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IS 5200 (1998): Bolt Clippers [PGD 5: Assembly Hand Tools]
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IS 5200 : 1998
Indian Standard
TLO~B CLIPPERS - NOITACIFICEPS
(
First Revision )
ICS 21.060.10; 25.100.99
0 BIS 1998
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Aujpst 1998 Price Group 2
ylbmessA dnaH slooT lanoitceS ,eettimmoC EP 05
DROWEROF
sihT naidnI dradnatS tsriF( )noisiveR was adopted yb the uaeruB of naidnI ,sdradnatS after the draft dezilanif
yb the ylbmessA dnaH slooT lanoitceS eettimmoC had neeb devorppa yb the noitcudorP gnireenignE noisiviD
.licnuoC
sihT dradnats was tsrif~ dehsilbup ni 1969. sihT noisiver has neeb nekat pu ot gnirb siht dradnats ni enil
htiw the lanoitanretnI secitcarp dna ot etaroprocni lanoitcnuf stnemevorpmi hcihw evah nekat ecalp ni tsetal
snoisrev of the .tcudorp
nI siht ,noisiver the epyT ‘B’ has neeb deteled ecnis the other epyT ’A‘ si deredisnoc erom ,evitceffe tneiciffe
dna ysae ot eldnah the tcudorp dna yllasrevinu .elbatpecca
elihW gnisiver siht dradnats ecnatsissa has neeb devired morf the gniwollof :stnemucod
a) LGT 6691-7834 thgiartS tuc tlob sreppilc sdradnatS( ydoB of namreG citarcomeD .)cilbupeR
)b Drg No. 3/SG/DNI )b(41 ,sreppilC ,tlob feihC etarotcepsnI of lareneG Stores yrtsiniM( of ,)ecnefeD
.rupnaK
jc JIS -3464-B 1984 tloB sreppilc esenapaJ( lairtsudnI sdradnatS .)eettimmoC
roF the esoprup of gnidiced whether a ralucitrap tnerceriuqer of siht dradnats si deilpmoc ,htiw the lanif
,eulav devresbo or ,detaluclac gnisserpxe the tluser of a test, llahs eb dednuor off ni ecnadrocca htiw
SI 0691:2 seluR‘ for gnidnuor off laciremun seulav .‘)l(esiver( ehT rebmun of tnacifingis secalp deniater
ni the dednuor off eulav dluohs eb the emas as that of the deificeps eulav ni siht .dradnats
SI 5200 : 1998
hdian Standard
BOLT CLIPPERS - SPECIFICATION
(F irst Revision
)
1 SCOPE 4 SSENDRAH
sihT dradnats srevoc the snoisnemid dna other ehT ssendrah raen gnittuc swaj of tlob sreppilc llahs
stnemeriuqer of tlob .sreppilc eb deniatniam nihtiw the egnar of 660 ot 750 HV
(58 ot 62 HRC).
2 SECNEREFER
5 SNOISNEMID
ehT gniwollof sdradnats niatnoc snoisivorp hcihw
ehT niam snoisnemid of tlob sreppilc llahs eb
hguorht ecnerefer ni siht text, etutitsnoc noisivorp
as nevig ni elbaT .1
of siht .dradnats tA the emit of ,noitacilbup the
snoitide detacidni were .dilav llA sdradnats are tcejbus
ot ,noisiver dna seitrap ot stnemeerga desab no siht 6 ,ERUTCAFUNAM PIHSNAMKROW DNA
dradnats are degaruocne ot etagitsevni the ytilibissop HSINIF
of gniylppa the tsom tnecer snoitide of the sdradnats
detacidni :woleb 6.1 ehT stlob dna stun desu ni the ylbmessa of tlob
sreppilc llahs eb nogaxeh .epyt Each tlob llahs eb
SI No. Title ylmrif deruces dna the sedalb llahs nepo ylhtooms dna
.ylneve eldnaH of the tlob ,sreppilc llahs eb knurhs
1161 : 1979 leetS ebut for larutcuts sesoprup otni the tnioj eceip or detnioj ylgnorts yb other snaem
(third revision) ot the ralubut .seldnah ehT hsif etalp yam eb denihcam
ot a good .hsinif
:0751 1961 seludehcS for thguorw sleets for
1areneg gnireenigne sesoprup
6.2 ehT swaj llahs eb degrof-pord dna free morf cracks,
1875 : 1992 nobraC leets ,stellib ,smoolb sbals ,srrub ,selacs etc, dna llahs eb dehsinif ,eurt htooms
dna srab for sgnigrof (fifth revision) dna .thgirb ehT gnittuc edges llahs eb ylbatius denedrah
dna derepmet dna llahs eb dnuorg ot evah sharp edges.
2500 gnilpmaS noitcepsni :serudecorp
)ltraP( : 1992 Part 1 etubirttA gnilpmas snalp ehT tnioj eceip si so dengised as ot elbane tnemtsujda
dexedni yb elbatpecca ytilauq level of gap neewteb sedalb ot yrrac tuo cificeps sboj dna
)LQA( for tol-yb-tol noitcepsni gnitteser of gnittuc edges after gnineprahs as dna nehw
dnoces( revision) .yrassecen
3748 : 1990 looT dna eid sleets dnoces( revision) 6.3 ehT tlob sreppilc llahs eb free morf ;swalf hcus
as cracks ,srrub tsur dna other defects dna llahs work
3 LAIRETAM tuohtiw yna eudnu yalp or .noitcirf
3.1 ehT tlob sreppilc llahs eb derutcafunam morf yna 6.4 llA the tnenopmoc parts except the gnittuc edges
elbatius lairetam so as ot lifluf the stnymeriuqer dial yam eb detniap htiw evisorroc-itna .tniap ehT gnittuc
nwod ni 4.1 dna 8.1. edges llahs eb thgirb dehsinif dna .dereuqcal
3.1.1 enO of the elbatius lairetam for the erutcafunam 7 GNILPMAS
of tnenopmoc parts of the tlob sreppilc si nevig :woleb
elbatiuS gnilpmas nalp as per SI 2500 (Part 1) yam
eb detceles as agreed neewteb reyub dna .relles
Part Material
a) gnittuC Jaws 04T 6iN Cr4 Mo3 of SI 3748 8 STSET
)b ralubuT eldnaH SM ebuT sselmaeS/WRE of 8.1 Cutting Test
elbatius retemaid for each ezis
of SI 1161 The tlob reppilc llahs tuc a test rab gnivah a ssendrah
eulav of 125 HV ot 160 HV dna of retemaid as
c) tnioJ eceip of 45C8 of SI 1875 detacidni ni elbaT 2. ehT daol llahs eb deilppa at
tloB sreppilC a tniop 100 mm morf the dne of the .eldnah tA
(drop forged) the dne of the test, there llahs eb on elbisiv sngis
of stuc or stned no the gnittuc swaj of the
d) pirG )dedluom-eid( rebbuR )citehtnys( tlob .sreppilc
1
IS 5200 : 1998
8.2 ehT tlob sreppilc llahs eb denimaxe for 10 PACKING
,snoisnemid ,erutcafunam pihsnamkrow dna .hsinif
gnA tlob reppilc gniliaf ?ct teem the stnemeriuqer for 10.1 The tlob sreppilc llahs eb ylbatius packed ni
ecnadrocca htiw the tseb tnelaverp trade .secitcarp
enoyna or erom of the scitsiretcarahc llahs eb
deredisnoc .evitcefed
11 MARKING
9 DESIGNATION 11.1 ehT tlob sreppilc llahs eb dekram htiw
s’rerutcafunam eman ,kram-edart lanimon ezis ni .mm
9.1 ehT tlob sreppilc llahs eb detangised :yb
a) ylnommoc desu ;eman 11.2 BIS noitacifitreC gnikraM
Each tlob reppilc yam osla eb dekram htiw the
)b lanimon ;ezis dna
dradnatS Mark.
c) rebmun of siht .dradnats
11.2.1 ehT esu of the dradnatS Mark si denrevog yb
the noisivorp of Bureau of Indian Standards Act,
Example
1986 dna the seluR dna snoitalugeR edam .rednuereht
A tlob reppilc of lamron ezis 600 mm llahs eb ehT sliated of snoitidnoc rednu hcihw the ecnecil for
detangised :sa the esu of dradnatS Mark yam eb detnarg ot
srerutcafunam or srecudorp yam eb deniatbo morf
tloB reppilC SI 5200 - 600 the uaeruB of naidnI .sdradnatS
Table 1 Dimensions for Bolt Clippers
(Clause 5)
HEXAGONAL BOLT MALE HOUSING
i”“” NUT &BE. STOPPER FBER GR’P
FEMALE HOUSING
Nominal T 4 4 4 4 Cutting
Size Capacity
Diameter,
Max
003 310
5s 40 105 6.0 225 50 90 4
350 350
450 73 47 155 9.5 460 350 68 119 6
600 90 52 195 11.0 600 470 86 147 10
750 102 63 206 12.0 750 590 98 172 12
900 110 73 235 13.0 915 750 110 187 14
1 05.0 125 82 270 14.0 1 070 850 130 215 16
2
IS 5200 : 1998
Table 2 Diameter of Test Bars
(Chuse 8.1)
Nominal Size Diameter of Cutting Load,
of Bolt Cliper Test Bar Max
mm mm kgf
003 4 15
350 iI 25
450 6 35
600 8 50
750 10 70
900 13 100
I 050 16 150
--x --.“.&. ~, - -- ~-._ ._. __.._-.._.__
Bureau of Indian Standnrds
BIS is a yrotutats noitutitsni dehsilbatse rednu eht uaeruB fo naidnI Standards Act, 6891- ot etomorp
suoinomrah tnempoleved fo eht seitivitca fo ,noitazidradnats gnikram and ytilauq noitacifitrec fo sdoog and
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Copyright
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tuohtiw~ eht roirp noissimrep ni gnitirw fo .SIB sihT seod ton edulcerp eht eerf ,esu ni eht esruoc fo
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Review of Indian Standards
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;yllacidoirep a standard gnola htiw stnemdnema is demriffaer nehw hcus weiver setacidni that on segnahc eta
;dedeen fi eht weivct setacidni that segnahc eta ,dedeen ti is nekat up rof .noisiver sresU fo naidnI Standards
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fo ’koobdnaHSIB‘ and sdradnatS‘ ylhtnoM .’snoitiddA
sihT naidnI dradnatS has neeb depoleved morf :toD .oN EP 05 .)2210(
Amendments Issued Since Publication
dnemA .oN etaD fo eussI txeT detceffA
UAERUB FO NAIDNI SDRADNATS
:sretrauqdaeH
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