Reconfigurable Manufacturing Systems and Transformable Factories

762 Pages·2006·19.133 MB·English

by  E. Abele, J. Elzenheimer, T. Liebeck, T. Meyer (auth.), Professor Anatoli I. Dashchenko (eds.)

ReconfigurableManufacturingSystemsandTransformableFactories
Anatoli I. Dashchenko (Ed.)
Reconfigurable
Manufacturing Systems
and Transformable Factories
ABC
ProfessorAnatoliI.Dashchenko
MoscowStateTechnical
UniversityMAMI
B.SemenovskayaSt.38
105839Moskva
RussianFederation
E-mail:[email protected]
LibraryofCongressControlNumber:2005937900
ISBN-10 3-540-29391-4SpringerBerlinHeidelbergNewYork
ISBN-13 978-3-540-29391-0SpringerBerlinHeidelbergNewYork
Thisworkissubjecttocopyright.Allrightsarereserved,whetherthewholeorpartofthematerialis
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orpartsthereofispermittedonlyundertheprovisionsoftheGermanCopyrightLawofSeptember9,
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(cid:1)c Springer-VerlagBerlinHeidelberg2006
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Dedication
This book is dedicated to a prominent Russian scientist and a leader of auto-
motive industry, Prof., Dr. Sc. Demyanuk F. S. Merited worker of Russia’s Sci-
ence and Engineering, and Laureate of a State Premium. During his activity as a
chief engineer at the ZIL works he developed and implanted a new methodology
in the world practice of automotive industry. This methodology referred to a con-
tinuous transition of the entire manufacturing of the ZIL car model to a new de-
sign without decreasing the total output.
The memory of my teacher and his great experience has always helped me in
my work, including the preparation of this book.
Editorial Board:
1. Dr. H. Graf, Head of Editorial Board, Director Logistics & Supply, Plant
Sindelfingen, DaimlerChrysler AG, Germany
2. Dr. Z. Pasek, Deputy Head of Editorial Board, Senior Researcher of the Na-
tional Research Center on Reconfigurable Manufacturing Systems, Univer-
sity of Michigan, USA
3. Prof., Dr. Sc. K. V. Frolov, Director of the Mechanical Engineering Research
Institute, Russian Academy of Sciences, Russia
4. Prof. Y. Koren, Director of the National Research Center on Reconfigurable
Manufacturing Systems, University of Michigan, USA
5. Prof. U. Heisel, Director of the Institute for Machine-Tools, Germany
6. Dr. O. A. Dashchenko, Researcher at DaimlerChrysler Research Center,
Germany
Assistant: Mr. Held, Student at the University of Applied Sciences Esslingen,
Germany
List of Authors

Abdi, R., Ph.D., Lecturer
Bradford University School of Management
Bradford, UK

Abele, E., Prof. Dr.-Ing.
Institute of Production Management, Technology and Machine Tools,
Darmstadt University of Technology
Darmstadt, Germany

Agapiou, J., Ph. D.
Manufacturing Systems Research Laboratory
Research & Development Center
General Motors Technical Center
Warren, USA

Amico, M.
University of Michigan
Ann Arbor, Michigan, USA

Ankin, A. V. Dr-Eng..
Moscow State Technical University “MAMI”
Moscow, Russia

Asl, F. M.
Vice President, Risk Analytics
GMAC Enterprise Risk Management
New York, USA

Bakhmutov, S. V., Prof., Dr. Sc.
Moscow State Technical University
Moscow, Russia

Bandyopadhyay, P., Ph.D.
Manufacturing Systems Research Laboratory
Research & Development Center
General Motors Technical Center
Warren, USA

Berger, M., Dr. Eng
Hüller Hille GmbH
Ludwigsburg, Germany
X List of Authors
Bruccoleri, Manfredi, Ph.D., Asst. Professor
Dipartimento di Tecnologia e Produzione Meccanica
University of Palermo
Palermo, Italy

Dashchenko, A. I., Prof., Dr. Sc.
Department of Automation in Machine Building
Moscow State Technical University “MAMI”
Moscow, Russia

Dashchenko, O. A., Dr-Eng.
DaimlerChrysler AG
Stuttgart, Germany

Ebara, H., Ph.D.
Dept. of Artificial Complex Systems Engineering
Hiroshima University
Higashi-Hiroshima, Japan

Ebbesmeyer P., Dr-Eng.
Institute of Production Management, Technology and Machine Tools
Darmstadt University of Technology
Darmstadt, Germany

Eckes R., Dr-Eng.
Institute of Production Management, Technology and Machine Tools
Darmstadt University of Technology
Darmstadt, Germany

Elchov, P. E., Prof., Dr-Eng.
Moscow State Technical University “MAMI”
Moscow, Russia

Elzenheimer, J., Dipl..Eng.
Institute of Production Management, Technology and Machine Tools,
Darmstadt University of Technology
Darmstadt, Germany

Fernandez, R.
Programm Manager
Automation & Robotics Research Institute
The University of Texas at Arlington,
Fort Worth, Texas, USA
List of Authors XI
Frank U., Ph.D.
Institute of Production Management, Technology and Machine Tools
Darmstadt University of Technology
Darmstadt, Germany

Frolov, K. V., Acad., Prof., Dr. Sc.
Mechanical Engineering Research Institute
Russian Academy of Sciences
Moscow, Russia

Graf, H., Dr-Eng.
DaimlerChrysler AG
Center LOG
Sindelfingen, Germany

Gausemeier, J., Prof., Dr-Eng.
Institute of Production Management, Technology and Machine Tools
Darmstadt University of Technology
Darmstadt, Germany

Gong L., Ph.D.
Institute of Advanced Manufacturing Technology
College of Mechanical Engineering
Chongqing University, China
Heisel, U., Prof., Dr. Sc.
Institute of Machine Tools
University of Stuttgart
Stuttgart, Germany

Hernàndez, R., Dr-Eng.
Institute for Manufacturing Plants and Logistics
University of Hannover
Hannover, Germany

Hirotani, D., Ph.D
Dept. of Artificial Complex Systems Engineering
Hiroshima University
Higashi-Hiroshima, Japan

Huang, Q., Ph.D.
Institute of Advanced Manufacturing Technology
College of Mechanical Engineering
Chongqing University, China
XII ListofAuthors
Huff, B. Ph.D. Associate Professor
Dept. of Industrial and Manufacturing Systems Engineering
University of Texas at Arlington
Fort Worth, Texas, USA

Ipatov, A. A., Dr. Sc.
General Director
State Research Automobile and Automotive Engines Institute
Federal Governmental Enterprise NAMI
Moscow, Russia

Karunin, A. L., Prof., Dr. Sc.
Moscow State Technical University “MAMI”
Moscow, Russia

Kircher, C., Ph.D.
Institute of Control Systems for Machine Tools
University of Stuttgart
Stuttgart, Germany

Koninckx, R. Ph.D.
Flanders Mechatronics Technology Centre
Leuven (Heverlee), Belgium

Koren, Y., Dr. Sc., Paul G. Goebel Professor of Engineering
Director
NSF Engineering Research Center for Reconfigurable Manufacturing Systems
University of Michigan
Ann Arbor, Michigan, USA

Kremer, M., Ph.D.
Institute of Control Systems for Machine Tools
University of Stuttgart
Stuttgart, Germany

Labib, A. W., Ph.D., Senior Lecturer
School of Mechanical, Aerospace and Civil Engineering
University of Manchester
Manchester, UK

Landers, R., Ph.D.
Asst. Professor
Dept. of Mechanical & Aerospace Engineering
University of Missouri at Rolla
Rolla, Missouri, USA
ListofAuthor s XIII
Liebeck, T., Dipl. Eng.
Institute of Production Management, Technology and Machine Tools,
Darmstadt University of Technology
Darmstadt, Germany

Lin, Y-T.
Manufacturing Systems Research Laboratory
Research & Development Center
General Motors Technical Center
Warren, USA

Liou, F., Ph.D.
Dept. of Mechanical & Aerospace Engineering
University of Missouri at Rolla
Rolla, Missouri, USA

Liu R., Ph.D.
Institute of Advanced Manufacturing Technology
College of Mechanical Engineering
Chongqing University, China
Maksimov, Yu. V., Prof., Dr. Sc.
Moscow State Technical University “MAMI”
Moscow, Russia

Meitzner, M., Dipl. Eng.
Institute of Machine Tools
University of Stuttgart
Stuttgart, Germany

Meyer, T., Dipl Eng.
Institute of Production Management, Technology and Machine Tools
Darmstadt University of Technology
Darmstadt, Germany

Molnar, M. F.
Director of Manufacturing Technology
Cummins Engine Company
Columbus, Indiana, USA

Moon, Yong-Mo, Ph.D., Asst. Professor
Dept. of Mechanical Engineering
Worcester Institute of Technology
Worcester, Massachussets, USA