M/s. AJANTA PHARMA LTD.

147 Pages·2017·2.51 MB·English

APPLICATION FOR ENVIRONMENTAL CLEARANCE

OF

PROPOSED EXPANSION OF ACTIVE PHARMACEUTICAL
INGREDIENTS (API), MANUFACTURING UNIT

“M/s. AJANTA PHARMA LTD.”

11KM Stone, Gut No. 378, Plot No 8, Aurangabad –Pune Highway, Village-Waluj, Taluka.
Gangapur, District. Aurangabad- 431133.

FORM 1

Submitted to

Expert Appraisal Committee (Industry-2), MoEFCC, New Delhi

Submitted by

M/s. AJANTA PHARMA LTD.

Environmental Consultant:

Building Environment (India) Pvt. Ltd
Dakshina Building, Office No. 401,
Plot No. 2, Sector-11, CBD Belapur,
Navi Mumbai- 400 614

January, 2018.
Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

Form – 1

(I) Basic Information:-

Sr. Items Details
No.
1. Name of the project Proposed expansion of Active Pharmaceutical Ingredients
(API) Manufacturing Industry “M/s. Ajanta Pharma Ltd.”
2. S. No. in the schedule Category 5f as per EIA Notification 2006 & amendments
3. Proposed capacity/ area/ length/ Industry is already engaged in manufacturing 85 nos. of
tonnage to be handled/ command API and having production capacity 21.042 MT/Month.
area/lease area/ number of wells to In the proposed expansion industry will manufacture 256
be drilled nos. API including existing API. The total production
capacity after expansion would remain same as existing
i.e. 21.042 MT/Month.
Annexure-1 : Details of existing & proposed API
4. New / Expansion / Modernization Expansion.
Annexure -2: EC letter of existing unit
5. Existing Capacity/ Area etc. Industry is already engaged in manufacturing 85 nos. of API
and having production 21.042 MT/Month.
Annexure-3 : Details of existing API
6. Category of Project i.e. ‘A’ or ‘B’ A
7. Does it attract the general condition? No
If Yes, please specify.
8. Does it attract the specific condition? No
If Yes, please specify
9. Location At 11KM Stone, Gut No. 378, Plot No 8, Aurangabad –
Pune Highway, Village-Waluj, Taluka. Gangapur, District.
Aurangabad- 431133
(Annexure-4: Location map of the project site)
Plot/Survey/Khasra No. Gut No. 378
Village Waluj
Taluka Gangapur
District Aurangabad
State Maharashtra
10. Nearest railway station/airport along Aurangabad (Chikhalthana)Airport: 16.5 Km (Aerial distance)
with distance in kms. Aurangabad Railway Station: 10 Km (Aerial distance)
11. Nearest town, city, district Aurangabad: 10 Km (Aerial distance)
headquarters along with distance in
km.
12. Village panchayats, Zila Parishad, Village– Waluj
Municipal Corporation, Local body

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

(complete postal addresses with
telephone nos. to be given)
13. Name of the applicant M/s. Ajanta Pharma Ltd.
14. Registered address At 11KM Stone, Gut No. 378, Plot No 8, Aurangabad –Pune
Highway, Village-Waluj, Taluka. Gangapur, District.
Aurangabad- 431133
(Annexure 5:- Company Registration Certificate)
15. Address for correspondence:
Name Mr. Gopal Rathi
Designation (Owner/Partner/CEO) Associate Vice President
Address 11KM Stone, Gut No. 378, Plot No 8, Aurangabad –Pune
Highway, Village-Waluj, Taluka. Gangapur, District.
Aurangabad
Pin Code 431133
E-mail [email protected]
[email protected]
Telephone No. 0240-6657500
Fax No. ---
16. Details of Alternatives Sites No.
examined, if any. Location of these It is an expansion of existing industry.
sites should be shown on a Topo
sheet
17. Interlinked Project No
18. Whether separate application of NA
interlinked project has been
submitted?
19. If Yes, date of Submission Not Applicable
20. If no, reason Not Applicable
21. Whether the proposal involves No
approval/clearances under: if yes,
details of the same and their status
to be given.
The Forest (Conservation) Act, 1980?
The Wildlife (Protection) Act, 1972?
The C.R.Z Notification, 1991?
22. Whether there is any Government No
Order /Policy relevant/ relating to the
site?
23. Forest land involved (hectares) No
24. Whether there is any litigation No
pending against the project and/or
land in which the project is propose

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

to be set up?
Name of the court
Case No.
Orders/directions of the Court, if any
and its relevance with the proposed
project.

(II) Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause
physical changes in the locality (topography, land use, changes in water bodies, etc.)

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate quantities
No. No /rates, wherever possible) with source of
information data
1.1 Permanent or temporary change in No The site is already developed for industrial use
land use, land cover or topography and in proposed expansion no additional land is
including increase in intensity of land required.
use (with respect to local land use
plan)
1.2 Clearance of existing land, vegetation No As it is an already established industry and there
and buildings? will be no construction activity during expansion
phase, hence no clearance of existing land,
vegetation and buildings is involved.
1.3 Creation of new land uses? No As it is an expansion project and land is already
developed for industrial purpose hence there will
be no creation of new land use.
1.4 Pre-construction investigations e.g. No Industry is already constructed as per structure
bore houses, soil testing? stability. In proposed expansion no additional
construction is involved.
1.5 Construction works? No Industry already exists, no construction activity is
involved in proposed expansion.
1.6 Demolition works? No There will be no demolition work for expansion
purpose.
1.7 Temporary sites used for No Not Applicable.
construction works or housing of
construction workers?
1.8 Above ground buildings, structures No Not Applicable as no construction activity is
or Earthworks including linear involved in proposed expansion.
structures, cut and fill or excavations

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate quantities
No. No /rates, wherever possible) with source of
information data
Underground works including mining
1.9 No Not Applicable
or tunneling?
1.10 Reclamation works? No Not Applicable
1.11 Dredging? No Not Applicable
1.12 Offshore structures? No Not Applicable
1.13 Production and manufacturing Yes At present industry is manufacturing 85 nos. of
processes? API and in the proposed expansion, industry will
manufacture 256 nos. of API including existing
API. (Annexure 6- Detailed manufacturing
process)
1.14 Facilities for storage of goods or No Storage area for raw material & finished product
materials? is already defined in existing facility.
1.15 Facilities for treatment or disposal of No Construction Phase:
solid waste or liquid effluents?
There will be no construction activity involved.

Operation Phase:
Existing solid & liquid disposal management
practices should be followed in proposed
expansion.

1. Sewage : Generated 4 KLD of sewage is being
treated in existing STP of 10 KLD.

2. Effluent : Generated 20.2 KLD of effluent is
being treated in 25 KLD ETP. To adopt Zero
Liquid Discharge scheme industry has proposed
to install RO & Evaporator in ETP.

3. Solid waste: Hazardous waste is sent to
CHWTSDF facility and non-hazardous waste is
recycled through authorized vendor.
1.16 Facilities for long term housing of No Presently manpower utilized on site is from
operational workers? nearby areas.
1.17 New road, rail or sea traffic during No Project is located adjacent to the well-developed
construction or operation? Waluj MIDC area. All infrastructure facilities are

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate quantities
No. No /rates, wherever possible) with source of
information data
already provided by MIDC. Site is 300 meter away
from Aurangabad-Ahmednagar highway.
1.18 New road, rail, air waterborne or No --
other transport infrastructure
including new or altered routes and
stations, ports, airports etc.?
1.19 Closure or diversion of existing No --
transport routes or infrastructure
leading to changes in traffic
movements?
1.20 New or diverted transmission lines or No --
pipelines?
1.21 Impoundment, damming, culverting, No --
realignment or other changes to the
hydrology of watercourses or
aquifers?
1.22 Stream crossings? No --
1.23 Abstraction or transfers of water No After expansion required 60 KLD of fresh water
form ground or surface waters? will be supplied by MIDC.
1.24 Changes in water bodies or the land No --
surface affecting drainage or run-off?
1.25 Transport of personnel or materials No --
for construction, operation or
decommissioning?
1.26 Long-term dismantling or No There shall be no dismantling or
decommissioning or restoration decommissioning or restoration work on site
works?
1.27 Ongoing activity during No --
decommissioning which could have
an impact on the environment?
1.28 Influx of people to an area in either No In proposed expansion 10-15 nos. of additional
temporarily or permanently? manpower will be hired from nearby residential
areas.
1.29 Introduction of alien species? No --
1.30 Loss of native species or genetic No --

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate quantities
No. No /rates, wherever possible) with source of
information data
diversity?
1.31 Any other actions? No --

2. Use of Natural resources for construction or operation of the Project (such as land, water,
materials or energy, especially any resources which are non-renewable or in short supply):

Sr. Information/checklist confirmation Yes/ Details thereof (with approximate quantities
No. No /rates, wherever possible) with source of
information data
2.1 Land especially undeveloped or No Land is already developed for industrial use.
agricultural land (ha)
2.2 Water (expected source & competing Yes Source of Water:
users) unit: KLD Operation Phase: MIDC-Waluj

1. Fresh Process Water- 20 KLD
2. Fresh Domestic Water- 5 KLD
3. Fresh Utility Water- 26.5 KLD
3. Fresh Gardening Water- 8.5
2.3 Minerals (MT) No --
2.4 Construction material – stone, No No construction activity will be carried out in
aggregates, sand / soil (expected expansion
source – MT)
2.5 Forests and timber (source – MT) No --
2.6 Energy including electricity and fuels Yes Boiler Fuel Requirement: HSD/LDO -28.5 Lit/hr
(source, competing users) Unit: fuel Electricity Requirement: 450 kW
(MT), energy (MW) Connected Load : 720 kW
Source of Power : MSEDCL

Power Back Up: DG Set- 400 kVA
2.7 Any other natural resources (use No Not Applicable
appropriate standard units)

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

3. Use, storage, transport, handling or production of substances or materials, which could be
harmful to human health or the environment or raise concerns about actual or perceived risks
to human health.
Information/Checklist confirmation Yes/ Details thereof (with approximate
Sr. No quantities/ rates, wherever possible)
No. with source of information data
3.1 Use of substances or materials, which are Yes Annexure 7- List of Hazardous & Non-
hazardous (as per MSIHC rules) to human Hazardous Material/ Chemicals.
health or the environment (flora, fauna, and
water supplies)
3.2 Changes in occurrence of disease or affect No Not Applicable
disease vectors (e.g. insect or water borne
diseases)
3.3 Affect the welfare of people e.g. by changing Yes Marginal impact will be envisaged due
living conditions? to 10-15 nos. of additional
employment.
3.4 Vulnerable groups of people who could be No --
affected by the project e.g. hospital patients,
children, the elderly etc.,
3.5 Any other causes No Not Applicable

4. Production of solid wastes during construction or operation or decommissioning (MT/month)

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate
No. No quantities/rates, wherever possible) with
source of information data
4.1 Spoil, overburden or mine wastes No --
4.2 Municipal waste (domestic and or Yes There will be no waste generation
commercial wastes)
During operation of proposed expansion phase
Dry waste : 1.5 kg/ day
Wet waste: 2.5 kg/day would be generated.
Commercial Waste:
Sr.
No. Description UOM Existing Proposed Total Treatment
Wooden Kg/M 200 200 400 Sale to Authorized recycler
1
Material
2 Glass scrap Kg/M 200 200 400 Sale to Authorized recycler
3 HDPE Drums Nos/M 75 50 125 Sale to Authorized recycler
Plastic scrap Kg/M 100 100 200 Sale to Authorized recycler
4
& Kachra

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate
No. No quantities/rates, wherever possible) with
source of information data
5 Paper waste Kg/M 100 50 150 Sale to Authorized recycler
6 e-Waste Kg/A 0 100 100 Sale to Authorized recycler

4.3 Hazardous wastes (as per Hazardous Yes Presently hazardous waste is being handled as
Waste Management Rules) per Hazardous Waste [Management, Handling &
Transboundary Movement] rules 2016.
Hazardous Waste Generation Details
Sr.
Description Cat UOM Existing Proposed Total Method Of Disposal
No.
Spent Oil/ used Through authorized
1 5.1 kg/month 25 5 30
waste recycler/ reprocessor
Sale to authorized
2 Spent Solvents 20.2 kg/Month 7500 8000 15500
recycler/reprocessor
3 Distillation residue 20.3 kg/month 500 1300 1800 CHWTSDF
Spent Catalyst/
4 28.2 kg/month 500 250 750 CHWTSDF
Spent Carbon
Discarded Sale to authorized
5 33.3 no. / Month 125 140 265
containers dealer
Sludge from waste
6 34.3 kg/month 150 50 200 CHWTSDF
water treatment
Off specification
7 28.3 kg/month NA 1200 1200 CHWTSDF
product
Spent organic Sale to authorized
8 28.5 kg/month NA 10000 10000
solvent recycler/reprocessor

4.4 Other industrial process wastes No --

4.5 Surplus product No --
4.6 Sewage sludge or other sludge from Yes STP Sludge- 1.5 kg/day used as a manure
effluent treatment
ETP Sludge: 7 kg/ day of effluent sludge sent to
CHWTSDF.
4.7 Construction or demolition wastes No --
4.8 Redundant machinery or equipment No --
4.9 Contaminated soils or other No --
materials
4.10 Agricultural wastes No --
4.11 Other solid wastes No --

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Form 1 for proposed Expansion of API Manufacturing Industry “M/s. Ajanta Pharma Ltd.” at Waluj
Village, Taluka-Gangapur, District- Aurangabad, Maharashtra.

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate
No. No quantities/rates, wherever possible) with
source of information data
5.1 Emissions from combustion of fossil Yes PM – 0.005 kg/hr
fuels from stationary or mobile SO2 – 0.126 kg/hr
sources
5.2 Emissions from production processes Yes There are fugitive emissions in the form of NH ,
3
acid gas /acid mist which are being scrubbed in
scrubber.
5.3 Emissions from materials handling Yes Fugitive emissions while charging of raw
including storage or transport materials /chemicals.

5.4 Emissions from construction No --
activities including plant and
equipment
5.5 Dust or odors from handling of Yes Odour from handling of chemicals but it is
materials including construction limited to operational area.
materials, sewage and waste
5.6 Emissions from incineration of waste No No waste is incinerated on site
5.7 Emissions from burning of waste in No --
open air (e.g. slash materials,
construction debris)
5.8 Emissions from any other sources No --

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Sr. Information/Checklist confirmation Yes/ Details thereof (with approximate quantities/
No. No rates, wherever possible) with source of
information data with source of information
data
6.1 From operation of equipment e.g. No Not Applicable
engines, ventilation plant, crushers
6.2 From industrial or similar processes Yes Pressure release valve and stirrer of reactor are
the only noise & vibration generation activity in
plant operation. Noise level should be
maintained <75 dB(A).
6.3 From construction or demolition No --
6.4 From blasting or piling No --

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