Personal guide for: Search Criteria: - Gifa

52 Pages·2011·3.44 MB·English

GIFAGIMFAETMEECTTEHCETRHMEPRRMOPCREOSCSENSESWNCEAWSCTA–STh–eThe
BrigBhtriWghotrWldoorfldMoeftaMlse.tals.
wwww.GwMwT.GNM.dTeN.de
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EMail: Product category: gifa.10 - Casting machines and pouring equipment
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• Company Profile
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Messe Düsseldorf GmbH
Postfach 101006
40001 Düsseldorf
Germany
Tel. +49 (0)221 / 45 60-01
Fax +49 (0)221 / 45 60-668
www.messe-duesseldorf.de
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ExChiobnittoernsts
1 Exhibitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Acetarc Engineering Co., Ltd.
1.1 Acetarc Engineering Co., Ltd. . . . . . . . . . . . . . . . . . . 4
1.2 Düker GmbH & Co. KGaA . . . . . . . . . . . . . . . . . . . . 10
Address Atley Works, Dalton Lane
1.3 Fomet S.r.l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BD21 4HT Keighley, W. Yorks
1.4 FOSECO Foundry Division Vesuvius GmbH . . . . . . . . . . 16
United Kingdom
1.5 Foundry Service GmbH . . . . . . . . . . . . . . . . . . . . . . 21
1.6 Gibson Centri Tech Limited . . . . . . . . . . . . . . . . . . . . 23
Phone [phone]
1.7 Henkel AG & Co. KGaA . . . . . . . . . . . . . . . . . . . . . 25
1.8 Idra s.r.l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fax 1.9 Inductoth+e4rm4 1G5r3o5up60.2.52.2. . . . . . . . . . . . . . . . . . . . . 29
1.10 Indutherm Erwärmungsanlagen GmbH . . . . . . . . . . . . . 36
1.11 InterGuss Gießereiprodukte GmbH . . . . . . . . . . . . . . . 38
Internet address www.acetarc.co.uk
1.12 KMF Maschinenfabriken . . . . . . . . . . . . . . . . . . . . . 40
1.13 Kurtz GmbH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
E-Mail
GIFAGIMFAETMEECTTEHCETRHMEPRRMOPCREOSCSENSESWNCEAWSCTA–STh–eThe
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Cruc0i2b/2le5/l2if0ti1n1g equipmAecnetarc 50t capacity ladle for Rolls Royce
AcetAacrcetaErncgEinnegeinrienegrimnganreucfaecnttulyresuaprpalinegdeRoofllscrRucoiybcle Nlifaitnvagl Ma-
equirpinmeenInt.c, thPeasinctaegronualacrUuSciAbl,ewliiftherais5u0stecdafpoarchityanmdliontgorised
newfocuruncdibrylelasdwlehethreattwheilyl bneeuesdetdofboer cpalasctiendg ilnasrgideepreospterilcletersd. The
spacmeost,osruiscehdalasdfluernhacsethbroedeierost,atthioant mspaekeedist vaenrdy idnifrfaicduiolt rteomote
holdctohnetrcorlulecdib. le on the outside of the crucible body
crucible tilting and pouring equipment
Acetarc Engineering manufacture a wide range of equipment for
the handling and tilting of crucibles carrying molten metal.
Product Overview Acetarc Engineering Co., Ltd.
The crucible carriers can be designed to be carried by hand or to
be sguisfap.e1n0d.0e1d.0fr0o1m an overhPeoaudricnagrreieqruioprmheonist,t metec,chdaenpiecnadl ing
on the size of the crucible and the intended usage.
gifa.10.01.004 Pouring ladles
tilting frames for ladles
gifa.10.01.007 Pouring equipment and plants, other
tilting frames to handle un-geared ladles.
Canthbermsupprpol.i0e3d.0w2i.t0h0v6ariouLsacdolentfriorilnsgto improve the accuracy
of the pouring .
Product Details Acetarc Engineering Co., Ltd.
gifa.10.01.001 Pouring equipment, mechanical
Auto pour units
gifa.10.01.004 Pouring ladles
Un-heated Auto-pour units to provide cost effective back-up
bottom pouring ladles
to main auto-pour units on high speed automatic moulding
lines.
bottom pouring ladles available in a full range of sizes
and with manual or motorised tilting gear options
They can also be used to give flexibility to the pouring by
allowing the pouring of different grades of metal in small
batches much easier and more cost effectively than the main
auto-pouring systems can.
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Drum and U shaped ladles
The ladle is controlled via a radio remote system but also has a hard wired
Acetarc Engineering manufacture drum & U shaped ladles
pendant back-up. This is in addition to having the ability to be converted to
in a range of capacities, up to 10,000Kg C.I.) to suit a client’s
manual operation should there be a power failure.
requirements.
lip-axis pouring ladles
Drum and U shaped ladles are very compact and can be
locations where lack of space precludes the use of standard
Lip-axis pouring ladles for accurate and consistant pouring of
lip-pour ladles of the same capacity.
the metal
The drum and U shaped ladles can be fitted with either a manually operated
gearbox or a motorised gearbox for the controlled rotation of the ladle.
In addition to this the drum & U shaped ladles can be supplied with extended
tun-pdoisuhrintgresaptmouetsn,tclaodvelers etc.
Acetarc design and manufacture a range of tun-dish
Drum ladles usually are supplied with removeable sections, such as end plates
treatment ladles, for the in-ladle production of SG (duc-
to assist with the lining operation.
tile) iron. Available in a range of capacities and types
to suit each foundry’s particular requirements.
ladle with motorgear for powered rotation
Loose type tun-dish: Removed after the treatment cycle
and before the ladle is rotated.
The AcetarcWorkhorse range of heavy-duty foundry la-
dles can all be supplied with a motor-gear option for the
powered rotation of the ladle (either electric motor or
Sliding tun-dish: Similar to the loose tun-dish type but has an inbuilt mechanical
pneumatic motor drive).
system for raising and lowering the tun-dish cover.
All Acetarc motor-gear ladles are fitted with a clutch assembly that enables the
Fixed tun-dish: The tun-dish remains in place for the duration of the working shift
ladle to be quickly converted to manual operation, without the need for special
of the ladle.
tools, in the event of a power failure.
Westminster medium duty ladle
The basic electric motor-gear unit has single speed rotation in both directions.
However other options are available, including two speed rotation and inverter
ThecWonetsrotml.inster ladle is a medium duty design that is
intended for frequent usage in non-ferrous foundries or
intermittent/infrequent usage in ferrous foundries. It is
The ladle shown in this picture has a 50 tonne capacity and is fitted with an
intended to provide a cost effective solution to where a
inverter drive giving three pre-set rotation speeds (in both forward and reverse
foundry may need a ladle for only occasional usage and
direction).
does the foundry does not really require the heavy-duty
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movWemoreknhtobrseetwlaedelne.locations assisting with the maintenance of quality man-
agement of the metal transfer process. They can also be designed to be fitted
into existing foundry layouts without the need to move other equipment.
The Westminster ladle is available in a range of sizes/capacities up to 3000Kg
(C.I.) It is also common with this ladle to make the shell suitable for being fitted
Monwoirtahilaspyrsete-fmorsmceadnInisnucroarlploinrearteorsswimitcihlaer.s and turntables to create flexible
routes. They can also include in-line processing such as weigh stations.
The Westminster ladle uses the same range of proven Acetarc oil-bath gear-
AcetbaorxceEsntghianteaerreinugsaerdeoann tahuethWoorirskehdodrseealheerafovyr -TdCut/yAmlaedrleicadnesMigonnso.rail Equip-
ment.
Workhorse foundry ladle
TC/American Monorail, Inc. — Providing the Highest Quality Patented Track
Crane & Monorail Systems
The Workhorse foundry ladle forms the basis of our heavy-
duty geared foundry ladle range and is backed by over 40
molyteenarms oeftaelxpoeruierinncgesinysthtemdessign and manufacture of foundry
ladles.
Special molten metal pouring systems designed to suit
each foundry’s specific requirements.
Available in a range of sizes from 500Kg capacity (C.I.) up to
65 metric tonnes capacity.
Available with either manually operated gearbox or motorised gearbox drive for
the safe and controlled rotation of the ladle.
Düker GmbH & Co. KGaA
Various spout options can also be fitted such as teapot spout.
Address Würzburger Str. 10
97753 Karlstadt
The Workhorse design is also used as the basis for treatment ladles and bottom
Germany
pour ladles
Phone [phone]
gifa.10.01.007 Pouring equipment and plants, other
Fax [phone]
molten metal handling monorail systems
Internet address www.dueker.de
Acetarc engineering can provide overhead monorail
systems for transporting molten metal from the melting
E-Mail
GIFAGIMFAETMEECTTEHCETRHMEPRRMOPCREOSCSENSESWNCEAWSCTA–STh–eThe
BrigBhtriWghotrWldoorfldMoeftaMlse.tals.
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cast iron cylinder liners required for this application are left un-machined on the
outsPidreo.dTuhcet sOevreoruvgiehwcast iron liners are inserted into the moDuülkderaGnmdbcHas&tCwoi.thKGaA
liquid aluminum to form the motor block. The dimensions and surfaces of the
linergsifaar.e02s.u0b1j.e0c0t2to tight toleCraunpcoelass; ,incothkeelceesnst,rigfuagsa-flirperdodourcotilo-fnirepdrocess these
required values must be adjustable and reproducible for large quantities. Apart
from the application of the centrifugal casting process for the production of pipes
gifa.10.05.001 Centrifugal casting machines
and liners made of steel and iron materials, the advantages of this procedure are
also used by non-ferrous casting plants as a supplement to mould and contin-
gifa.10.05.002 Centrifugal casting moulds
uous casting. Numerous copper alloys are being processed. Particularly the
physical properties establish the supremacy of centrifugal casting.
gifa.18.02 Control equipment, automation technology
In foundries for the production of rotation-symmetrical castings, any consider-
ationPsroredguacrtdDinegtaqiulsality improvement, capacity increase, repDlüakceermGmenbHt i&nvCeos. tK-GaA
ments or cost reduction programs should include the possibility of switching from
commgiofan.1c0a.s0t5in.0g0p1roceduresCseuncthrifausgaslacnadsmtinogumldaccahsintinegs to alternative proce-
dures such as the centrifugal casting.
Centrifugal Casting - a modern production procedure
For the client to be able to fulfill the market requirements, it is necessary to
Today a whole range of quality products can be manufac-
develop, plan and construct tailor-made plants. Maximum productivity, shorter
tured cost-effectively using the centrifugal casting procedure,
transit times and the adherence to reproducible quality are only some of these
and further applications can be found. A distinction can
requirements. The conditions for this are, among other things, computer-
be made between horizontal and vertical centrifugal casting.
controlled and monitored work sequences with the corresponding flexibility as
Themost common procedures are the hot mould casting pro-
well as efficient mould exchanges and the possibility of the simultaneous use of
cess and the mould spinning in a water bath (de Lavaud pro-
different moulds with similar pipe and liner dimensions.
cedure).
The following advantages of an automated centrifugal casting plant should be
A foundry’s productivity depends on the selection of the appropriate production
taken into account:
method. Under certain circumstances, automated centrifugal casting as a sup-
plement or a substitute for mould casting can create the necessary conditions
- higtho psreoccuersesasafofeutnyddryu’es tcooamuptoemtitaivteionness. Centrifugal casting is one of the cast-
ing procedures with permanent moulds. Special fire-proof ceramic materials or
coatings, mostly on a silicate base, serve as a separating and insulating layer
- low energy requirement
between the mould and the casting material.
- high recovery rate, i.e. hardly any returns
Typical centrifugal casting products are 6 m pressure pipes with a wide diameter
range in ductile cast iron and 3 m drainage pipes in gray cast iron. The demand
for high-quality cylinder liners in the automobile industry is growing. The focus
- low rejects rate up to only 1%
is not only on the casting quality – for this goes without saying for such a highly
strained motor component. The desire is also to do with as little machining al-
- minloimwaunmcestaofnf rtehqeuicreadsting as possible, for machining is expensive! In order to
reduce the vehicle weight, motor blocks are also made of aluminum. The gray
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Prod- umcint oOrvmeravciheiwning allowance Fomet S.r.l.
gifa.01 Foundry plants and installations, planning,
- low costs for rest material disposal
construction, engineering
gifa.02.02.002 Crucible induction furnaces
gifa.10.05.002 Centrifugal casting moulds
Centrifugal casting moulds
gifa.02.02.003 Channel type induction furnaces
We manufacture centrifugal casting moulds in different di-
mension and material, if required with internal shape. We
gifa.02.02.007 Bale-out furnaces, electric
have also systems with insert carrier and insert mould.
gifa.02.04.006 Inoculation devices, injection equipment
gifa.03.01.001 Refractory ramming mixtures
gifa.10.01.001 Pouring equipment, mechanical
Fomet S.r.l.
gifa.10.01.002 Pouring equipment, dosing
Address Via Simone Martini, 11
gifa.10.01.003 Pouring equipment, heated (pouring furnaces)
20143 Milano
Italy
gifa.10.01.004 Pouring ladles
Phone [phone]
gifa.10.01.007 Pouring equipment and plants, other
Fax [phone]
gifa.25 Consultation, planning, services
Internet address www.fomet.com
Product Details Fomet S.r.l.
E-Mail
GIFAGIMFAETMEECTTEHCETRHMEPRRMOPCREOSCSENSESWNCEAWSCTA–STh–eThe
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gifat.o103.0s1p.o0u0t4s for concuPrroeunrtinpgoularidnlgesinto three moulds.
Pouring up to 500 moulds/h. Standard capacities from 1.2 t up to 8 t with unique
Easy Pour
air-cooled (patented) interchangeable inductor with power ranging from 100 kW
up to 500 kW. One , two or three spouts for pouring also different casting weights
Unheated tundish ladle for automatic pouring of any
type of cast-iron including ductile iron into flask-less and
green-sand indexed moulding line.
gifa.10.01.003 Pouring equipment, heated (pouring furnaces)
Pouring system with stopper rod, teach-in with either
PR - PRV
plc or pc management and ccd camera vision to control
the automatic pouring operation while positioning the nozzle over the sprue-cup
PR
of the mould.
Pouring up to 500 moulds/h with Standard capacity from 1 t up to 3 ton.
Automatic pressure pouring channel induction furnace
for holding, superheating and direct pouring of any type
of cast-iron into flask-less and green-sand automatic in-
gifa.10.01.007 Pouring equipment and plants, other
dexed moulding line. Pressure system with stopper rod
Furnaces automation systems
with plc or pc and ccd camera vision to control in automatic pouring operations
FOMuEpTtod5e0ve0lomposusldo/fhtw. are with plc or pc system for ac-
quiring data, monitoring the plant, and controlling and
Standard capacity from 2 t up to 20 t with unique air-cooled (patented) inter-
programming production and sending process data to
changeable inductor with power ranging from 150 kW up to 500 kW. Single and
the foundry management system for an induction fur-
double stopper systems available
nace really fully integrated with scada system.
PRV
Automatic pressure pouring channel induction furnace with vertical inductor for
holding, superheating and direct pouring of any type of cast-iron including ductile
iron into flask-less and green-sand indexed moulding line.
Pressure system with stopper rod with plc or pc and ccd camera vision to control
in automatic pouring operation and furnace positioning over sprue-cup of the
mould, up to 500 moulds/h. Standard capacity from 2 t up to 20 t with unique
air-cooled interchangeable inductor with power ranging from 150 kW up to 500
kW.
Single and double stopper systems available.
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04/11/2011 New at GIFA: Foseco’s INITEK process for ductile iron
FOSECO Foundry Division Vesuvius GmbH
The manufacturing cost of ductile Iron castings is a ma-
Address Gelsenkirchener Str. 10
jor limiting factor for foundries to compete against alter-
46325 Borken
native materials such as welded components or steel
Germany
castings.
The Foseco INITEK process addresses this problem
Phone [phone]
by eliminating all the undesirable side effects of the in-
escapable but harmful addition of Mg into the metallic
matrFixax(carbide promoter / dr+o4s9s-g2e8n6e1r-a8t3o-r3)3. 8
The Foseco INITEK process permits a significant re-
ductIinotneronfetht eadMdgreaslsloy additiwownwan.fdoseencsou.drees a consistent and productive nucle-
ation event. Furnace and pouring temperatures are brought back to grey iron
operating temperatures generating savings across the whole casting process.
E-Mail
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gifa.s0t3e.e0l2c.a0s0t3ing productBiorenak-out equipment for furnace and ladle lining
gifa.04.01.005 Inoculants
Product Overview FOSECO Foundry Division Vesuvius GmbH
gifa.04.01.006 Nodularizing additions for spheroidal graphite cast iron
gifa.02.04.006 Inoculation devices, injection equipment
gifa.04.02.006 Alloying metals, master alloys / Charge materials for
gifa.02.04.010 non-Mfeerlrtoturesamtmeetanltcsatsatinogns
gifa.g0i6fa.0.022.0.0042.012 SyntGhaesticfluresshiinngbiinndsetarsllafotior ncsold setting processes
gifa.g0i6fa.0.022.0.0053.001 SyntChreutcicibrlesin binders for gassing processes
gifa.g0i6fa.0.022.0.0055.005 SodOiutmhesrilaiccactesbsionrdiesrs/ Melting and holding furnaces
gifa.g0i6fa.0.022.0.0066.002 CemSelangt -bfionrdmeirnsg additives
gifa.g0i6fa.0.022.0.0067.004 BindMeresltfaodr dinitviveesstmaenndt ccoavsetirningg fluxes for non-ferrous cast
alloys
gifa.06.02.008 Moulding sand binders, others
gifa.03.01.001 Refractory ramming mixtures
gifa.06.03.001 Lustrous carbon formers
gifa.03.01.002 Refractory bricks
gifa.06.03.003 Mould and core coatings
gifa.03.01.003 Refractory gating system parts
gifa.08.04 Mould and core adhesives
gifa.03.01.004 Insulating materials and products
gifa.09.01 Covering compounds for feeders
gifa.03.02.001 Compaction apparatus for refractory ramming
materials
gifa.09.02 Breaker cores
gifa.03.02.002 Spraying machines for refractory material
gifa.09.03 Filterelements for liquid metals
gifa.09.04 Exothermic materials
gifa.09.06 Strainer cores
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