Table Of ContentLIPTÁK
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I N S T R U M E N T E N G I N E E R S ’ H A N D B O O K
VOLUME III
Fourth Edition
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BÉLA G. LIPTÁK, Editor-in-Chief
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IT HALIT ErEn, Volume Editor
K10922 O
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ISBN: 978-1-4398-1776-6
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9 781439 817766
K10922_ISBN_Sticker.indd 1 7/13/11 11:50 AM
I N S T R U M E N T E N G I N E E R S ’ H A N D B O O K
Fourth Edition
Process
Software
and Digital
Networks
VOLUME III
I N S T R U M E N T E N G I N E E R S ’ H A N D B O O K
Fourth Edition
Process
Software
and Digital
Networks
VOLUME III
Béla G. liPták, Editor-in-Chief
Halit ErEN, Volume Editor
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C O N T E N T S
Preface xiii
Acknowledgments xxiii
Contributors xxv
Definitions xxix
Abbreviations xlix
Organizations lix
1 Process Control and Automation 1
1 Distributed Control Systems and Process Plants 5
Mark Nixon
2 Networks in Process Automation: Hardware Structures and Integration of Process
Variables into Networks 40
Peter G. Berrie and Klaus-Peter Lindner
3 Instrumentation in Processes and Automation 72
Donald Chmielewski and Miguel J. Bagajewicz
4 Programmable Logic Controllers 90
Sujata Agashe and Sudhir D. Agashe
5 SCADA—Supervisory Control and Data Acquisition System and an Example 101
Hiten A. Dalal
6 Intelligent Instruments and Sensors: Architecture, Software, Networks,
Protocols, and Standards 130
Deniz Gurkan and Halit Eren
7 Calibrations in Process Control 141
Halit Eren
8 Standards in Process Control and Automation 150
Halit Eren
9 Automation and Robotics in Processes 158
Arif Sirinterlikci, Arzu Karaman, and Oksan Imamog`lu
2 Process-Control Methods 169
10 Batch-Process Automation 172
Asish Ghosh
ix
x Contents
11 Plant-Wide Controller Performance Monitoring 200
Chris McNabb
12 Plant Optimization 228
Michael Ruel
13 Neural Networks in Process and Automation 254
R. Russell Rhinehart
14 Fuzzy Logic Control in Processes and Automation 265
R. Russell Rhinehart
15 Internet in Automation and Process Control Systems 275
Babu Joseph and Deepak Srinivasagupta
16 Telemetry Systems: Phone, Radio, Cellular, and Satellite 284
Curt W. Wendt
3 Digital Techniques and Data Handling 301
17 Digital Technology Fundamentals, Microcontrollers, Microcomputers,
and FPGAs in Processes 303
Cesar Ortega-Sanchez
18 Signal Processing in Process Control and Automation 313
Emre Deniz Eren and Halit Eren
19 Data Acquisition Fundamentals 330
David Potter and Halit Eren
20 Analog and Digital Signal Transmission in Processes: Protocols and Standards 342
Ian H. Gibson
21 Data Acquisition: Buses, Networks, Software, and Data Handling 351
David Potter
22 Data Reconciliation and Software Methods for Bias Detection 364
Miguel J. Bagajewicz and SR Derrick K. Rollins
4 Software, Programming, and Simulations 383
23 Software Fundamentals 385
Halit Eren
24 Virtual Plants: Process Simulation and Emulation 391
Hironori Hibino
25 Virtual Reality Tools for Testing Control Room Concepts 406
Asgeir Droivoldsmo and Michael Louka
26 Model-Free Adaptive Control Software 415
George S. Cheng and Steven L. Mulkey
27 Operation Optimization with Sequential Empirical Optimization
and Software Implementation 438
Carlos W. Moreno
28 Data Historian 454
Irena Yee and Halit Eren
Contents xi
5 Networks, Security, and Protection 461
29 Computer Networks: LANs, MANs, WANs, and Wireless 465
Hura Gurdeep
30 Internet Fundamentals and Cyber Security Management 484
Hura Gurdeep
31 Network Security, Threats, Authentication, Authorization, and Securing Devices 506
Wenbin Luo
32 VPN, CCN, and IT Support 517
Burhan Basaran and Cengiz Burnaz
33 Fiber-Optic Network Components 525
Jin Wei Tioh, Mani Mina, Robert J. Weber, and Arun K. Somani
34 Fiber-Optic Communications and Networks 546
Martin Maier
35 Network Access Protection 565
Dinesh C. Verma
36 Comments on Cyber Security in Industrial Control Systems and Automation 571
Jacob Brodsky and Joseph Weiss
6 Fieldbus Networks 575
37 Fieldbuses 578
Lucia Seno and Stefano Vitturi
38 HART Networks 587
David S. Nyce
39 Foundation Fieldbus: Features and Software Support 598
Salvatore Cavalieri
40 PROFIBUS Networks 616
Peter G. Berrie and Jochen Müller
41 Industrial Ethernet and TCP/IP-Based Systems 636
Gianluca Cena, Stefano Scanzio, Stefano Vitturi, and Claudio Zunino
42 Niche Fieldbus Networks 654
Lucia Seno and Stefano Vitturi
7 Process Management, Maintenance, Safety,
and Reliability 671
43 Network Security Awareness, Management, and Risk Analysis 674
Helen Armstrong
44 Manufacturing Execution Systems 689
Zameer Patel
45 Auditing and Upgrading Plants, Control Rooms, and Networks 698
Bridget A. Fitzpatrick
46 Hazardous Areas: Classifications, Equipment, Purging, and Management 706
David S. Nyce