municipal vehicles and vehicles with special bodywork

124 Pages·2014·11.02 MB·English

MUNICIPAL VEHICLES AND
VEHICLES WITH SPECIAL
BODYWORK
www.hella.com/municipal
INTRODUCTION 2|3
2|3
TABLE OF CONTENTS
Introduction ..................................................... 2
Introduction ..................................................... 4
Quality is a tradition at HELLA .......................................................8
IP protection category ............................................................. 10
Target groups ................................................... 14
Waste collection vehicles .......................................................... 15
Road cleaning vehicles ............................................................ 17
Winter service vehicles ............................................................ 19
Maintenance vehicles ............................................................. 20
Towing vehicles .................................................................. 21
Aircra„ tugs ...................................................................... 22
Baggage tug ..................................................................... 23
Trucks ........................................................................... 24
Escort vehicles ................................................................... 25
Construction machinery ........................................................... 26
Agriculture ....................................................................... 27
Beacons ...................................................... 28
Beacons – overview ............................................................... 29
Which beacons are approved for use on the roads ? – Directive ECE-R65 ................ 30
ECE-R65 ......................................................................... 31
K-LED 2.0 beacon ................................................................ 32
Rota LED beacon ................................................................. 34
KL 7000 LED beacon .............................................................. 36
KLX 7000 beacon ................................................................. 38
KL 7000 beacon .................................................................. 39
Beacon KL Rotaflex / Rotafix ....................................................... 40
Beacons KL Rota compact beacon .......................................................... 41
from page 28 Accessories ...................................................................... 42
Accessories for LED and Xenon beacons ............................................ 44
Accessories for halogen beacons ................................................... 45
OPTICAL WARNING SYSTEMS (OWS) ................................ 46
Modules OWS7 ................................................................... 47
Optical warning systems (OWS) – overview .......................................... 48
OWS 7 technical details ............................................................ 49
Accessories and spare parts OWS7 ................................................. 50
OWS 7 order guide ................................................................ 51
Configuration examples ........................................................... 52
Additional warning system: Front flasher BST ........................................ 54
Additional warning system: DuraLED and WL-LED ................................... 55
Optical warning systems (OWS)
from page 46
INTRODUCTION 4|5
Worklights .................................................... 56
This is what HELLA quality means .................................................. 57
This is how optimal thermal management at HELLA works ............................ 57
HELLA quality: a comparison ...................................................... 58
Halogen lighting .................................................................. 60
LED lighting ...................................................................... 61
Installation story .................................................................. 62
HELLA worklights –
so that you can always work in the right light ........................................ 63
LED worklights ................................................................... 64
Worklights Xenon worklights ................................................................. 68
from page 56 Halogen worklights ............................................................... 69
Worklights – Isolux diagrams ...................................................... 70
Front lighting .................................................. 72
Daytime running lights ............................................................ 73
90 mm modules - Product overview ................................................ 76
90 mm brochure and configurator .................................................. 76
90 mm: L 4060 high beam ......................................................... 77
90 mm: Illumination comparisons .................................................. 78
90 mm: L 4060 fog light ........................................................... 80
90 mm: L 70 low beam and high beam .............................................. 81
50 mm Premium ................................................................. 82
LED headlight C140 ............................................................... 83
Front lighting Headlamp C220 .................................................................. 83
from page 72
Side lighting ................................................... 84
LED auxiliary indicator category 6,
with frame ....................................................................... 85
LED auxiliary indicator category 6,
self-adhesive ..................................................................... 85
LED side marker light ............................................................. 86
LED side marker light with reflex reflector ........................................... 86
Innovative side marker, position and clearance light ................................... 87
LED side marker light with reflex reflector ........................................... 87
Side lighting
from page 84
Rear lights .................................................... 88
Full LED combination rear light ..................................................... 89
LED reversing spotlight ............................................................ 89
LED multi-function light – DuraLED Combi .......................................... 90
LED combination rear light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
LeanLED combination rear light .................................................... 91
LED multi-function light ........................................................... 91
LED hybrid trailer light ............................................................ 92
Multifunctional lamp
in filament bulbs and LED hybrid technology ......................................... 92
Rear lighting Modular LED light series .......................................................... 93
from page 88 LED clearance light ............................................................... 93
LED clearance lights .............................................................. 94
LED license plate lights ............................................................ 95
4|5
Interior lighting ................................................. 98
Mini Oval LED .................................................................... 99
LED light ........................................................................ 99
DuraLED oval .................................................................... 99
Flat LED surface-mounted light ................................................... 100
LED surface-mounted lamp ....................................................... 100
Ambient LED-Spot ............................................................... 100
Standard LED spotlights, fixed ..................................................... 101
Standard LED spotlights, adjustable ................................................ 101
EuroLED TOUCH ................................................................. 101
Interior lighting
from page 98
Electronics ................................................... 102
Product ranges, Special OE Electronics ............................................. 103
Energy Management ............................................................. 104
Drive train ...................................................................... 105
Components .................................................................... 106
The new HELLA switch configurator ............................................... 109
3100 switch series ............................................................... 110
4100 switch series ............................................................... 111
Electronics
from page 102
Electrical system .............................................. 112
Plug connectors ................................................................. 113
DEUTSCH "DT series" plug connectors .............................................. 115
SUPERSEAL connectors .......................................................... 116
Cable straps with edge clips ....................................................... 117
Electrical system
from page 112
Municipal fleet ................................................. 118
Municipal fleet ................................................................... 119
ECE-R10 ........................................................................ 122
Additional information ........................................... 122
HELLA worlds ................................................................... 123
Additional information
from page 118
www.hella.com/municipal
INTRODUCTION 6|7
PROFESSIONALISM
CUSTOMER SATISFACTION
CUSTOMER-ORIENTED SOLUTIONS
SERVICES
WIPER BLADES
QUALITY PRODUCTS
LED-TECHNOLOGY
Y
INNOVATIVE PRODUCTS PRODUCT VARIETY
T
SAFETY ACTUATORS
I
LOYALTY N INNOVATION
SPARE PARTS S
WORK LIGHTS
S
A
INSTALLATION MATERIAL E
COMPETENT PARTNER
N
M
FRONT LIGHTING
I
COMPETENCE
L
D
U
WEAR AND MAINTENANCE-FREE PRODUCTS
N
SUSTAINABILITY
H E DUST AND WATER RESISTANCE
I
R
F FUNCTIONAL SAFETY

INTERIOR LIGHTING GLOBAL NETWORK LE
L EMC
A
E
LOW LIFE CYCLE COSTS TC LONG SERVICE LIFE
T
REAR LIGHTS N
R
ENERGY EFFICIENCY
EO
N
M EFFICIENT ENERGY MANAGEMENT
ECE ANGULAR POSITION SENSORS I
C
N
N S

OPTICAL WARNING SYSTEMS OC
O SIDE MARKER LIGHTS
O
R
I M
S
I
BEACONS VP
TOOLS I
V E DAYTIME RUNNING LIGHT
N
T
E
E
THERMAL MANAGEMENT N
REDUCED CO₂ EMISSION
C
E
6|7
PROFESSIONALISM
CUSTOMER SATISFACTION
CUSTOMER-ORIENTED SOLUTIONS
SERVICES
WIPER BLADES
QUALITY PRODUCTS
LED-TECHNOLOGY
Y
INNOVATIVE PRODUCTS PRODUCT VARIETY
T
SAFETY ACTUATORS
I
LOYALTY N INNOVATION
SPARE PARTS S
WORK LIGHTS
S
A
INSTALLATION MATERIAL E
COMPETENT PARTNER
N
M
FRONT LIGHTING
I
COMPETENCE
L
D
U
WEAR AND MAINTENANCE-FREE PRODUCTS
N
SUSTAINABILITY
H E DUST AND WATER RESISTANCE
I
R
F FUNCTIONAL SAFETY

INTERIOR LIGHTING GLOBAL NETWORK LE
L EMC
A
E
LOW LIFE CYCLE COSTS TC LONG SERVICE LIFE
T
REAR LIGHTS N
R
ENERGY EFFICIENCY
EO
N
M EFFICIENT ENERGY MANAGEMENT
ECE ANGULAR POSITION SENSORS I
C
N
N S

OPTICAL WARNING SYSTEMS OC
O SIDE MARKER LIGHTS
O
R
I M
S
I
BEACONS VP
TOOLS I
V E DAYTIME RUNNING LIGHT
N
T
E
E
THERMAL MANAGEMENT N
REDUCED CO₂ EMISSION
C
E
INTRODUCTION 8|9
QUALITY IS A TRADITION AT HELLA
HELLA has set itself the ambitious standard of guaranteeing First-class quality by conviction
consistently high product quality in every respect. HELLA guarantees the perfect, long-term functioning of its
This is achieved by defining quality criteria and checking every products and stands for satisfied customers in the spare parts,
detail using carefully-selected methods throughout the entire accessories and light sources areas.
manufacturing process. Production quality is ensured by
parallel quality monitoring and testing. As the long-established company from Lippstadt is an efficient
partner to the automotive industry, HELLA products are
Quality products from HELLA are subject to different test manufactured to meet the respective precision, tolerance
procedures in accordance with the HELLA standard 67101. specifications. Combined with the use of sophisticated test
These test procedures are conducted by the HELLA test procedures in the product development, you can depend on
laboratory in Lippstadt. HELLA products in any situation.
HELLA products are subjected to the following tests:
Splash water test
In universal splash water cabins, HELLA products are tested under realistic environmental conditions. The cabins
are equipped with devices for rain, splash water, water jets and water mist. Here, the products are tested for
tightness by undergoing the intermittent and splash water test at a pressure of up to 5 bar, and the the jet water
test at a pressure of up to 10 bar.
(IP XK4K)
High-pressure cleaner test
In one test system, the products are exposed to a water pressure of up to 120 bar and a water temperature of +85
degrees Celsius.
This test simulates cleaning in a carwash or with a pressure cleaner (IP XK9K).
Dust test
In this test, the products are tested for their dust tightness. Unfired Portland cement is used as a test medium for
all products. The test is optionally performed in sample function operation, and with overpressure or underpressure
exposure of the device under test.
The tests are evaluated by determining the photometric value before and after the test (IP 5K). This is the only
way that HELLA can ensure that dust will not penetrate the product and can guarantee the long service life of the
product.
8|9
Immersion and pressure tightness test
Depending on requirements, this test is carried out for all lighting technology products.
An immersion pipe can be submerged to a depth of 1m in water. Another test system can reach a depth of 6
metres. Also, an overpressure test up to 1.6 bar is conducted in an immersion pool.
All tests are carried out in accordance with the HELLA standard, 67101, as well as the legal requirements (IP 67).
Heat, moisture and cold test
In temperature cycle tests, HELLA products are exposed to temperature fluctuations from -40 degrees Celsius to
+100 degrees Celsius in climatic chambers which have a volume of 600 - 1,000 liters. In addition, condensation and
defogging tests are carried out up to max. 95% air humidity and up to 80 degrees Celsius. In the so-called "shock
chamber", the temperatures changes within seconds (intervals of max. 6 seconds) between -40 degrees Celsius
and +100 degrees Celsius.
These tests signify utmost stress on any material, both for lighting as well as for the individual electronics
components. The heat and cold tests last up to 48 hours.
Vibration test
This test simulates the behavior of the products over a "poor stretch of road" and shows, for example, reactions to
potholes, gravel tracks, gravel, stones, fields and dirt roads. Special rally profiles are tested for selected products,
such as auxiliary driving lights.
The wide band random vibration test is used to test the mechanical endurance strength in the vertical and
horizontal axes. Here, the frequency range extends from 10 to 1000 Hertz. Alongside the vibration test, the products
are subjected to a temperature overload of -40 degrees Celsius to +80 degrees Celsius. This includes a check on the
ageing process of the plastic. All products are tested for function for up to 24 hours.
A mechanical shock test is also carried out as part of testing and is designed to simulate behavior on impact (for
example, boxed products during shipping) at an acceleration of 300 to 500 meters per second squared.
You will find further information on the HELLA quality criteria
at: www.hella.com/quality
INTRODUCTION 10|11
IP PROTECTION CATEGORY
What does IP protection category mean? Protection class IP 9K
IP stands for International Protection. The IP protection Water that is directed from high-pressure / steam-cleaning
categories are determined according to DIN 40 050, Part 9. The equipment onto the housing must not have any damaging
purpose of the standard is the exact definition of electrical effect: water pressure approx. 80 – 100 bar.
vehicle equipment against the penetration of solid materials
including dust and against water penetration. The different Protection class IP 6K7
degrees of protection important for signalling systems are Dust must not penetrate. No water may penetrate, even if the
explained below. device is submersed for some time. HELLA products meet the
highest requirements and are ideally protected against all kinds
Protective category IP 5K4K of weather conditions.
Dust may only penetrate to the extent that function and safety
are not impaired. Water that is sprayed from every direction at
increased pressure against the housing must not have any
damaging effect: water pressure approx. 4 bar.
FEATURES DESCRIPTION COMMENTS
power consumption of Advantages of the LED:
LED lamps Generally, LED lights consume less power than a light
with an incandescent lamp. Savings of up to 90 % are
possible, which also helps to reduce CO.
2
Vehicle electrical system voltage
Defines the voltage supply of the light. Multivolt is the most flexible:
This can be 12 V, 24 V or a flexible voltage range for Requires fewer versions, but has more electronic
Multivolt (8 – 33 V). circuit components and is therefore more expensive.
Dust and water protection IP
International Protection (IP) as per DIN 40050, Part 9. The higher the protective category, the better the
Specific definition for road vehicles. protection against penetrating media. IP 67 maximum
5K = Dust protected value
6K = Dust tight « Completely sealed against dust and water.
9K = Protection against water during pressure /
steam cleaning.
Resistant to high-pressure jet cleaners