Table Of ContentStudies in Systems, Decision and Control 460
Valerii Zdorenko ·
Nataliia Zashchepkina · Sergiy Barylko ·
Artur Zaporozhets · Serhii Lisovets ·
Ihor Kiva
Manufacturing
Control
of Textile
Materials
Operational Computerized Non-contact
Methods
Studies in Systems, Decision and Control
Volume 460
SeriesEditor
JanuszKacprzyk,SystemsResearchInstitute,PolishAcademyofSciences,
Warsaw,Poland
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· ·
Valerii Zdorenko Nataliia Zashchepkina
· ·
Sergiy Barylko Artur Zaporozhets
·
Serhii Lisovets Ihor Kiva
Manufacturing Control
of Textile Materials
Operational Computerized Non-contact
Methods
ValeriiZdorenko NataliiaZashchepkina
NationalTechnicalUniversityofUkraine NationalTechnicalUniversityofUkraine
“IgorSikorskyKyivPolytechnicInstitute” “IgorSikorskyKyivPolytechnicInstitute”
Kyiv,Ukraine Kyiv,Ukraine
SergiyBarylko ArturZaporozhets
NationalTechnicalUniversityofUkraine GeneralEnergyInstituteofNASofUkraine
“IgorSikorskyKyivPolytechnicInstitute” Kyiv,Ukraine
Kyiv,Ukraine
IhorKiva
SerhiiLisovets V.I.VernadskyTauridaNationalUniversity
V.I.VernadskyTauridaNationalUniversity Kyiv,Ukraine
Kyiv,Ukraine
ISSN 2198-4182 ISSN 2198-4190 (electronic)
StudiesinSystems,DecisionandControl
ISBN 978-3-031-23638-9 ISBN 978-3-031-23639-6 (eBook)
https://doi.org/10.1007/978-3-031-23639-6
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Preface
Oneofthemostimportanttasksrelevant forlightindustryenterprisesistoensure
the production process for the manufacture of textile materials by using systems
for the operational control of their technological parameters to ensure the quality
characteristicsofcompetitiveproducts.Textilematerialshaveawiderangeofappli-
cations.Theyareusedforthemanufactureofvariousitemsofclothing,household
textiles, fabrics and knitwear for technical purposes. Modern devices and control
systems do not allow the use of continuous monitoring of technological parame-
tersintheproductionprocess,andlaboratorycontroloftextilematerialsamplesis
mainlyused.Thisdoesnotallowforapromptresponsetoachangeinthevalueofa
technologicalparameter,whichmaygobeyondtheregulatedlimitsintheprocessof
productionofacontrolledmaterial,whichreducesthequalityofthefinishedproduct,
increasestheamountofdefectsandusedenergyresources.Forthepracticalimple-
mentationofoperationalandcontinuousmonitoringofthequalityoftextilemate-
rials,itisnecessarytodevelopamethodologyforconstructingmoderncomputerized
systemsformonitoringtheirtechnologicalparametersusingnon-contactultrasonic
methodsformaterialwithacomplexstructure.Tosolvethisproblem,itisnecessary
toobtainanalyticaldependencesthatconnectthetechnologicalparametersoftextile
materialswiththeinformativeparametersofultrasonicwaves,whichwillallowto
developnon-contactcontrolmethods.Basedontheobtainedmethods,itispossible
todevelopdifferentcomputerizedsystemsdependingonthetechnologicalparameter
thatneedstobecontrolled.Computerizedsystemsforthecontroloftechnological
parametersinthemanufacturingprocessmustsimultaneouslyprocessseveralinfor-
mativeparametersofultrasonicwavesarrivingatthereceivingtransducerstotake
intoaccountthecomplexstructureofthetextilematerial.Suchsystemsarenecessary
to ensure the possibility of strict observance of the main technological parameters
duringthemanufacturingprocessesofproductsthataffectboththeconsumerprop-
erties of textile materials and their physical and mechanical characteristics within
theestablishedlimits.Andthisisanactualtask.
Oneoftheseparametersisthesurfacedensityandporosityofthetextilematerial.
Changesintheseparametersarealsoinfluencedbytheregulationofthetensionofthe
v
vi Preface
threadsofthetextilematerialonthetechnologicalequipmentduringtheproduction
process.
To control the main technological parameters of textile materials using modern
computerizedsystems,itisnecessarytousetechnicalcomplexeswiththeabilityto
quicklydeterminetherequiredvaluesinrealtime.Forthemanufacturingprocess,
it is important to control the given surface density and ensure the uniformity of
the structure of the textile material, taking into account the actual value of the
controlled parameter. In order to meet the required porosity value with a certain
tolerance of its values, appropriate performance characteristics for various textile
materialsareensured.Bydeterminingtheactualvalueofporosityforfinishedtextile
fabrics, it is possible to ensure the optimal consumption of special substances for
theirmanufacturingandcoloration.
The control of the surface density and porosity of the textile fabric, taking into
accountthetensionofthethreads,mustbecarriedoutusingcomputerizedsystems,
usingnon-contactmethods,sinceonlytheyallowtoquicklyrespondtochangesin
thevalueoftheseparametersdirectlyinthemanufacturingprocess.
Thus,byconstantlymonitoringthesurfacedensityandporosityoftextilemate-
rials, taking into account their tension, using modern computerized systems, it
is possible to obtain high-quality finished products with minimal raw material
costs. Such operational control will ensure the specified shape stability, rigidity,
heat-shielding properties of various fabrics, as well as important and relevant for
the production of such textile materials. This, in turn, will increase the economic
efficiencyoftextileproductsonthemarket.
Kyiv,Ukraine ValeriiZdorenko
December2021 NataliiaZashchepkina
SergiyBarylko
ArturZaporozhets
SerhiiLisovets
IhorKiva
Contents
1 Analysis of the Current State of Methods and Means
for Monitoring the Technological Parameters of Textile
Materials ...................................................... 1
1.1 Review of Existing Destructive Methods and Means
for Monitoring the Technological Parameters of Textile
Materials .................................................. 1
1.2 ReviewofNon-destructiveMethodsforControlandAnalysis
ofthePossibilityofTheirApplicationforTechnological
ParametersofTextileMaterials ............................... 6
1.3 Review of Non-destructive Testing of Textile Materials
forLightIndustry .......................................... 11
1.4 Review of Methods and Means for Ultrasonic Control
ofTextileMaterialsinLightIndustry .......................... 19
1.5 Main Dependences of Pulsed Ultrasonic Transducers
forProbingTextileMaterials ................................. 24
References ..................................................... 28
2 DevelopmentofaComputerizedControlSystemStructure
andStudyofUltrasonicWavePropagationinVariousTextile
Materials ...................................................... 33
2.1 DevelopmentoftheOverallComputerizedSystemStructure
for Non-contact Ultrasonic Control Over Technological
ParametersofTextileMaterials ............................... 33
2.2 StudyofaPulseUltrasonicSignalTransmissionThrough
Two-Layer Composite, Single-Layer Textile Materials
withThroughPoresandWithoutThem ........................ 36
2.3 Study of the Pulse Ultrasonic Signal Reflection
fromTwo-LayerComposite,Single-LayerTextileMaterials
withThroughPoresandWithoutThem ........................ 48
vii
viii Contents
2.4 AttenuationofthePulseUltrasonicSignalDuringtheWave
TransmissionandReflectionfromTwo-LayerComposite,
Single-Layer Textile Materials with Through Pores
andWithoutThem .......................................... 66
References ..................................................... 81
3 ResearchontheInteractionofUltrasonicWaveswithVarious
TextileMaterialsintheProcessofNon-contactControl ............ 83
3.1 ReflectionofUltrasonicWavesfromaCompositeofSmall
ThicknessatTheirNormalIncidencewiththeDetection
ofDefectsintheMaterialStructure ........................... 83
3.2 Transmission and Reflection of Ultrasonic Waves
from the Composition of the Layers of Liquid Polymer
Melts, Their Solutions and from the Textile Layers
with the Detection of Inhomogeneities in the Structure
oftheCompositeofSmallThickness .......................... 88
3.3 Study on the Reflection of Ultrasonic Waves
from the Composition of Textile Layers Moving
AlongtheGuideSupport,andtheInteractionofOscillations
intheWaveguidewiththeTextileMaterial ..................... 108
References ..................................................... 122
4 Application of Non-contact Methods to Control
the Technological Parameters of Textile Materials
intheProductionProcess ....................................... 125
4.1 Development and Application of Ultrasonic Amplitude
Method to Determine the Tension of Warp Threads
andtheBatteningForceintheProcessofWeavingFabrics ....... 125
4.2 DesignandApplicationofUltrasonicAmplitudeMethod
forDeterminingtheTensionofThreadsonTextileKnitting
MachinesintheProcessofaKnittedFabricManufacturing ....... 136
4.3 Development of a Reference Amplitude Method
forDeterminingtheTensionofThreadswithHighLinear
Density,TextileRibbonsandFabrics .......................... 157
References ..................................................... 164
5 Design of the Models and Methods of Constructing
ComputerizedControlSystemsofTechnologicalParameters
ofTextileMaterials ............................................. 167
5.1 DesignoftheComputerizedSystemofContactlessControl
ofTechnologicalParametersofFabricsintheProduction
Process ................................................... 167
5.2 Development of a Computerized System for Scanning
TextileFiberMassandDeterminingtheTensionofThreads
onKnittingMachines ....................................... 178
Contents ix
5.3 DevelopmentofaComputerizedSystemforScanningTextile
Materialswiththe Determination of Their BasisWeight
byPhaseandAmplitude-PhaseUltrasonicMethods ............. 186
5.4 Development of an Ultrasonic Computerized System
forControllingtheBulkDensityofTextileMaterials ............ 196
5.5 Development of an Ultrasonic Computerized System
forControllingthePorosityofTextileFabrics .................. 204
References ..................................................... 213
6 Development of Experimental Samples of Computerized
Systems and Non-contact Control Over Technological
ParametersofTextileMaterials .................................. 215
6.1 Development of an Experimental Sample of a Scanning
ComputerizedSystemofTextileFabricsforControlOver
TheirPorosityandTensionofThreadswithHighLinear
Density ................................................... 215
6.2 DevelopmentofanExperimentalSampleofaComputerized
System for Controlling the Basis Weight and Porosity
of Textile Materials on Technological Equipment
intheProductionProcess .................................... 222
6.3 Non-contact Control Over Porosity and Basis Weight
ofTextileMaterialsbyExperimentalMeans .................... 233
6.4 Non-contactMeasurementofThreadTensionwithHigh
LinearDensitybyMeansofExperimentalUltrasonicDevices
UsingWaveguides .......................................... 256
6.5 Non-contactMeasurementoftheTensionofKnittedFabric
SamplesUsingtheAmplitudeofUltrasonicWavesthatHave
PassedThroughtheTextileMaterial ........................... 271
6.6 Probability Estimation of Control Over Basis Weight,
PorosityofTextileMaterialsand ProbabilityEstimation
ofControlOverTensionofThreadswithHighLinearDensity .... 284
References ..................................................... 288
