Table Of ContentLloyd Worrall Yannedis Classic Hardware MB Architectural
GB nationwide London York Belfast
Lloyd Worrall Group, consisting of Lloyd Worrall, Yannedis, Classic Hardware and MB Architectural can schedule
your project requirements with all items adhering to the latest British and European standards as well as meeting
the requirements of building regulations and of course BS 8300.
Lloyd Worrall Group is the Architectural Division of Macnaughton Blair Ltd, part of Grafton Group plc - a major
building material and services supplier operating in the UK and Ireland.
The business specialises in the provision of a complete solution, incorporating not just the door furniture but also the
mechanical and electrical items required to ensure we meet the buildings design and security needs.
Intersteel Interspec Intermail Intersign
Interbrass|Aqua|Ital Hang|Close|Lock| Furnish Mail Box Systems|Frames|Surrounds|Supports Mandatory|Emergency|Pictogram|Wayfinding
Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn Lloy GdB nWatoionrwraidlel YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn
Access to Education Access to Health Access to Accommodation Access Control & Door Automation
Architectural Ironmongery|Access Control|Door Automation Architectural Ironmongery|Access Control|Door Automation Architectural Ironmongery|Access Control|Door Automation Architectural Ironmongery|Access Control|Door Automation
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Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn Lloy GdB nWatioonrwraidell YannLoenddoins MB ArchitectBuelrfaastl MB DoorpDulablinn
Lloyd Worrall Yannedis Classic Hardware MB Architectural
GB nationwide London York Belfast
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:24 Page 4
TRADE NAME: ASTRO STRIP
RRAACCAAOOTUTUSSEETTIIDDCC Intumescent Fire Seals
Certifire approval. Passed at BS476 part
22 & 31.1. 30 or 60 min rated types. TRADE NAME: ASTRO STRIP FS
Fire & Smoke
Intumescent fire and smoke seals for fire door
assemblies. An Astro intumescent graphite Intumescent fire and smoke seals for a safe
based fireseal contained within a pvc sleeve and effective barrier against fire, cold smoke
TRADE NAME: ASTRO QUAD SEAL fitted into a rebate to either the leaves or the and hot gases. Grey, white, or black brush.
frame will in the event of a fire expand (intumesce)
Astro Quad Seal
to many times its original volume and seal the
Product Ref Fire Rating Profile Size Lengths
gap around the door to provide a safe and
Four Seals in One. CERTIFIRE Approval. effective barrier against the passage of fire, AF1004 FS 30min 10mm x 4mm 2.1m/1.05m
BS476 Part 22 & 31.1. BS EN ISO 140-3 30 smoke and hot gases. AF1504 FS 30min 15mm x 4mm 2.1m/1.05m
or 60 minute rated types. Smoke Seal to AF2004 FS 60min 20mm x 4mm 2.1m/1.05m
100,000 cycle test. Meets Approved Astroflame Intumescent Fireseals are available AF2504 FS 60min 25mm x 4mm 2.1m/1.05m
Document B. Meets Approved DocumentE. with or without a cold smoke seal in the form of AF3004 FS 60min 30mm x 4mm 2.1m/1.05m 03
a nylon pile. Astroflame smokeseals providea
5 Popular sizes.
permanent barrier to smoke applications and are
particularly important as smoke travels faster and
Intumescent Fire, Smoke, Acoustic & Thermal
further than fire itself, all astro seals are supplied
Seals for fire door assemblies - Four Seals in One!
with a self adhesive backing tape as standard
The complete solution for fire, smoke, acoustic
to facilitate quick and easy fitting. The seals
& thermal containment. An Astro intumescent
are available in a choice of colours to suit your
graphite based fire seal combined with a Schlegel
requirementsor blend with decor. Tested for 30
Aquamac Smoke, acoustic & thermal seal all
minutes with 10mm and 15mm to BS 476 part
contained within a PVC sleeve fitted into a rebate
22 and 31.1 and Certifire approval. Tested for 60
to either the leaves or theframe will, in the event
minuteswith 20mm 25mm and 30mm to BS476
of a fire, expand (intumesce)to many times its
part 22 & 31.1. Smokeseal to100,000 cycle test.
original volume and seal the gap around the door
to provide a safe and effective barrier against the TRADE NAME: ASTRO STRIP SB
passage of fire, smoke and hot gases. Astroflame Colours:
Quad Seal provides a permanentbarrier to Fire, All seals are available in Brown, White, Red, Fire & Smoke with Single Rubber Seal
smoke, acoustic, and thermal applications. Astro Black, Cream, Grey, Light Brown, Beech, Beige, Intumescent fire seal with black
Quad seal is the only product on the market to Teak, Blue & Yellow. All seals are supplied with neoprene single blade smoke seal.
offer Four solutions in one seal, fire & smoke to self adhesive backing tape.
meet Document B combined together with a low
Product Ref Fire Rating Profile Size Lengths
friction acoustic & thermal seal to satisfy Document
E and Document M. AF1004 SB 30min 10mm x 4mm 2.1m/1.05m
AF1504 SB 30min 15mm x 4mm 2.1m/1.05m
All Astro Quad seals are supplied with a self
AF2004 SB 60min 20mm x 4mm 2.1m/1.05m
adhesive backing tape as standard to facilitate
AF2504 SB 60min 25mm x 4mm 2.1m/1.05m
quick and easy fitting. The seals are available in
AF3004 SB 60min 30mm x 4mm 2.1m/1.05m
a choice of colours to suit your requirements or
blend with decor.
Colours:
White Pvc Casing & White Aquamac Seal
Brown Pvc Casing & Brown Aquamac Seal
Black Pvc Casing & Black Aquamac Seal
Other Pvc Casing colours available:
Red, Cream, Grey, Light Brown, Beech, Beige,
Teak, Blue & Yellow. TRADE NAME: ASTRO STRIP FO
FIRE ONLY
TRADE NAME: ASTRO STRIP TB
Intumescent fire only seal for use where no
smoke sealing is required. Fire & Smoke with Twin Blade Seal
Intumescent fire seal with black
Product Ref Fire Rating Profile Size Lengths neoprene twin blade smoke seal.
AF1004 FO 30min 10mm x 4mm 2.1m/1.05m
AF1504 FO 30min 15mm x 4mm 2.1m/1.05m Product Ref Fire Rating Profile Size Lengths
AF2004 FO 60min 20mm x 4mm 2.1m/1.05m AF1004 TB 30min 10mm x 4mm 2.1m/1.05m
AF2504 FO 60min 25mm x 4mm 2.1m/1.05m AF1504 TB 30min 15mm x 4mm 2.1m/1.05m
AF3004 FO 60min 30mm x 4mm 2.1m/1.05m AF2004 TB 60min 20mm x 4mm 2.1m/1.05m
AF2504 TB 60min 25mm x 4mm 2.1m/1.05m
AF3004 TB 60min 30mm x 4mm 2.1m/1.05m
To Order & SpecifyPlease quote
Quantity/Trade Name/Product Ref/PVC Colour/Length
For Example
50NO/ASTROSTRIPFO/AFI504FO/BROWN/2.1M
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:24 Page 5
TRADE NAME: ASTRO PROTECTA
Ironmongery Protection
TRADE NAME: ASTRO ECO TELESCOPIC
Tested to BS476: Part 22 for up to 60 minute TRADE NAME: ASTRO ALUMINIUM LETTERBOX FX (FIRE&SMOKE)
fire rating. Upgrade weak points. Choice of DOOR EDGE GUARDASTRO PVC
widths. Maintenance Free. DOOR EDGE GUARD Intumescent Fire
Rated Telescopic
A graphite based intumescent material available Intumescent Door
in various widths which can be easily cut to be Letterbox System
fitted behind hinges, door closers and strike Edge Guards
plates etc.
Tested to BS 476 PART 22 & 31.1. 30
Aluminium or PVC Colours to match décor
minutes Fire & Smoke rating. Fully sealed
04 and comply with DDA. Fire & Smoke tested
letter plate flaps & back plate. Intumescent
up to 1/2or 1 hour to BS 476 part 22. Eliminate
fire liner. Adjustable door thickness from 40-
the need for repetitive maintenance. Impact
65mm. Supplied complete with internal flap
protection for both single & double fire doors.
and aperture liner. Choice of letter plate
Suits new and existing fire doors. Available
finish. Integral sound dampening bumpers.
with a flat or round edge. Available in various
widths to suit any door edge. New build or
refurbishment. Ideal for use in Healthcare, Product Ref Dimensions Colour
Retail, Schools and Commercial/Public areas.
AFTLBFX/30SAA 272x70mm Satin Anodised Aluminium
AFTLBFX/30PB 272x70mm Polished Brass
TRADE NAME: ASTRO GRILLE Doors in hospital suffer more than most from AFTLBFX/30PC 272x70mm Polished Chrome
wear & tear resulting from high traffic levels and AFTLBFX/30SN 272x70mm Satin Nickel
Intumescent Fire Grille impact damage yet any door in a commercial or AFTLBFX/30PA 272x70mm Polished Aluminium
industrial building is likely to suffer from this loss AFTLBFX/30GA 272x70mm Gold Anodised
Tested to BS476: Part 22: Comprehensive of integrity. With constant trolley and wheelchair AFTLBFXC/30SAA 306mmx70mm Satin Anodised Aluminium
range of sizes. For use in walls and doors. In traffic with doors it is the leading edge of the AFTLBFXC/30PB 306mmx70mm Polished Brass
excess of 30 or 60 minutes fire rating. Vermin door that suffers most from ‘porter damage’ AFTLBFXC/30PC 306mmx70mm Polished Chrome
which not only results in general damage to the AFTLBFXC/30SN 306mmx70mm Satin Nickel
proof wire mesh 80% free area. door but also possibleloss of the fire integrity of
the door. Door Edge Guards contain intumescent
To Order & SpecifyPlease quote
A durable ventilation grille which is easily & smoke seals and have been fully fire tested up
Quantity/Trade Name/Product Ref/ Rating/Colour
mounted in doors and walls, and can provide to 1/2or 1 hours and eliminate the need for For Example
in excess of 1/2or 1 hour fire protection. repetitive maintenance. 12no / ASTRO ECO TELESCOPIC LETTER BOX
Astroflame Fire Grille comprises of a moisture
FX / AFTLBFX/30SAA / 30 mins / SAA
resistant intumescent core within a galvanised
Description Colour Size Rating Product Ref
steel frame with vermin proof 6mm steel mesh
fitted to both faces. Rounded Edge SAA 40mm 30min AFDEGR/40SAA
Rounded Edge RAL 40mm 30min AFDEGR/40RAL
Order Code Rounded Edge SAA 42mm 30min AFDEGR/42SAA AACCOOUUSSTTIICC
AFFG (width X height) - example AFFG Rounded Edge RAL 42mm 30min AFDEGR/42RAL RRAATTEEDD
300200 or AFFG 400400 Rounded Edge SAA 44mm 30min AFDEGR/44SAA
Rounded Edge RAL 44mm 30min AFDEGR/44RAL
Rounded Edge SAA 46mm 30min AFDEG/46SAA
Rounded Edge RAL 46mm 30min AFDEGR/46RAL
TRADE NAME: ASTRO PLATES
Rounded Edge SAA 55mm 60min AFDEGR/55SAA
Air Transfer Plates
Rounded Edge RAL 55mm 60min AFDEGR/55RAL
Rounded Edge SAA 63mm 60min AFDEGR/63SAA
Steel construction. Choice of satin
Rounded Edge RAL 63mm 60min AFDEGR/63RAL
aluminium or white. Custom finish to any
Flat Edge SAA 44mm 30min AFDEGF/44SAA TRADE NAME: ASTRO TELESCOPIC
RAL colour to special order. Internal or
Flat Edge RAL 44mm 30min AFDEGF/44RAL
external use. Complete range of sizes. LETTER BOX FS (FIRE/SMOKE)
Flat Edge SAA 46mm 30min AFDEGF/46SAA
Door or wall mounting. ASTRO TELESCOPIC LETTER BOX
Flat Edge RAL 46mm 30min AFDEGF/46RAL
FSA (FIRE/SMOKE/ACOUSTIC)
Flat Edge SAA 55mm 60min AFDEEF/55SAA
Astroflame Face Plate Series presents a Mild Steel
Louvered Grille designed to satisfy all types of air Flat Edge RAL 55mm 60min AFDEGF/55RAL Intumescent Fire/Smoke
transfer application in offices, shops, schools,
& Acoustic Telescopic
hospitals and many other commercial projects.
To Order & SpecifyPlease quote
Letterbox System
Quantity/Trade Name/Size/Colour/Product Ref
Order Code For Example
AFP (width x height)/colour - example: 10/Astro Aluminium Rounded Door Edge
AFP150150/SA or AFP500400/WHT Guard/44mm/SAA/AFDEGR44SAA Certifire Approved. Tested to BS 476 PART
To Order & SpecifyPlease quote 22 for 30 or 60 minutes fire rating. Tested to
Quantity/Trade Name/Size/Colour/Product Ref BS EN 20140 -10. Tested to BS EN ISO140
For Example to 29db/Rw for acoustic rating. Adjustable
10/Astro PVC Flat Door Edge Guard/ 46mm/RAL door thickness from 42-47mm, 47-52mm &
1234/AFDEGF46RAL 52-57mm. Supplied complete with internal
flap and aperture liner. Fire, Smoke
& Acoustic in one system.
To request the complete suite of Astroflame brochures
please use the contact details found on the back cover.
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:24 Page 6
TRADE NAME: ASTRO DOORGARD
RETAINER
TRADE NAME: ASTRO TAPE Acoustic & Smoke
Acoustic Fire
Intumescent Perimeter Seals
Door Retainer
Glazing Tape
Acoustically and Smoke tested on proprietary
Installs in under five minutes. Improves fire doors. Suitable for new and retrofit. Easy
Tested to BS476: Part 22. Available in access for wheelchair users. Complies with to install. ASP Seal. Black, Brown or White.
BRraotiwngn,. White or Black. 30 minute Fire BwShe EnN t h1e1 5fir5e. aAluatromm saotuicnadllsy. rAelveaaislaebsl efi rine ad oors ASSurDfaBc eD omoor uBnotettdo.m Seals. Rebated or 05
variety of colours. Automatic night-time
A flexible self adhesive polymer based extruded
release facility.
intumescent material suitable for sealing wired or
fire resistant glazing into wooden fire doors and fire
resistant partitions. On exposure to heat from a fire Wedging open fire doors is illegal and dangerous.
Astroflame Intumescent tape swells, thus prohibiting Doorgard is the safe,legal and cost-effective
smoke and flame from passing through the aperture solution for holding doors open. The Doorgard
between wood and glass, providing resistance in provides a wire-free solution for legally holding
excess of 1/2hour. Supplied in roll form it offers open fire doors in any position. Suitable for
the user a high performance, non load bearing normal environments, e.g. offices, care homes
tape for accurate placement, with no waste and and hotels that have an automatic fire detection
requiring no specialist applications. system installed.
12mm x 3mm x 15 metre roll. Availability:to order in any quantity.
Colours:Brown, Off-White or Black. 24 per box.
Colours:Black, Red & White ex stock. Other
colours to minimum orders.
Item Price Unit Colour Product Code
Door Guard 1 Black AFDGRBLK
Door Guard 1 Red AFDGRRED
Astro ASDB Seal
Door Guard 1 White AFDGRWHT
Door Guard 1 Colour AFDGRCOL (Rebated)
To Order & SpecifyPlease quote ASTRO ASDB SEAL is a automatic door
Quantity/Trade Name/Colour/Product Ref bottom seal which is spring loaded to lift
For Example 10/Astro Doorgard/Black/AFDGRBLK clear of the floor as soon as the door leaf
is opened by a few millimetres.
TRADE NAME: ASTRO U-CHANNEL
Intumescent Glazing
U-Channel
30 minute rated. BS 476 Parts 20 and 22.
For use in glass up to600mm x 600mm.
Impervious to water and moisture.
Easy and clean application.
U Channel for 6mm glass. Cost effective, easily
installed dry glazing gasket for use in fire doors using
clear or wired glass. Elastic composition of the
channel grips the glass.15mm tall 10.5mm wide
and supplied in 100 Metre lengths.
Threshold Smoke Seal
Colour:Black
RP97Si
Meets appropriate BS and Building Regulation Astro ASDB/SM Seal
standards. A 60 minute version is under test -
check with us for availability. A threshold plate seal particularly suited for (Surface Mounted)
outward opening butt hinged plant room and
To Order & SpecifyPlease quote emergency exit doors. When used in conjunction ASTRO ASDB/SM SEAL is a automatic door
Quantity/Product Ref/Product Code with RP93Si and RP16Si an excellent smoke bottom seal which is spring loaded to lift
For Example and acoustic system is achieved. For acoustic clear of the floor as soon as the door leaf is
25m / U Channel / AFUC6 applications the void under the RP97Si should be opened by a few millimetres.
filled with sound foam or other suitable material.
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:24 Page 7
Finger Keeper Rear Guard
Rear
Red
Finger Keeper Commercial
TRADE NAME: ASTRO FINGER TRADE NAME: ASTRO FINGER PROTECTA
KEEPER INDUSTRIAL
Finger Protecta
Finger Keeper Industrial
Front Brown
• Extremely durable and maintenance free
• Tested to over 1 million open & closing cycles
Anti Finger Jamb. A rubber EPDM safety strip
06 which prevents fingers being jammed on the hinge • Fits any door up to 180° opening
side of a door. It is fixed to the door and thejamb • Suitable for Automatic Doors
on the hinged side. Ideal for heavy robust uses. • Suitable for most single or double-action doors
TRADE NAME: ASTRO FINGER KEEPER
Location:Butt hinged or centre pivot door.
Finger Keeper Astro Finger Protecta is a high quality, resilient
Seal Length:2100mm (max) can be cut to
blind that prevents fingers entering the cavity
length required.
Commercial & Finger formed between the edge of the door and door
Standard Finish:Anodised Satin Clear. frame. The blind is mounted in a robust aluminium
Keeper Commercial Black EPDM rubber seal. housing unlikea concertina style blind, which is
Fixing Method:Zinc plated, cross recess head constantly exposed and can suffer damage as
Rearguard S.T. screws of the appropriate size are supplied. a result. A robust housing protects Astro Finger
Fixing holes are slotted. Push-in cover strip. Protecta when not in use. Independently tested
to over 1 million opening and closing cycles
Every year, according to ROSPA, over 30,000 and prevents fingers entering the cavity formed
• Particularly targeted at creches, pre-schools,
children are injured in the UK as a result of between the door and the frame by means of
nurseries, schools, colleges, hotels,
trapping their fingers in doors.Finger Keeper an inflammable blind, which opens and closes
restaurants, residential homes or any
is an accident prevention product. To prevent with the action of the door.
facility open to the public.
the trapping of fingers in doors and many
types of external gates. Colours:Silver Anodised Finish, Dark Bronze or
• Use Astro Finger Keeper Industrial to White
The Finger Keeper device prevents finger trapping create the safest working environment Lengths:1925 mm
accidents by totally covering the gap that is and avoid potentially costly and disruptive Availability:to order in any quantity.
created on the hinge or the rear side of a door injuries.
when it is in the open position. The devices can Item Colour Product Code Size
be fitted to most types of doors including wood, • Universal - will suit left or right hand
Finger Protecta SAA Silver AFFPROSAF 1925mm
metal and UPVC, swing pivot and concertina opening doors, also suitable for fire doors.
Finger Protecta Dark Bronze AFFPRODB 1925mm
type doors which open to 160 degrees.
Finger Protecta White AFFPROWHT 1925mm
The devices are considered to be neat and Colour Code Size
unobtrusive. The product is extremely simple to To Order & Specify Please quote
Aluminium AFFKIND 2100mm
install and has a long life expectancy and can Quantity/Trade Name/Size/Colour/Product Ref
be easily removed and refitted, no glue or nails Typical wording - 10 / ASTRO FINGER PROTECTA
required. 10 colours available. Use rearguard in / SAF / AFFPROSAF
conjunction with the Finger Keeper, the risk of
fingertrapping accidents is totally eliminated,
thus making your doors 100% safe. Finger
TRADE NAME: ASTRO FINGER DEFENDER
Keeper and Finger Keeper rear hinge guard are
manufactured in the EU, meeting the highest Finger Defender
quality standard in compliance with ISO
9001:2000.
Prevents fingers being trapped in gap between
frame and rear edge of door. Acts as a light
door closing mechanism. Extremelydurable
Colour FK Front FK Rear FK Both Sets and maintenance free. Tested to over 1 million
open and closing cycles. Fits any door up to
White AFFKWH AFFKWHH AFFKWHSET
135° opening.Impact resistant,colour coated
Brown AFFKBR AFFKBRH AFFKBRSET
to any RAL number.
Red AFFKRED AFFKREDH AFFKREDSET
Black AFFKBLK AFFKBLKH AFFKBLKSET
Beige AFFKBEI AFFKBEIH AFFKBEISET To Order & SpecifyPlease quote
Grey AFFKGR AFFKGRH AFFKGRSET Quantity/Trade Name/Size/Colour/ Product Ref
Yellow AFFKYELL AFFKYELLH AFFKYELLSET For Example
Blue AFFKBLU AFFKBLUH AFFKBLUSET 10 / ASTRO FINGER DEFENDER/ SAF /
Teak AFFKTK AFFKTKH AFFKTKSET AFFDEFSAF
Beech AFFKBEE AFFKBEEH AFFKBEESET Item Colour Code Size To Order & SpecifyPlease quote
Finger Defender Silver AFFDEFSAF 1925mm Quantity/Trade Name/Size/Colour/ Product Ref
Finger Defender Dark Bronze AFFDEFDB 1925mm For Example
Finger Defender White AFFDEFWHT 1925mm 10 / ASTRO FINGER DEFENDER/ COLOUR
Finger Defender Colour AFFDEFCOL 1925mm RAL 8109 / AFFDEFCOL
To request the complete suite of Astroflame brochures
please use the contact details found on the back cover.
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:24 Page 8
AACCOOUUSSTTIICC
RRAATTEEDD
TRADE NAME: ASTRO LUMI CANOPY
TRADE NAME: ASTRO DL COVER Fire Rated
Intumescent Acoustic
Luminaire Canopy TRADE NAME: ASTRO COLLAR
Downlighter Cover
Intumescent Pipe Collar
Tested to BS 476 Part 20 and 23. 60 min
Tested to BSEN1365-2 2000 and BS476 Part rated. LPC accredited. Lightweight. Self
23. 60 minute fire rating. Acousticrated. Light supporting. Resistant to tear and abrasion Tested to BS476: Part 20 and EN 1366-3.
weight and flexiblecover. Can be fitted from Simple to install. Can be fitted from above For use on UPVC,ABS, MDPE, HDPE and PP
below or above the ceiling. Ventilatedto reduce or below. Suitable for suspended and pipes. Up to 4 hours fire resistance. Surface
heat build up. No additional supportedrequired. modular ceilings. Certifire approved. mounted, cast or semi cast applications
Can be used in suspended, plasterboardor 07
concrete ceilings. Covers a wide range of Astroflame luminaire canopies are designed to Our pipe collars are manufactured from a high
mains and low voltagedownlighters. Prevents specifically stop the passage of smoke and fire performance material inside of a steel sleeve,
fire from penetrating the ceiling void and retails through a fire rated ceiling, where recessed which on exposure to heat from a fire will rapidly
ceilings fire protectionintegrity. downlights are fitted. Tests have shown that expand inwards to squeeze the collapsing plastic
without the canopy in place, fire and smoke pipe until the aperture is completely sealed.
would penetrate through the recessed light fitting
in seconds, spreading into the void or room Pipe collars are tested in accordancewith the
O/D x H Downlighter Cutout Size d Code above, endangering both lives and property. performance requirements of BS476: Part 20:
150 x 150 50 - 75 AFDLCOVS 1987 and EN 1366-3, Astro E Collar can provide
200 x 200 75 - 100 AFDLCOVM Astro Lumi Canopy Sizes Code 2 hour fire resistance for UPVC pipes or the Astro
P Collar offers up to 4 hour resistance for UPVC,
250 x 250 100 - 140 AFDLCOVL
Small 300 x 300 x 150mm AFLUMICANS ABS, MDPE, HDPE plus PP.
300 x 170 140 - 270 AFDLCOVXL
Medium 600 x 300 x 150mm AFLUMICANM
350 x 230 140 - 270 AFDLCOVXXL Large 600 x 600 x 150mm AFLUMICANL
XLarge 1200 x 300 x 150mm AFLUMICANXL
To Order and SpecifyPlease quote XXLarge 1200 x 600 x 150mm AFLUMICANXXL
Quantity/Trade Name/Product Ref
For Example10/Astro DL Cover/AFDLCOVS To Order and SpecifyPlease quote
Quantity/Trade Name/Product Ref/Size
For Example
10/Astro LUMI CANOPY/AFLUMICANL/LARGE
TRADE NAME: ASTRO LC LOFT CONE
Fire Rated Loft Cone
TRADE NAME: ASTRO LUMI COVER
Vapour Seal
Fire Rated
30 minute fire rated. Easily fitted simply drop Luminaire Covers
over light fitting and seal with mastic to form 2 hour - Economy 4 hour - Premium
vapour seal. Reduces fire risk by keeping Tested to BS476 Part 23 30 or 60 minute fire 32mm AFPC32/2E AFPC32/4P
combustibles away from hot downlight. Rigid rating. 40mm AFPC40/2E AFPC40/4P
and capable of supporting loft insulation away 55mm AFPC55/2E AFPC55/4P
from light fitting Recessed luminaires or modular light fittings are 63mm AFPC63/2E AFPC63/4P
widely used in commercial buildings. Each ceiling is 75mm AFPC75/2E AFPC75/4P
The Astro LC Loft Cone is suitable for aluminum subject to fire regulations and where applicable the 82mm AFPC82/2E AFPC82/4P
and dichroic reflector lamps upto a max. 50W with ceiling construction needs to be fire rated. When a 90mm AFPC90/2E AFPC90/4P
cut-out dimensions of 50-100mm and it has been ceiling tile is replaced by a recessed luminaire, the 110mm AFPC110/2E AFPC110/4P
designed to meet both the new NHBC requirement integrity of the ceilings construction and its ability
125mm AFPC125/2E AFPC125/4P
for a vapour seal and the requirement for continuous to perform in a fire are reduced significantly.
160mm AFPC160/2E AFPC160/4P
loft insulation documented in Approved Document
200mm AFPC200/2E AFPC200/4P
L, whilst still maintaining an air space between the To combat this, as part of its continuing development
225mm AFPC225/2E AFPC225/4P
light fitting and the insulation as stipulated by many of passive fire protection solutions, Astroflame has
250mm AFPC250/2E AFPC250/4P
light fitting manufacturers and giving a 30 minute fire developed a Recessed Luminaire Cover for use in
rating. 30 and 60 minute fire rated ceilings. 300mm AFPC300/3E N/A
315mm AFPC315/3E N/A
355mm AFPC355/2E N/A
Item Size Ext Size Int Prod Code Qty Sizes Code
Loft Cone 240 X 160mm 200 X 150mm AFLOFTCON 1 Square 600mm x 600mm AFLUMICOVS
Rectangular 1200mm x 600mm AFLUMICOVL To Order and SpecifyPlease quote
To Order and SpecifyPlease quote To Order and SpecifyPlease quote Quantity/Trade Name/Product Ref/Size/Rating
Quantity/Trade Name/Product Ref Quantity/Trade Name/Product Ref For Example
For Example 12no / Astro LC Loft Cone / AFLOFTCON For Example 10/AstroLUMICOV/AFLUMICOVS 10/AstroCollar/afpc55/2e/55mm/2 HOUR
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:25 Page 9
AACCOOUUSSTTIICC
RRAATTEEDD
TRADE NAME: ASTRO THERMAL FIRE PS
Thermal Fire
TRADE NAME: ASTRO WRAP Pipe Sleeve TRADE NAME: ASTRO PILLOW
Intumescent Intumescent Pillows
Tested to BS476: Part 20&22. Excellent
Pipe Wraps
acoustic insulation. Suitable for a wide range
Tested to BS476: Part 20and EN 1366-3.
of plastic, copper and mild steel pipes.Suitable
Up to 4 hours fire resistance. Available in 4
08 Tested to BS476: Part 20: and EN 1366-3. To 2 for fire partitions walls and floors. Allows for standard sizes. Easy to install and re-locate.
or 4 hour rated. Easy to fit and are unaffected thermal movement of pipe and maintains the Removable for re-use. For wall or floor
by moisture, humidity or frost, but care should thermal insulation of the pipe through the penetrations. Dust proof: safe for the work
be taken so as to avoid damaging the outer penetration. 2 hour rated. environment, protects cable trays and ducts,
polythene sleeve. Certifire Approval. metal pipework and electrical trunking.
In a fire situation the sleeve expands to fill the
Certifire Approval.
available space between the pipe and penetration.
In the case of plastic pipes the sleeve will crush
The pillows have been independently tested in
and close off the pipe forming a solid char and
accordance with BS476: Part 20: 1987 and
preventing passage of fire and smoke to the
EN 1366-3 and can provide up to 4 hours fire
adjacent compartment.
resistance. They contain no asbestos or halogens
and therefore can be used in areas such as
Tested on the following pipe sizes.
telephone exchanges, computer rooms and in
Copper 12mm - 160mm areas where services are continually being
Mild Steel 22mm - 160mm
modified. They are quick and easy to fit and
Flexible strips of high performance intumescent Plastic 55mm - 160mm
can be removed for re-use or to allow new
material encapsulated in a polythene sleeve
services to be passed through the penetration,
designed for wrapping around plastic pipes that
to maintain the integrity of the structure simply
pass through masonry floors and walls. On Length 300mm Wall thickness 27mm
re-fill the void with the pillows.
exposure to fire the wrap expands rapidly inwards
2 hour
to squeeze the collapsing plastic pipe until the
Availability:
aperture is completely sealed. 17mm AFIPS17/2E 80mm AFIPS80/2E
Available in 4 standard sizes to enable effective
21mm AFIPS21/2E 89mm AFIPS89/2E
sealing in whatever size or shape of opening either
The wraps have been independently tested 27mm AFIPS27/2E 102mm AFIPS102/2E
in walls or floors.
in accordance with BS476: Part 20: 1987and 34mm AFIPS34/2E 108mm AFIPS108/2E
EN 1366-3 and can provide up to 4 hours fire 42mm AFIPS42/2E 114mm AFIPS114/2E
resistance. 48mm AFIPS48/2E 127mm AFIPS127/2E
Type Size Code
54mm AFIPS54/2E 140mm AFIPS140/2E
2 hour 4 hour 60mm AFIPS60/2E 159mm AFIPS159/2E Large 300mm x 200mm x 40mm AFFPL
32mm AFIPW32/2 AFIPW32/4 67mm AFIPS67/2E 169mm AFIPS169/2E Medium 300mm x 150mm 40mm AFFPM
40mm AFIPW40/2 AFIPW40/4 76mm AFIPS76/2E Small 300mm x 100mm x 40mm AFFPS
Sausage 300mm x 50mm x 40mm AFFPSAS
55mm AFIPW55/2 AFIPW55/4
63mm AFIPW63/2 AFIPW63/4 To Order and SpecifyPlease quote
75mm AFIPW75/2 AFIPW75/4 Quantity/Trade Name/Product Ref/Size/Rating Size Quantity per Metre Square
82mm AFIPW82/2 AFIPW82/4 For Example Large 160
90mm AFIPW90/2 AFIPW90/4 10/AstroTHERMALFIREPS/AFIPS17/2E/17MM Medium 210
110mm AFIPW110/2 AFIPW110/4 /2 HOUR Small 315
125mm AFIPW125/2 AFIPW125/4 Sausage 640
160mm AFIPW160/2 AFIPW160/4
Wall penetrations 4 hours up to 600 x 600.
200mm AFIPW200/2 (2HOUR) N/A Floor penetrations 2 hours up to 850 x 850.
To Order and SpecifyPlease quote To Order and SpecifyPlease quote
Quantity/Trade Name/Product Ref/Size/Rating Quantity/Trade Name/Product Ref/Size
For Example For Example 60/Astro Pillow/AFFPL/Large
20/Astro WRAP/AFIPW110/4/110MM/4HOUR
Every year over 30,000 children are injured in the
UK as a result of trapping their fingers in doors
ROSPA STATISTIC
For our full range of finger
protection products request
the Finger Keeper brochure.
To request the complete suite of Astroflame brochures
please use the contact details found on the back cover.
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:25 Page 10
RRAACCAAOOTUTUSSEETTIIDDCC RRAACCAAOOTUTUSSEETTIIDDCC
TRADE NAME: ASTRO DUCT WRAP TRADE NAME: METAL
ASTRO FRA SOCKET BOX COVER
Intumescent Duct Wrap
Intumescent Fire &
Tested to BS 476: Part 20&22. Up to 2 Acoustic Socket Box
hours fire rated. Astroflame Duct Wraps are
economical, easy to fit and are unaffected by
moisture, humidity or frost. Tested to BS 476 Part 20 for up to 120
minutes. Provides an effective acoustic 09
Flexible strips of high performance intumescent barrier to both impact and airborne sounds
material encapsulatedin a polythene sleeve Prevents or delays fire from entering a wall
designed for wrapping around plastic ducting cavity and attackingthe building structure.
that passes through brick or blockwork walls.
On exposure to fire the Duct Wrapexpandsrapidly The use of recessed switch and socket boxes PLASTIC
inwards to squeeze the collapsingduct until the in walls is widespread in private, public and
TRADE NAME:
aperture is completely sealed. commercial buildings. The walls are subject to
ASTRO FRA SOCKET BOX INSERT
fire regulations and, most will have to be fire
The Duct Wraps have been independently tested rated. However, once a hole is made in the wall Intumescent Fire
in accordance with BS 476 Part 20 and 22: 1987 for a recessed switch or socket box, the integrity
and can provide up to 2 hours fire resistance of the construction and its ability to perform in a & Acoustic Socket
dependent on application. The Duct Wraps are fire can be reduced significantly, in addition the
cut into 4 sections and then sleeved to help ease ability for the wall to provide an effective acoustic Box Insert
of fitting around rectangular ducting. Astroflame barrier is also impaired. In timber framed buildings
Duct Wraps are economical, easy to fit and are the prevention of fire entering wall cavities and
unaffected by moisture, humidity or frost. attacking the structure is critical to the overall fire Single and Double socket sizes available.
integrity of the building. To combat this Astroflame, Tested to BS 476 Part 20 for up to 120 minutes.
as part of its continuing development of passive Provides an effective acoustic barrier to both
fire and acoustic protection solutions, has impact and airborne sounds. Easy to install putty
Code Duct Size
developed a socket / switch fire and acoustic pad alternative. Maintains the fire protection
AFIDW110 110 x 54mm
protection cover as an easy fit alternative to performance of the wall - preventing or delaying
AFIDW150 150 x 70mm
putty pads. the spread of fire. Air tight reduces air leakage
AFIDW180 180 x 90mm
by 78%. Robust detail approved.
AFIDW204 204 x 60mm The covers have been developed to provide
AFIDW215 215 x 25mm maximum protection for penetrations created The inserts have been developed to provide
AFIDW220 220 x 55mm by the introduction of both single and double maximum protection for penetrations created
AFIDW225 225 x 25mm recessed switch/socket boxes and to allow ease by the introduction of both single and double
AFIDW234 234 x 29mm of fitting. In a fire situation, the cover expands recessed switch / socket boxes and to allow
AFIDW300 300 x 25mm internally to fill all of the available space with a fire ease of fitting. In a fire situation, the inserts flanged
AFIDW308 308 x 29mm resistant highly insulating char. The fire is unable design ensures that the fire resistant materialremains
to penetratethe hole and the cover is able to give in place to limit the spread of fire through the socket
To Order and SpecifyPlease quote additional insulation protection to the wall void penetration.
Quantity/Trade Name/Product Ref/Size/Rating by reducing the chance of heat build up and the Availability:Single or Double Socket sizes / sold
For Example ignition of flammable structural members. The singular or in boxes of 10
10/AstroDUCTWRAP/AFIDW110/110mm/2hour penetration in the wall also provides a path for Standard Depth:35mm
air, thus creating heat loss and drafts, the fitting For extra deep insert (47mm)add X to the end
of a ASTRO FRA Socket Box Cover reduces this of the product code
problem. Available in Single Or Double Socket Sizes.
To Order and SpecifyPlease quote To Order and SpecifyPlease quote
Quantity/Trade Name/Size/Product Ref Quantity/Trade Name/Size/Product Ref
For Example For Example
10 / ASTRO FRA SOCKET BOX COVER / 10 / ASTRO FRA SOCKET BOX INSERT /
SINGLE / AFFRASOCS SINGLE / AFFRASOCSIN
D R A U G H T & W E A T H E R S E A L S
For all your Draught & Weather Seals
request the latest Astrodraft catalogue.
40473_Astroflame 12pp Brochure Update:Layout 1 15/02/2010 13:25 Page 11
AACCOOUUSSTTIICC
RRAATTEEDD
TRADE NAME:
ASTRO ACOUSTIC VENT SLEEVE
Acoustic Vent Sleeve
TRADE NAME: ASTRO BATT
Restores and maintains integrity of 30 & 60 TRADE NAME: ASTRO CLAD Fire Batt
minute fire rated ceilings. Provides an effective
VENTILATED FIRE BARRIERS
acoustic barrier between fan / vent and ceiling.
Easy to retro fit into existing fans / vents. Fire Rated Tested to BS476 and EN 1366-3. Part 20 Up
Lightweightand can be fitted from above or to 4 hours fire resistance. Economical Halogen
10 below the ceiling. Invisible once fan / vent is Cladding Seals free. Reduced smoke properties. Certifire
fitted. 4 sizes available. Approval.
Creates a fire barrier within the cladding.
Recessed ceiling fans and ventilation ducts are Specifically designed for sealing around service
120 minutes rating. Horizontal and Vertical
widely used in both domestic and commercial penetrations in walls and floors, a single
use. Tested to BS 476 Part 20.
buildings. Ceilings are subject to fire regulations Astroflame board (60mm thick) can provide high
and must be fire protected in accordance with levels of fire integrity and insulation offering up
External building cladding systems are growing
Approved Document B of the Building Regulations. to 4 hours resistance in accordance with BS476:
in popularity, as energy efficient alternatives to
Once a hole is made in the ceiling for a polymeric Part 20: 1987.
traditional building systems. Cladding on a building
fan or vent, the integrity of the construction and its
requires that the external wall be held away from
ability to perform in a fire is reduced significantly. Astroflame Boards consist of a mineral fibre core
the building structure thus creating a void. Whilst
This must be fire stopped to reinstate the original coated on both sides with Astroflame Mastic,
allowing for ventilation and moisture dissipation,
fire rating of the ceiling. The popularity of forced / which transforms into a hard ceramic during a
the void also produces problems in terms of fire
controlled ventilation is on the rise as it can be more fire to prevent the passage of fire and smoke
protection, as it acts as an open chimney allowing
energy efficient than traditional ventilation methods. and the transfer of heat. AstroflameCoating,
fire to spread both vertically and horizontally
ASTROcoat, is available as a separate product.
around the building.
Unlike down lights, which are generally all fire Astrobatt Size: 600mm x 1200mm x 60mm or
protected, fans and vents are often left unprotected. 600mm x 1200mm x 50mm. Astro Coat should
To combat this the Astroflame fire rated cladding
A 100mm diameter fan or vent has several times be used for coating cut edges.
seal (ASTRO CLAD) has been developed to solve
the open area of a down light and does not even Astrocoat Availability:5 kilo pails.
this problem. ASTRO Clad will create a fire barrier
have a metal “can” to slow the spread of fire.
within the cladding preventing or delaying the spread
This coupled with the ability of the fire to move Item Code Density
of fire in both vertical and horizontal applications
all around the building via the ventilation system,
for up to 120minutes rating. Standard seals sizes Fire Batt (60mm) AFB1200DC 160Kgm3
makes it ever more important to fire protect all
available to suit typical cavitiesof 20 to 50mm wide Fire Batt (50mm) AFB1200DC50 140Kgm3
ceiling mounted fans and vents. The Astro
and special seals can be produced for cavities up
Acoustic Vent Sleeve is available in 80mm,
to 125mm wide. Tested inboth combustible timber
100mm, 125mm & 150mm diameters. To Order and SpecifyPlease quote
frame and non combustibleconstructions unlike
Quantity/Trade Name/Product Ref/Description
other fire barrier products.
For Example
Diameter Product Ref
20/ASTROBATT/AFB1200DC/1200x600
80 AFAVS80 Item Colour Size Code
100 AFAVS100
Astro Clad Silver 35mm x 4mm x 1000mm AFFRCLAD35
125 AFAVS125
Astro Clad Silver 75mm x 6mm x 1000mm AFFRCLAD75
150 AFAVS150
Astro Clad Red 50mm x 50mm x 1000mm AFFRCLAD5050
To Order and SpecifyPlease quote
Quantity/Trade Name/Product Ref/Size To Order and Specify Please quote
For Example Quote: Quantity /Trade Name/Product ref
10 / Astro Acoustic Vent Sleeve AFAVS100 For Example 10/ASTRO CLAD / AFFRCLAD35
TRADE NAME: ASTRO FM COMPOUND
Fire Resistant Mortar
TRADE NAME: ASTRO PUTTY
Tested to BS476: Part 20. Up to 6 hours fire
Intumescent Putty
resistance for floors and walls Environmentally
friendly. Withstands cracking and shrinking
Tested to BS476: Part 20 & EN1366-3. An easy
under fire conditions. Certifire Approval.
to use, non-setting intumescent compound, which
is ideal for sealing aroundpipes and cables in
To Order and Specify Please quote walls and floors up to 4hours fire rating. Certifire
Quantity / Trade Name / Product Ref Approval.
For Example 10/ASTRO FM COMPOUND/AFFC20
To Order and Specify Please quote
Quantity / Trade Name / Product Ref
For Example 10 / ASTRO PUTTY / AFIP
To request the complete suite of Astroflame brochures
please use the contact details found on the back cover.
Description:offer Four solutions in one seal, friction acoustic & thermal seal to satisfy Document over light fitting and seal with mastic to form