innovative approaches in processing and packaging of milk and milk products

255 Pages·2013·12.97 MB·English

TRAINING MANUAL

Innovative Approaches in
Processing and Packaging of
Milk and Milk Products

th
27 National Training

July 19 – Aug ust 08, 2013

Er. P.S. Minz
Course Director

Dr. P. Narender Raju
Mr. G.S. Meena
Course Co-Directors

CENTRE OF ADVANCED FACULTY STUDIES

IN DAIRY PROCESSING

Dairy Technology Division
NATIONAL DAIRY RESEARCH INSTITUTE
(Deemed University)
(Indian Council of Agricultural Research)
KARNAL – 132 001 (Haryana), India
www.dairyprocessingcaft.com
Published by : Dr. A. A. Patel
Head, Dairy Technology Division &
Director, CAFT in Dairy Processing

Cover Page Designed by : Dr. P. Narender Raju
Er. P.S. Minz

All Rights Reserved 

No part of this lecture compendium may be reproduced or transmitted in any form or
by any means, electronic or mechanical, including photography, recording, or any
information storage and retrieval system without the written permission from the
Director, NDRI, Karnal.

Editing and Compilation : Dr. P. Narender Raju
Er. P.S. Minz
Mr. Yogesh Khetra
Mr. Sathish Kumar M.H.
FOREWORD

Dairy processing industry is one of the most important segments of Indian processed food
industry. Dairying is playing a significant role in ensuring the livelihood security for millions
on dairy farmers, besides being providing certain vital nutrients to consumers. “Operation
flood” often referred a saga of success story of small holders who joined hands that enable
country to become top most producer globally. Various processing technologies have played
an important role in easier availability of milk and milk products by enhancing their shelf-life.
Recently launched National Dairy Plan (NDP) aims at meeting the projected demand of
about 180 million tonnes of milk by 2021-22 and envisages the present share of the
organised sector in milk processing from 30 per cent to about 65 per cent by 2021-22. It will
require adoption of modern and novel processing technologies. Last few years witnessed
major advances in the area of processing, preservation, packaging and quality assurance of
food products. Consumer aspiration for dairy products endowed with health promoting
components has directed the R & D activities towards novel product formulations and
development of technological packages for delivering “wholesome” foods at affordable cost.

National Dairy Research Institute has given a lot of impetus on developing newer processing
technologies through interdisciplinary scientific investigations for fulfilling the diverse needs
of dairy industry and consumers. Several research projects are in progress in this direction.
The R&D efforts in these areas will help the Indian food industry to offer safe and nutritious
products to consumers and also diversify their product profile to sustain in this competitive
world.

National Training programme on “Innovations in Processing and Packaging of Milk and
Milk Products” under the agies of Centre of Advanced Faculty Training (CAFT) in Dairy
Processing is an attempt to provide update information to trainees. The participants
attending the training programme of 21 days would have an excellent opportunity for close
interaction with the faculty of the CAFT which will assist them in developing meaningful
linkages. I am hopeful that the training will be useful for the participants in further developing
their concepts of innovative processing and packaging technologies. I am hopeful that the
information compiled by the faculty of the course based on intensive literature survey and
their own rich experience will be of great benefit to the participants in their teaching and
research endeavours. I wish National Training Programme a great success.

(A.K. Srivastava)

CENTRE OF ADVANCED FACULTY TRAINING IN DAIRY PROCESSING
NATIQNAL DAIRY RESEARCHI NSTITUTE
W
(DeemedU niversity)
(Indian Council of Agricultural Research)
KARNAL- 13200I (Haryana) India
*{is$tr4ffi
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Dr. A. A. Patel
Director,C AFT (DP)
ACKNOWLEDGEMENT
The Indian Councilo f AgriculturalR esearchh ailedt he Divisiono f Dairy Technologyo f NDRIa s a Centreo f
Excellencein Dairy Technologyf or its Centre of AdvancedS tudies programme in the VIII plan and
subsequentlyre newedi t for subsequentP lansb asedo n admirablep erformance.T he Centreh as recently
'Centre
been rechristeneda s of AdvancedF acultyT raining (CAFT)i n Dairy Processingb' y the ICAR.T he
CAFT-DPh as been striving to improve and upgradet he teaching,r esearcha nd training capabilitieso f the
Divisiona s well as to developc ompetenceo f the faculty memberso f the StateA gricultureU niversitiesb y
disseminatingr ecent advancesi n the area of Dairy ProcessingI.n the past, 26 training programmesi n
different areaso f dairy processingh ave been successfullyo rganizedb y CAFT.T his is the 27tt'c ourseo n
'Innovative
Approaches in Processinga nd Packagingo f Milk and Milk Products' is being conducted
during 19thlu ly - 8thA ugust2 013.A s for the pastc oursest,h is coursea lsoe xpectedto be highly usefulf or the
participatingr esearchersa nd academicianisn further developingth eir conceptsin the aread airy processing.
We expresso ur gratitudet o the IndianC ouncilo f AgriculturalR esearchfo r placingt he responsibilityo f CAFT
(Dairy Processingu) pon Dairy TechnologyD ivision.W e alsot ake this opportunity to thank Dr. Kusumakar
SharmaA, sst.D irectorG enera(l HRD)f or his keeni nteresti n this programmea nd timely releaseo f funds.
We expresso ur sinceret hankst o Dr.A . K. SrivastavaD, irector,N DRI,K arnalf or his constante ncouragement
and guidancea nd alsof or providinga ll necessaryfa cilitiesf or organizingt his course.T he continuingi nterest
of Dr.G .RP. atil,f oint Director( Academics)N, DRI,K arnal,i n the CAFTp rogrammeo f the Divisioni s gratefully
acknowledged,
Er. P.S.M inz, Scientist( Dairy Engineering)a nd CourseD irector deservea specialm ention for his diligent
effortst hat madet he initiation of this programmea successH. e was very ably supportedb y Dr. p. Narender
Rajua nd Mr. G.SM. eena,( ScientistsC, ourseC o-Directorsi)n this endeavourC, ompilationo f variousl ectures
into a compendiumi,t s editinga nd formattingi s a very difficult task.W e thank Dr. P.N.R ajuf or his valuable
assistancein designingt he coverp ageo f the compendiuma nd formattingt he manuscriptso f the lecturesf or
thec ompendium.
We are highly indebted to the guest speakers,D r. K. HanumanthaR ao, Principal Scientist& Professor,
NationalA cademyo f Agricultural ResearchM anagementH, yderabad;D r. Tanweer Alam, Joint Director,
Indian Institute of Packaging,D elhi, Mr. Sayan Banerjee,S r. Executive (Quality Assurance),G ujarat
CooperativeM ilk Marketing FederationL imited,A nand and Mr. VenugopalB obby,M anager( Dairy Sales),
TetraP akI ndia Ltd.,P unew ho acceptedo ur invitationt o delivere xpertl ecturersa nd contributedt he lecture
materialw ell in time.
We must conveyo ur specialt hankst o the facultyo f DairyT echnologyD, airy ChemistryD, airy Microbiology,
Dairy Engineeringa nd Dairy Economics,S tatistics& Managementf or submissiono f lectures and for
committingt hemselvesto active participationi n conductingt he theory and practicalc lasses.W e specially
thank the Chairmena nd Memberso f the differentc ommitteesf or their assistancea nd logistics upport.W e
are grateful to the technical, ministerial and supporting staff of Dairy TechnologyD ivision for their
contributioni n day-to-daya ffairso f the CAFTp rogramme.
/ | L-
Date:I uly 19,201,3. Patel)

COMMITTEES FOR ORGANIZATION OF THE

27TH NATIONAL TRAINING

ON

INNOVATIVE AP PROACHES IN

PROCESSING AND PACKAGING OF

MILK AND MILK PRODUCTS

(19th July – 8th August, 2013)

Organizing Committee

Dr. A. A. Patel, Director, CAFT
Dr. A.K. Dod eja
Dr. V.K. Gupta

Dr. S. K. Kanawjia
Dr. I.K. Sawh ney
Er. P.S. Minz, Course Director

Dr. P.N. Raju, Course Co-Director

Reception Committee Technical Committee
Dr. L. Sabikhi (Chairman) Dr. P.N. Raju (Chairman)
Mr. H.C. Devaraja Mr. Sathish Kumar M.H.

Hospitality Committee Purchase Committee

Dr. A.K. Singh (Chairman) Mr. Y. Khetra (Chairman)
Mr. G. S. Meena Er. J.K. Dabas
Er. Sunil Kumar

Tour Com mittee
Dr. K. Kha mrui (Chairman)
Dr. A.K. Sharma

Mr. H.C. Devaraja

LIST OF PARTICIPANTS FOR 27th NATIONAL TRAINING

1. Dr. K. Lakshmi Kavitha 2. Dr. E. Naga Mallika
Assistant Professor Assistant Professor
Dept. of Vet. Microbiology, Dept. of LPT,
NTR College of Veterinary Science, NTR College of Veterinary Science,
(S.V. Veterinary University, Tirupati) (S.V. Veterinary University, Tirupati)
Gannavaram-521101, A.P. Gannavaram-521101, A.P.
Email: [email protected] Email: [email protected]
Mob: [phone] Mob: [phone]
3. Dr. D.D. Patange 4. Mr. Nitin Kumar
Assistant Professor Assistant Professor
College of Agriculture, Dept. of Agri. Engineering,
Kholapur-416004 Maharashtra Assam University, Silchar-788011,
Email: [email protected] Assam
Mob: [phone] Email: [email protected]
Mob: [phone]
5. Dr. P.K. Bharadwaj 6. Dr. V. Meenakshi
Associate Professor Assistant Professor
Dept. of LPT, Krishi Vigyan Kendra,
Lala Lajpat Rai University of Veterinary and Tamil Nadu Agricultural University,
Animal Sciences, Ramanathapuram-623503 Tamil Nadu
Hissar-125004, Haryana Email: [email protected]
Email: [email protected] Mob: [phone]
Mob: [phone]
7. Dr. Chouth Mal Yadav 8. Mr. Nandkumar Ajabrao Mankar
Subject Matter Specialist Associate Professor & I/c AHD
Krishi Vigyan Kendra, Shri Shivaji Agriculture College, Morshi
(MPUAT) Road,
Agarpura Chouraya, Amravati-444603,
Suwana, PB No. 56, Maharashtra
Bhilwara-311001 Rajasthan Email: [email protected]
Email: [email protected] Mob:
Mob: [phone]
9. Dr. Nandkishor Onkarrao Khandare 10. Mrs. Chandrani Vilas Memane
Assistant Professor Assistant Professor
Shri Shivaji Agriculture College, Zonal Agricultural Research Station,
Morshi Road, (MPKV, Rahuri), NARP Shenda Park,
Amravati-444603, Maharashtra Kholapur-416012, Maharashtra
Email: [email protected] Email: [email protected]
Mob: [phone] Mob: [phone]
11. Mr. Solanki Akashkumar Kanaiyalal 12. Mr. Chandrahas Sahu
Assistant Professor Assistant Professor
Dairy Science College, Dept. of Dairy Engineering,
Near Ramji Mandir, College of Dairy Science & Food
Opp. Balbhawan, Technology,
Amreli-365601, Gujarat Chhattisgarh Kamdhenu
Email: [email protected] Vishwavidyalaya,
Mob: [phone] Raipur-492006, Chhattisgarh
Email: [email protected]
Mob: [phone]