0.281 3045 60.00 40.00 4.00 - - 1.994
174 25.40 19.10 1.60 - - 0.358 4186 60.00 40.00 5.00 0.60 0.60 2.439
2949 30.00 15.00 2.00 - - 0.444 3814 62.00 44.00 3.00 0.50 2.50 1.612
2699 30.00 20.00 2.00 - - 0.498 2311 62.30 51.00 2.50 0.50 2.00 1.462
3246 30.00 25.00 2.00 - - 0.550 7092 63.00 37.00 1.20 0.637
1592 31.00 20.00 2.00 - - 0.500 7091 63.00 37.00 1.50 0.789
993 31.00 20.00 2.50 - - 0.630 1152 63.00 37.00 1.60 - - 0.836
1200 31.00 20.00 2.50 - 3.00 0.607 6510 63.00 38.00 3.00 - - 1.544
5786 32.00 25.00 1.50 1.00 1.00 0.439 7203 63.50 24.00 1.10 0.508
6950 33.00 20.00 1.20 2.50 0.319 5554 63.50 31.75 3.18 - - 1.532
1
Rectangular & Oval Tube
Rectangular Tube Oval Tube
T B
A
Sec A B T R R1 Kg./Mtr. Sec A B T Kg/m
621 63.50 38.10 2.00 - - 1.053 4462 10.70 7.50 2.00 0.128
731 63.50 38.10 2.40 - - 1.210 3775 13.50 6.30 1.00 0.090
177 63.50 38.10 3.10 - - 1.600 854 14.35 9.09 1.65 0.151
601 63.50 50.80 2.40 - - 1.420 1657 15.25 9.65 1.65 0.156
4859 64.70 40.40 3.00 - - 1.611 1870 16.64 11.20 3.00 0.290
4470 70.00 14.00 2.50 - - 1.070 159 17.50 10.70 1.60 0.188
6247 70.00 20.00 2.00 - - 0.932 160 19.10 11.50 1.60 0.200
2928 75.00 45.00 1.50 - - 0.951 310 19.30 12.40 2.82 0.337
7250 75.00 50.00 5.00 1.00 3.114 161 20.30 12.30 1.60 0.214
1457 76.00 25.00 2.00 - - 1.040 162 22.30 13.10 1.60 0.235
2759 76.00 25.00 3.00 - - 1.592 163 24.20 14.30 1.60 0.257
6125 76.20 25.40 3.25 - 0.80 1.674 1938 25.00 19.00 3.25 0.539
3259 80.00 20.00 2.00 - 0.50 1.040 164 26.20 15.10 1.60 0.280
7267 80.00 30.00 2.00 0.50 1.148 1292 26.60 17.10 3.91 0.646
3260 80.00 30.00 3.00 - - 1.690 165 28.60 16.50 1.60 0.307
1695 80.00 37.00 1.60 - - 0.980 311 29.70 19.09 4.37 0.799
3645 80.00 40.00 2.00 0.50 0.50 1.257 166 31.40 17.90 1.60 0.339
3179 80.00 40.00 3.00 - - 1.850 1293 32.40 20.80 4.74 0.940
3096 80.00 40.00 4.00 - - 2.428 167 34.95 19.50 1.60 0.380
3261 80.00 50.00 4.00 - - 2.644 1536 36.21 23.50 6.35 1.160
2869 81.50 50.50 4.00 0.50 1.00 2.688 264 38.10 19.05 1.62 0.453
1096 82.00 37.00 2.00 - - 1.240 263 44.45 22.23 1.62 0.523
178 82.50 32.10 3.20 - - 2.000 7133 45.00 22.50 3.00 0.864
732 82.60 38.10 2.40 - - 1.507 7517 80.00 25.50 3.00 1.461
3901 90.00 12.00 1.75 - 0.50 0.934
7202 100.00 24.00 1.50 0.983
2009 100.00 25.00 1.70 - - 1.116
6737 100.00 25.00 2.00 - - 1.311
3646 100.00 40.00 1.70 0.50 0.50 1.260
1763 100.00 40.00 1.85 - - 1.350
2929 100.00 45.00 1.50 - - 1.154
4301 100.00 50.00 3.50 - - 2.710
4686 100.00 50.00 4.00 - - 3.078
6986 100.00 80.00 4.70 1.00 4.344
1663 101.60 44.45 2.00 - - 1.530
1229 101.60 44.45 2.60 - - 2.030
800 101.60 44.45 3.18 - - 2.400
2647 101.60 50.80 4.80 2.00 1.00 3.720
4394 114.50 57.50 2.00 - - 1.821
2008 124.00 48.75 4.00 1.00 2.00 3.578
2365 125.00 25.00 2.00 - - 1.583
2364 125.00 37.00 2.00 - 0.50 1.712
7167 145.00 55.00 3.10 3.256
3941 150.00 25.00 2.00 - - 1.853
7266 150.00 30.00 2.50 0.50 2.371
2