Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering (I-DAD 2018): Volume 2

541 Pages·2019·21.91 MB·English

by  U. Chandrasekhar

Lecture Notes in Mechanical Engineering
U. Chandrasekhar
Lung-Jieh Yang
S. Gowthaman E ditors
Innovative Design,
Analysis and
Development Practices
in Aerospace and
Automotive Engineering
(I-DAD 2018)
Volume 2
Lecture Notes in Mechanical Engineering
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(cid:129) Fluid Mechanics
(cid:129) Engineering Thermodynamics, Heat and Mass Transfer
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U. Chandrasekhar Lung-Jieh Yang
(cid:129)
S. Gowthaman
Editors
Innovative Design, Analysis
and Development Practices
in Aerospace and Automotive
Engineering (I-DAD 2018)
Volume 2
123
Editors
U.Chandrasekhar S. Gowthaman
VelTech Rangarajan Dr. SagunthalaR&D VelTech Rangarajan Dr. SagunthalaR&D
Institute of ScienceandTechnology Institute of ScienceandTechnology
Avadi, Chennai, India Avadi, Chennai, India
Lung-Jieh Yang
Department ofMechanical and
Electromechanical Engineering
Tamkang University
Tamsui District, NewTaipeiCity,Taiwan
ISSN 2195-4356 ISSN 2195-4364 (electronic)
Lecture Notesin MechanicalEngineering
ISBN978-981-13-2717-9 ISBN978-981-13-2718-6 (eBook)
https://doi.org/10.1007/978-981-13-2718-6
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Preface
Designs and developments are the aspirations of tomorrow’s technologies for aero
and auto industries to be alive in the competitive world, where cost-effective
solutions, improvements in a greenhouse environment, longevity/life cycle,
eco-friendly materials and manufacturing, certification and government legislation
demands are becoming stringent. Whether aerospace or automotive, the pulse and
echo are similar in meeting the expected performances in the air or on the road,
respectively. Both the industries have come to symbolise the essence of a modern
industrial society. Perhaps more than any other single icon, it is associated with a
desire for independence and freedom of movement—an expression of economic
status. For the next decades, they are marching towards new concept designs,
analysis and manufacturing technologies, where more swing is for improved per-
formance through specific and/or multifunctional linguistic design aspect to
downsize the system; improve the weight-to-strength ratio, fuel efficiency; make
better the operational capability at room and elevated temperatures; reduce wear
andtear,NVHaspectswhilebalancingthechallengesofbeyondEuroIVemission
norms, greenhouse effects and recyclable materials. The conference covered the
areas such as additive manufacturing, aerodynamics, CAD, CFD, design engi-
neering,environment,finiteelementmethod,fuelsandenergysource,integrationof
analysis and expected results, life cycle engineering, manufacturing, materials,
MDO techniques, modelling of materials, optimisation technologies, propulsion
systems, quality, reliability and durability, sensors and health monitoring, simula-
tions, 3D scanning and re-engineering, and 3D printing. The conference aimed at
addressing these issues of tomorrow where academia–industry–R&D partnerships
and collaborative programs can be shared and implemented. The organisers of the
3rd International Conference on Innovative Design, Analysis and Development
PracticesinAerospaceandAutomotiveEngineering(I-DAD2018)wishtoprovide
v
vi Preface
a platform for deliberations on design engineering, numerical methods, analysis/
optimisation techniques, life cycle engineering, system engineering, configuration
management, advanced materials, novel manufacturing/prototyping, vibration and
health monitoring, propulsion system and quality and reliability in the aerospace
and automotive fields. The response to the conference was overwhelming on both
national and international fronts.
Chennai, India U. Chandrasekhar
Lung-Jieh Yang
S. Gowthaman
Contents
Modeling and Optimization of SIS Process Using Evolutionary
Computational Approach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
D. Rajamani, E. Balasubramanian, P. Arunkumar, M. Silambarasan,
G. Bhuvaneshwaran and R. Manivannan
Computational Characterization of a CD Nozzle with Variable
Geometry Translating Throat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
S. Apoorva and Suresh Chandra Khandai
Synthesis and Characterization of Al O –Cr O -Based Ceramic
2 3 2 3
Composites for Artificial Hip Joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Chandramani Goswami, Amar Patnaik, I. K. Bhat and Tej Singh
Experimental Investigation on Tensile and Fracture Behaviour
of Glass Fibre-Reinforced Nanoclay/Mg–Al LDH-Based
Fibre Metal Laminates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
K. Logesh, V. K. Bupesh Raja, M. Venkatasudhahar
and Hitesh Kumar Rana
Experimental Study on Micro-deburring of Micro-grooves
by Micro-EDM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Elumalai Boominathan and S. Gowri
Influences of Tool Pin Profiles on Mechanical Properties of Friction
Stir Welding Process of AA8011 Aluminum Alloy . . . . . . . . . . . . . . . . . 47
K. Giridharan, V. Jaiganesh and S. Padmanabhan
NumericalInvestigationoftheBehaviourofThin-WalledMetalTubes
Under Axial Impact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
L. Prince Jeya Lal and S. Ramesh
Improving Process Performance with World-Class Manufacturing
Technique: A Case in Tea Packaging Industry . . . . . . . . . . . . . . . . . . . 65
Vishal Naranje, Anand Naranje and Sachin Salunkhe
vii
viii Contents
Tensile Testing and Evaluation of 3D-Printed PLA Specimens
as per ASTM D638 Type IV Standard. . . . . . . . . . . . . . . . . . . . . . . . . . 79
S. Anand Kumar and Yeole Shivraj Narayan
Design Optimization and Testing of Structure of a Single Door
Refrigerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Nishchay Anand and S. Sivarajan
Use of Low-Fidelity Codes for Teaching Aircraft Design . . . . . . . . . . . . 107
H. K. Narahari and Deepak Madhyastha
Drag Reduction for Flow Past a Square Cylinder Using Rotating
Control Cylinders—A Numerical Simulation . . . . . . . . . . . . . . . . . . . . . 113
Ghosh Subhankar, S. Senthilkumar and S. Karthikeyan
Study the Effect of Mill Scale Filler on Mechanical Properties
of Bidirectional Carbon Fibre-Reinforced Polymer Composite. . . . . . . . 121
Aman Soni and Amar Patnaik
Study on Carbon, Glass, and Flax Hybrid Composites Using
Experimental and Computational Techniques . . . . . . . . . . . . . . . . . . . . 131
M. Dinesh, B. Rubanrajasekar, R. Asokan, S. Vignesh and S. Rajesh
Design Evaluation of a Mono-tube Magnetorheological (MR)
Damper Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Solomon Seid, Sujatha Chandramohan and S. Sujatha
Characterization of Soot Microstructure for Diesel and Biodiesel
Using Diesel Particulate Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Indranil Sarkar, Ritwik Raman, K. Jayanth, Aatmesh Jain and K. C. Vora
Performance of Diesel Particulate Filter Using Metal Foam
Combined with Ceramic Honeycomb Substrate . . . . . . . . . . . . . . . . . . . 163
Hardik Sarasavadiya, Manthan J. Shah, Indranil Sarkar and Aatmesh Jain
Dry Machining of Nimonic 263 Alloy Using PVD and CVD Inserts. . . . 179
K. Vetri Velmurugan, K. Venkatesan, S. Devendiran
and Arun Tom Mathew
Investigation of Parameters for Machining a Difficult-to-Machine
Superalloy: Inconel X-750 and Waspaloy. . . . . . . . . . . . . . . . . . . . . . . . 199
K. Vetri Velmurugan, K. Venkatesan, S. Devendiran
and Arun Tom Mathew
Aerodynamic Characteristics of Semi-spiroid Winglets
at Subsonic Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Karthick Dhileep, S. Arunvinthan and S. Nadaraja Pillai
Contents ix
Vibrational Analysis of Self-aligning Rolling Contact
Bearing Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
T. Narendiranath Babu, Abhinav Giri Goswami, Animesh Srivastava
and Rishabh Kumar Tiwari
Fabrication and Characterization of Cu2−XZn1.3SnS4 Kesterite
Thin Films Synthesized by Solvent Based Process Method
for Photovoltaic Solar Energy Applications . . . . . . . . . . . . . . . . . . . . . . 241
B. Khadambari, S. S. Bhattacharya and M. S. Ramachandra Rao
Formula SAE Power Increment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Jasjeev Singh, M. V. N. Sankaram, Vishal Naranje and Sachin Salunkhe
Temperature Behavior-Based Monitoring of Worm Gears Under
Different Working Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
T. Narendiranath Babu, Dhavalkumar Patel, Devansh Tharnari
and Akash Bhatt
Production and Comparison of Fuel Properties
for Various Biodiesels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
D. Ravichandra, Ravi Kumar Puli and V. P. Chandramohan
Experimental Determination of Fluid Flow Parameters to Study
Permeation Process Inside a Porous Channel. . . . . . . . . . . . . . . . . . . . . 277
Hussain Najmi, Eddy El-Tabach, Nicolas Gascoin, Khaled Chetehouna
and François Falempin
Diesel Engine Cylinder Head Port Design for Armored Fighting
Vehicles: Compromise and Design Features. . . . . . . . . . . . . . . . . . . . . . 285
Hari Viswanath, A. Kumarasamy and P. Sivakumar
Design Optimization of Advanced Multi-rotor Unmanned Aircraft
System Using FSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
R. Vijayanandh, M. Senthil Kumar, K. Naveenkumar, G. Raj Kumar
and R. Naveen Kumar
Studies on Carbon Materials-Based Antenna
for Space Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311
Prasanna Ram, Manoj Aravind Sankar and N. G. Renganathan
Progress and Issues Related to Designing and 3D Printing
of Endodontic Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
Ankit Nayak, Prashant K. Jain and P. K. Kankar
Physical and Tribological Behaviour of Dual Particles Reinforced
Metal Matrix Composites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
V. Mohanavel, K. Rajan, M. Ravichandran, S. Suresh Kumar,
M. Balamurugan and C. Jayasekar