Powerware 9390 Integrated Accessory Cabinet IAC-B and - Eaton

146 Pages·2006·4.81 MB·English

Powerware® 9390 Integrated Accessory Cabinet
IAC-B and IAC-T Configurations
Installation and Operation Manual
For use with Powerware 9390 40–80 kVA and 100–160 kVA UPS Models
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the equipment
and save this manual for future reference.
Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES
PowerwareisaregisteredtrademarkofEatonElectricalInc.
ECopyright2005-2006EatonCorporation,Raleigh,NC,USA.Allrightsreserved.Nopartofthisdocument
maybereproducedinanywaywithouttheexpresswrittenapprovalofEatonCorporation.
Table of Contents
1 Introduction ............................................................ 1-1
1.1 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.3 Conventions Used in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.4 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5 For More Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.6 Getting Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Section I – Installation
2 IAC Installation Plan and Unpacking ...................................... 2-1
2.1 Creating an Installation Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Preparing the Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.1 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2.2 Preparing for Wiring the IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3 Inspecting and Unpacking the IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
3 Installing the IAC ....................................................... 3-1
3.1 Preliminary Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Unloading the Powerware 9390 IAC from the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 IAC Cabinet Installation – Maintenance Bypass Configuration . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.1 Line-up-and-Match MBP IAC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.2 Installing IAC Line-up-and-Match MBP Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.3.3 Standalone MBP IAC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.3.4 Installing IAC Standalone MBP Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3.3.5 Installing IAC MBP TB1 Interface Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3.4 IAC Cabinet Installation – 1+1 Parallel Redundant Configuration . . . . . . . . . . . . . . . . . . 3-17
3.4.1 Line-up-and-Match Parallel IAC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3.4.2 Installing IAC Line-up-and-Match Parallel Power Wiring . . . . . . . . . . . . . . . . . . . . . . 3-24
3.4.3 Standalone Parallel IAC Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
3.4.4 Installing IAC Standalone Parallel Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3.4.5 Installing IAC MBP and MOB TB1 Interface Connections. . . . . . . . . . . . . . . . . . . . . . 3-30
3.5 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
3.6 Completing the Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
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Section II – Operation
4 Understanding IAC Operation ............................................ 4-1
4.1 Maintenance Bypass Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 UPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Maintenance Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Parallel Redundant Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.1 Redundant Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.2.2 Redundant Operation with Maintenance Bypass – UPS Mode . . . . . . . . . . . . . . . . . 4-4
4.2.3 Redundant Operation with Maintenance Bypass – Bypass Mode . . . . . . . . . . . . . . . 4-5
5 IAC Features, Options, Controls, and Operation ........................... 5-1
5.1 IAC Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.1 Maintenance Bypass Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.2 Parallel Redundant Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.3 Parallel Redundant Configuration with Maintenance Bypass . . . . . . . . . . . . . . . . . . 5-1
5.1.4 Customer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.5 Installation Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1.6 Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Bypass Input Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Rectifier Input Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.3 System Load Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.4 IAC Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.5 IAC Operation – Maintenance Bypass Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.1 Using the UPS when an IAC is Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.2 Transferring the UPS to Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.3 Transferring the UPS from Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.6 IAC Operation – Parallel Redundant Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.7 IAC Operation – Parallel Redundant Configuration with Maintenance Bypass . . . . . . . 5-11
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6 Maintaining the IAC ..................................................... 6-1
6.1 Important Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Performing Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2.1 DAILY Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2.2 PERIODIC Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.3 ANNUAL Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Short Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.4 Recycling the Used IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.5 Maintenance Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
7 Product Specifications................................................... 7-1
7.1 Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 IAC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.3 IAC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.4 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Appendix A – Installation Information ......................................... A-1
Warranty ................................................................... W-1
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List of Figures
Figure 1-1. Powerware 9390 IAC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Figure 2-1. Powerware 9390 IAC as Shipped on Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Figure 3-1. Removing the Front Shipping Bracket on the Powerware 9390 IAC . . . . . . . . . . . . . . . . . 3-3
Figure 3-2. Removing the Rear Shipping Bracket on the Powerware 9390 IAC . . . . . . . . . . . . . . . . . 3-4
Figure 3-3. 40–80 kVA UPS with Line-up-and-Match IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Figure 3-4. 100–160 kVA UPS with Line-up-and-Match IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Figure 3-5. 40–80 kVA UPS to IAC Joining Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Figure 3-6. 100–160 kVA UPS to IAC Joining Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Figure 3-7. 40–80 kVA UPS with Standalone IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Figure 3-8. 100–160 kVA UPS with Standalone IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Figure 3-9. Two 40–80 kVA UPMs with Line-up-and-Match IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Figure 3-10. Two 100–160 kVA UPMs with Line-up-and-Match IAC . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Figure 3-11. 40–80 kVA UPM 1 to IAC Joining Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Figure 3-12. IAC to 40–80 kVA UPM 2 Joining Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Figure 3-13. 100–160 kVA UPM 1 to IAC Joining Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Figure 3-14. IAC to 100–160 kVA UPM 2 Joining Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Figure 3-15. Two 40–80 kVA UPMs with Standalone IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Figure 3-16. Two 100–160 kVA UPMs with Standalone IAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Figure 4-1. Path of Current Through the IAC in UPS Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Figure 4-2. Path of Current Through the IAC in Maintenance Bypass Mode. . . . . . . . . . . . . . . . . . . . 4-2
Figure 4-3. Path of Current Through the IAC during Redundant Operation . . . . . . . . . . . . . . . . . . . . 4-3
Figure 4-4. Path of Current Through the IAC during Redundant Operation in UPS Mode . . . . . . . . 4-4
Figure 4-5. Path of Current Through the IAC during Redundant Operation in Bypass Mode . . . . . . 4-5
Figure 5-1. Powerware 9390 IAC MBP and MIS Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Figure 5-2. Powerware 9390 IAC MBP, MIS, BIB, and RIB Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Figure 5-3. Powerware 9390 IAC MOB 1, MOB 2, and SLB Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Figure 5-4. Powerware 9390 IAC MOB 1, MOB 2, MBP, and MIS Controls . . . . . . . . . . . . . . . . . . . . . 5-8
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Chapter 1 Introduction
The Powerware® 9390 Integrated Accessory Cabinet (IAC) is designed for use with the
Powerware 9390 40–80 kVA and 100–160 kVA three-phase uninterruptible power systems
(UPSs). The IAC provides maintenance bypass, parallel tie cabinet, or parallel tie cabinet
with maintenance bypass functions with the following custom configurable features,
enabling adaptation and expansion without costly electrical rework:
(cid:2) Maintenance Bypass Configuration – Maintenance Bypass (MBP) and Maintenance
Isolation (MIS) breakers enable power to completely bypass the UPSpower module. The
UPS module can then be safely serviced or replaced without interrupting power to
critical systems. An optional Bypass Input Breaker (BIB) and Rectifier Input Breaker (RIB)
provide a single wiring point input to the UPS as well as a convenient method for
removing power from the UPS when using the maintenance bypass to supply the load.
(cid:2) Parallel Redundant Configuration – Module Output Breakers (MOB) 1 and 2 enable two
UPS modules to be paralleled together for redundancy. An optional System Load
Breaker (SLB) provides output control to the critical load for the whole system.
(cid:2) Parallel Redundant Configuration with Maintenance Bypass – Module Output Breakers
(MOB) 1 and 2 enable two UPS modules to be paralleled together for redundancy.
Optional Maintenance Bypass (MBP) and Maintenance Isolation (MIS) breakers enable
power to completely bypass the UPS power module.
The IAC is housed in a single, free-standing cabinet, with safety shields behind the doors
for hazardous voltage protection. The cabinet matches the UPS cabinet in style and color,
and can be installed in line-up-and-match or standalone configurations. Figure 1-1 shows
the Powerware 9390 IAC.
1.1 Configurations
The following IAC configurations are possible:
(cid:2) IAC with MBP and MIS
(cid:2) IAC with MBP, MIS, and BIB
(cid:2) IAC with MBP, MIS, BIB, and RIB
(cid:2) IAC with MOB 1 and MOB 2
(cid:2) IAC with MOB 1, MOB 2, and SLB
(cid:2) IAC with MOB 1, MOB 2, MBP, and MIS
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Introduction
Figure 1-1. Powerware 9390 IAC
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