Meridium APM Reliability Analytics

1196 Pages·2017·11.6 MB·English

by  Meridium, Inc.

MeridiumAPMReliabilityAnalytics
Meridium APM Reliability Analytics
V3.6.1.6.0
Copyright©2017General Electric Company. All rightsreserved. • Page1of1196
CopyrightandLegal
Meridium APM Reliability Analytics
V3.6.1.6.0
©2017 General Electric Company.
GE, the GEMonogram, and Predix are either registered trademarksor trademarksof
General Electric Company. All other trademarksare the property of their respective
owners.
Thisdocumentmay containConfidential/Proprietary informationof General Electric
Company and/or its suppliersor vendors. Distributionor reproductionis prohibited
withoutpermission.
THISDOCUMENTAND ITSCONTENTSAREPROVIDED "ASIS," WITH NO
REPRESENTATIONORWARRANTIESOF ANY KIND, WHETHEREXPRESSORIMPLIED,
INCLUDING BUTNOTLIMITED TO WARRANTIESOF DESIGN, MERCHANTABILITY, OR
FITNESSFORA PARTICULARPURPOSE. ALL OTHERLIABILITY ARISING FROM RELIANCE
UPONANY INFORMATIONCONTAINED HEREINISEXPRESSLY DISCLAIMED.
Accessto and use of the software described in thisdocumentis conditioned on accept-
ance of the End User License Agreementand compliance with its terms.
Copyright©2017General Electric Company. All rightsreserved. • Page2of1196
AboutThisDocument
About This Document
Thisfileis provided so thatyou can easilyprintthissectionof theMeridium APMHelp
system.
You should, however, use the Help system instead of aprinted document. Thisis
becausetheHelp system provideshyperlinksthatwill assistyou in easilylocatingthe
related instructionsthatyou need. Such linksarenotavailablein aprintdocument
format.
TheMeridium APMHelp system can beaccessed withinMeridium APMitself or viathe
Meridium APMDocumentationWebsite(https://www.me-
ridium.com/secure/documentation/WebHelp/Home.htm).
Note: If you do nothaveaccessto theMeridium APMDocumentationWebsite, con-
tactGEGlobal Support(https://www.ge.com/digital/asset-performance-management).
Copyright©2017General Electric Company. All rightsreserved. • Page3of1196
TableofContents
Table of Contents
Meridium APM Reliability Analytics 1
Copyrightand Legal 2
AboutThisDocument 3
Table of Contents 4
WhatIs Reliability Analytics? 28
Reliability AnalyticsSystem Requirements 29
Aboutthe Reliability AnalyticsDataModel 30
ProductionAnalysisDataModel 31
SparesAnalysisDataModel 32
Reliability GrowthAnalysisDataModel 34
Reliability DistributionAnalysisDataModel 35
Probability DistributionAnalysisDataModel 36
System Reliability DataModel 37
Costof Unreliability DataModel 40
Whatis Failure Data? 41
SupplyingFailure Datato Meridium APM Reliability 42
The Importance of Failure Modes 44
AboutFailure Probability 45
AccessingReliability Analyticsin the Meridium APM Framework 46
Aspectsof the Reliability AnalyticsStartPage 47
First-Time DeploymentWorkflow 49
Upgrade or Update Reliability Analyticsto V3.6.1.6.0 51
Reliability AnalyticsSecurity 53
Modifyingthe Reliability ListQueries 58
AboutCreatingaReliability Analysisfrom an Associated Page 59
Aboutthe Baseline Associated Page Queries 60
Modifyingthe Associated Page Queries 62
CreatingAssociated PagesThatCan Be Used to Create Analyses 63
Copyright©2017General Electric Company. All rightsreserved. • Page4of1196
TableofContents
WhatAre Reliability AutomationRules? 66
Reliability AutomationRule DataModel 67
AboutCreatingQueriesfor Use with the Rule Builder 68
Accessingthe Listof Reliability AutomationRules 70
Aspectsof the AutomationRule ListScreenPage 71
RulesListTasksMenu 73
CommonTasksMenu 74
AboutCreatingaNew Reliability AutomationRule 75
CreatingaRule Based on aQuery 76
CreatingaRule Based on Equipment/Location-EventDataStructure 82
Accessingan ExistingReliability AutomationRule 90
Aspectsof the Reliability AutomationRule Summary Screen 91
Rule TasksMenu 93
CommonTasksMenu 94
DisplayingaPreview of the AnalysisFailure Data 95
MergingAnalyses 96
UndoingaMerge 98
ExecutingReliability AutomationRules 99
DeletingReliability AutomationRules 100
Parametersfor the Reliability AutomationRulesURL 101
Examplesof Reliability AutomationRulesURLs 102
AboutNavigatingthe Reliability AnalyticsModule 103
Usingthe Reliability AnalyticsSite Map 104
Whatis aProductionAnalysis? 105
DataUsed in aProductionAnalysis 106
ProductionAnalysisWorkflow 108
Example of aProductionProcess 109
Usingthe ProductionAnalysisBuilder 110
CreatingaProductionAnalysisfrom aQuery or Dataset 111
CreatingaProductionAnalysisfrom Manually Entered Data 117
Copyright©2017General Electric Company. All rightsreserved. • Page5of1196
TableofContents
Accessingthe Listof ProductionAnalyses 122
Aspectsof the Listof ProductionAnalyses 123
PlotsMenu 125
CommonTasksMenu 126
Openingan ExistingProductionAnalysis 127
OpeningMultiple ExistingProductionAnalyses 129
Aspectsof the ProductionAnalysisPage 131
AnalysisTasksMenu 132
AnalysisSettingsMenu 134
CommonTasksMenu 135
Associated PagesMenu 136
Aboutthe ProductionAnalysisPlot 137
Aboutthe ProcessReliability Line 139
Definingthe ProcessReliability Line 140
Typesof ProductionLines 141
Aboutthe Demonstrated Line 142
Aboutthe Nameplate Line 143
Aboutthe Custom Line 145
UsingRegressionFit 147
DrawingaLine Manually 149
SelectingaPointand SpecifyingBeta 150
SpecifyingBetaand EtaValues 152
GroupingProductionData 154
Whatis aBreakpoint? 155
CreatingaBreakpoint 157
RemovingaBreakpoint 158
Aboutthe EditProductionDataWindow 159
DataMapped to the EditProductionDataWindow 160
Accessingthe ProductionData 161
Aspectsof the EditProductionWindow 162
Copyright©2017General Electric Company. All rightsreserved. • Page6of1196
TableofContents
Changingthe Minimum ProductionOutput 164
Changingthe Unitof Measure 165
Changingthe MarginValue 166
Changingthe MarginCurrency 167
Aboutthe ProductionLossRegionsWindow 168
Aboutthe ProductionLinesWindow 170
Hidingand Displayingthe ProductionAnalysisDetails 172
IgnoringProductionOutputValues 173
Overview of the ProductionAnalysisReport 175
Runningthe ProductionAnalysisReport 176
AnalysisSummary Section 177
ProductionLinesSection 179
ProductionLossRegionsSection 180
ProductionWeibull PlotSection 181
ProductionDataSection 182
Resultsof aProductionAnalysis 183
Whatis aSparesAnalysis? 185
SparesAnalysisWorkflow 186
Example of aSparesAnalysis 187
SparesAnalysisExample Data 188
Spare AnalysisRecord Data 189
Spare Record Data 190
Spare ApplicationRecord Data 192
Spare ApplicationPopulationRecord Data 196
Accessingthe Listof SparesAnalyses 198
Aspectsof the Listof SparesAnalyses 199
CommonTasksMenu 201
Openingan ExistingSparesAnalysis 202
CreatingaNew SparesAnalysis 204
Aspectsof the SparesAnalysisPage 205
Copyright©2017General Electric Company. All rightsreserved. • Page7of1196
TableofContents
ToolsMenu 206
NavigationMenu 207
CommonTasksMenu 209
Associated PagesMenu 210
Aboutthe SparesAnalysisWorkspace 211
Aspectsof the SparesAnalysisTree 213
Copyingand PastingRecordsin the SparesAnalysisTree 214
DeletingaRecord from the SparesAnalysisTree 215
Aspectsof the DetailsArea 216
Aspectsof the DetailsAreaof aSparesAnalysisRecord 217
Aspectsof the DetailsAreaof aSpare Record 218
Aspectsof the DetailsAreaof aSpare ApplicationRecord 219
CreatingaSparesAnalysisRecord 221
AnalysisSection 223
SimulationOptionsSection 224
DeletingaSparesAnalysis 225
Overview of Spare Records 226
CreatingaSpare Record 227
Aspectsof aSpare Record 228
DeletingaSpare Record 230
Overview of Spare ApplicationRecords 231
CreatingaSpare ApplicationRecord 232
ApplicationSection 234
Failure DistributionsSection 235
Failure Consequence Section 238
Preventive Maintenance Section 240
AboutDefiningFailure DistributionInformation 242
DefiningFailure DistributionInformationManually 243
ImportingFailure DistributionInformation 244
RefreshingFailure DistributionInformation 247
Copyright©2017General Electric Company. All rightsreserved. • Page8of1196
TableofContents
DeletingaSpare ApplicationRecord 248
Overview of Spare ApplicationPopulationRecords 249
CreatingaSpare ApplicationPopulationRecord 250
Aspectsof Spare ApplicationPopulationRecords 251
DeletingaSpare ApplicationPopulationRecord 252
AboutMonte Carlo Simulations 253
RunningaMonte Carlo Simulation 255
InterpretingSparesAnalysisResultsin the DatasetEditor 258
Exportingthe AnalysisResultsto aFile 260
Overview of the EventLog 262
Creatingand Savingthe EventLog 264
Specifyingthe Number of Iterations 265
Aspectsof the EventLog 266
Time Columnof the EventLog 268
ApplicationColumnof the EventLog 269
EventColumnof the EventLog 270
Sparesin Stock Columnof the EventLog 271
Sparesin Order Columnof the EventLog 272
Overview of the SparesAnalysisReport 273
Runningthe SparesAnalysisReport 274
AnalysisPropertiesSection 275
Spare PropertiesSection 276
Aboutthe ApplicationPropertiesSection 278
PropertiesGrid 279
Failure DistributionGrid 280
Failure Consequence Grid 281
Preventative Maintenance Grid 282
PlotsSection 283
Error Symbol in SparesAnalyses 284
Interpretingthe SparesAnalysisExample 285
Copyright©2017General Electric Company. All rightsreserved. • Page9of1196
TableofContents
Interpretingthe Spare Level Plots 286
Interpretingthe Downtime Plots 289
Interpretingthe Spare Usage Plots 293
Interpretingthe Sensitivity Plots 296
Interpretingthe Optimal HoldingPlots 299
Aboutthe SparesAnalysisPlots 302
Spare Level Plot 303
Downtime Plot 305
Spare Usage Plot 307
Sensitivity Plot 309
Optimal HoldingPlot 311
Whatis aReliability GrowthAnalysis? 313
Typesof Reliability GrowthAnalyses 314
AboutDataUsed in Reliability GrowthAnalyses 315
AboutReliability Growth 318
Example of an AnalysisUsingEventDates 319
Example of an AnalysisUsingCumulative OperatingTime 321
Example of an AnalysisUsingGrouped and Non-EventData 323
Reliability GrowthAnalysisWorkflow 325
Accessingthe Listof GrowthAnalyses 326
Aspectsof the GrowthAnalysisListPage 327
PlotsMenu 329
CommonTasksMenu 330
Openingan ExistingReliability GrowthAnalysis 331
Accessingthe Reliability GrowthBuilder 333
Usingthe Reliability GrowthBuilder 334
CreatingaGrowthAnalysisDerived from Failure Dates 335
CreatingaGrowthAnalysisDerived From COT 339
CreatingaGrowthAnalysisFrom Non-Eventand Grouped Data(Cost) 343
CreatingReliability GrowthAnalysesfrom an Associated Page 347
Copyright©2017General Electric Company. All rightsreserved. • Page10of1196