Hydraulic Filters + Accessories - Precision Filtration Products

196 Pages·2006·53.58 MB·English

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Hydraulic Filters + Accessories
2006
D
o High NEW Fast-Acting
n
a Pressure
l T.R.A.P.™ Breather Technology
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I Eliminates Moisture from
n
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125 & 191.
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• Industry’s Largest Selection
of In-Stock Filters
Low Pressure Filters, p 10
• Complete Range of
Duramax®
Hydraulic Accessories
Spin-Ons,
2
0
06 p 58 • Consistent, High
Quality Performance
• Prompt, Accessible
Customer Service
• Expert Technical Support
H
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0 Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
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Guide to Selecting the Right Filter Media
STEP 1: STEP 2: STEP 3:
Using the form below,circle Add the numbers from Using the filter media table
the number in each category at bottom of page,find the
each category to get your
that best describes your suggested Donaldson media
TOTAL score.
hydraulic application. number for your application.
1 Life Expectancy
Environment Service life required for components
S CFM
N OPTIMAL Clean areas & labs................................................................0 HIGH 0-1000 hours............................................................................0
O
I General machine shops, lifts................................................1 1000-5000 hours......................................................................1
ST Mobile plants........................................................................2 5000-10000 hours....................................................................2 GPM
E Foundries, drilling, mining underground, 10000-20000 hours..................................................................3
U
Q HOSTILE die cast shops ......................................................................3 LOW 20000+ hours............................................................................5
N
O Component Sensitivity Pressure
TI Sensitivity of components to contamination Operating & Duty Cycle
A
C HIGH Hi-performance servo valves................................................8 LIGHT Continuous operation at rated pressure or lower
I
L
P
P Industrial servo valves..........................................................6 Medium pressure changes up to rated pressure
A
Piston pumps, proportional valves........................................4
Zero to full pressure, cyclic flow
Vane pumps, spool valves....................................................3
LOW Gear pumps, manual & industrial valves............................2 SEVERE Zero to full pressure with transients at high frequency
Pressure LIGHT MED HEAVY SEVERE
Economic Liabilities (Components)
0-70 bar 1 3 3 4
The cost of component replacement
1-1000 psi
HIGH Large piston pumps, high torque motors ............................5 70-150 bar 1 3 4 5
1000-2200 psi
Cylinders, servo valves, piston pumps ................................3 150-250 bar 2 3 4 6
2200-3600 psi
Valves, subplate industrial....................................................2
250-350 bar 3 5 6 7
3600-5000 psi
LOW Manual valves, gear pumps..................................................1
350+ bar 4 6 7 8
5000+ psi
Economic Liabilities (Operational)
The cost of downtime 2 ENVIRONMENT....................................
HIGH Steel mill, plastic injection ..................................................5 COMPONENT SENSITIVITY..................
S
High volume production plant..............................................3 L COMPONENT LIABILITIES....................
A
Mobile installations..............................................................2 T
O OPERATIONAL LIABILITIES..................
LOW Equipment not critical to production....................................1 T
SAFETY LIABILITIES ............................
PRESSURE............................................
Safety Liabilities
75 CFM Max.
LIFE EXPECTANCY................................
HIGH Failure would cause severe *Apply T.R.A.P. based on fluid exchange rate,
damage to equipment, danger to personnel........................3
Your Total Score: not reservoir size.
Failure likely to cause hazards..............................................1
• Operating Temperature Range
3 If Your Donaldson
LOW Some hydraulic component test rigs....................................0 -40°F to +150°F / -40°C to 66°C
Score is: Advises:
A
22+......................................................................#1 Media
I
D • Highly Efficient
17+......................................................................#2 Media
E
M 15+......................................................................#2½ Media
10+......................................................................#9 Media
9+......................................................................#20 Media
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
U.S. Patent 5,575,832
Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
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TABLE OF CONTENTS
Low Pressure
Filters, p 10
INTRODUCTION page
Overview of Industrial Hydraulic Products................................2-7
Filter Media & Ratings Info............................................................8-9
FILTER SPECIFICATIONS page
Low Pressure Filters - summary ..................................................10-11
LPS04, SP15/25 ............30 gpm, 150 psi ......................................................12-15
HBK05............................60 gpm, 150 psi ......................................................16-19
SP50/60 (LPS05)............60 gpm, 150 psi ......................................................20-23
SP80/90..........................100 gpm, 150 psi......................................................24-27
SP100/120......................100 gpm, 150 psi......................................................28-31
TT15/30/60......................50 gpm, 100 psi........................................................32-33
FIK..................................211 gpm, 145 psi ....................................................34-39
TI25 ................................60 gpm, 100 psi........................................................40-43
Duramax® HDK06............................150 gpm, 350 psi ....................................................44-47
HFK08..............................300 gpm, 350 psi ....................................................48-51
Spin-Ons,
HEK11 ............................600 gpm, 150 psi ....................................................52-55
p 58
Filter Service Indicators ................................................................56-57
Duramax® Spin-On Filters - summary ........................................58-59
HMK03............................25 gpm, 1000 psi ....................................................60-63
HMK04/24......................35-60 gpm, 500 psi ................................................64-67
HMK05/25......................50-100 gpm, 350 psi ..............................................68-73
High Pressure Filters - summary ................................................74-75
HPK02............................20 gpm, 2000 psi ....................................................76-79
FPK02..............................25 gpm, 6090 psi ....................................................80-83
HPK03............................60 gpm, 3000 psi ....................................................84-87
HPK04............................120 gpm, 6000 psi ..................................................88-91
HPK05............................200 gpm, 3000 psi ..................................................92-95
Replacement Elements ..................................................................96
Hydraulic Line Accessories - summary ....................................98
High Pressure Gauges..............................................................................................98-100
Pressure Test Points, Adapters, Hose Assemblies ..................................................101-105
Filters, p 74 Valves ................................................................................................................106-111
Port Flanges......................................................................................................112-118
Reservoir Accessories - summary ..............................................119
Suction Strainers, Tank Mount Strainers, Diffusers ................................120-123
Breathers..........................................................................................................124-135
Sight Glasses....................................................................................................136-137
Fluid Level Gauges..........................................................................................138-141
Reservoir Magnets..........................................................................................142
Caps, Plugs, Vents............................................................................................143-144
Flanges, Risers..................................................................................................145-146
ADDITIONAL INFO & SERVICES
page
Oil Analysis Service........................................................................147-149
How to Read Indicators ................................................................150
How Donaldson Derives Performance Data..............................150
Warranty............................................................................................151
Worldwide Supply Chain................................................................152
About Donaldson (corporate information)..................................174-181
TECHNICAL INFORMATION page
Technical Reference Guide (The Blue Pages) ................................153-173
Viscosity/Temperature Chart ........................................................................162
Filter Positioning in the Circuit ....................................................................172-173
Application Guide............................................................................182-189
NEW T.R.A.P.™Brochure ................................................................191-193
NEW Coreless Elements................................................................96
TM
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
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Product Line Overview
Low Pressure
Filters
for Return Line
and Kidney
Loop Filtration
Our broad line of low
pressure hydraulic filters
perform optimally in
return-line applications
with working pressures
up to 150 psi, and static
pressures up to 300 psi.
In-tank and in-line
configurations are available
to accommodate virtually
any industrial application.
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media
Series Working Static Choices
LPS04 0-30 gpm 150 psi 300 psi ½", ¾" NPT, or SYNTEQ®
SP15/25 0-114 l/min 1034 kPa 2070 kPa SAE-8 (½"), SAE-12 (¾") Cellulose,
10.3 bar 20.7 bar O-Ring Wiremesh, or
Water Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1¼") SYNTEQ®
0-227 l/min 1034 kPa 1724 kPa O-Ring,
10.3 bar 17.2 bar or 1¼" NPT
SP50/60 0-60 gpm 150 psi 250 psi 1¼" NPT Cellulose, Synthetic,
0-227 l/min 1034 kPa 1724 kPa SAE-20 (1¼") O-Ring Wiremesh, or
10.3 bar 17.2 bar Water Removal
SP80/90 0-100 gpm 150 psi 250 psi 1½" NPT, SAE-24 O-Ring Cellulose, Synthetic,
0-380 l/min 1034 kPa 1724 kPa and 2" SAE Flange Wiremesh, or
10.3 bar 17.2 bar Water Removal
SP100/120 0-100 gpm 150 psi 250 psi 1½" NPT Cellulose, Synthetic,
0-380 l/min 1034 kPa 1724 kPa Wiremesh, or
10.3 bar 17.2 bar Water Removal
TT15/30/60 0-50 gpm 100 psi 150 psi ¾", 1½" NPT Cellulose
0-189 l/min 690 kPa 1030 kPa
6.9 bar 10.3 bar
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
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Product Line Overview
Donaldson Low Pressure
HEK11 Filters
Filters In Use
HEK11 low-pressure filters are used
effectively in parallel at an oil depot to
clean oil before it gets shipped to customers.
Donaldson-developed Synteq®synthetic
filter media has smooth,rounded fibers
for low resistance to fluid flow.
Synteq®
Effective kidney loop Donaldson-developed
filtration can be achieved SYNTEQ®Synthetic Media synthetic
oc. media is ideal
Ass with a mobile filter cart
& for filtering
nn or as an integrated part of
Ma synthetic fluids,
DK the industrial hydraulic
of water glycols,
urtesy circuit.Our HFK08 kidney water/oil
o
o c loop filter provides fine
ot emulsions,
h
P filtration while maintaining
HWCF and
HFK08 a steady flow rate.
petroleum-
Kidney Loop filter
based fluids.
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media
Series Working Static Choices
FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synthetic,
0-800 l/min 1000 kPa 1500 kPa (½", ¾", 1, 1¼", 1½") O-Ring, Cellulose, or
10 bar 15 bar 2" SAE 4-Bolt Flange Wiremesh
TI25 0-60 gpm 150 psi 200 psi 1½" NPT Cellulose
0-227 l/min 1030 kPa 1380 kPa or Synthetic
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2½" NPT SYNTEQ®
0-568 l/min 2413 kPa 3448 kPa or Wiremesh
24.1 bar 34.5 bar
HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ®
0-1136 l/min 2413 kPa 3448 kPa (1¼") O-Ring or Wiremesh
24.1 bar 34.5 bar
HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ®
0-2271 l/min 1034 kPa 1724 kPa 2½" SAE 4-Bolt Flange or Wiremesh
10.3 bar 17.2 bar
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
3
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Product Line Overview
Donaldson DURAMAX®
Highest Pressure Spin-On Available
Donaldson’s famous Duramax® filters are the
highest rated medium pressure filters available
in a spin-on configuration.
Duramax® are reliable,sturdy,long-lived and
easy to install. Most often used as return-
line filters, they are designed for working
pressures up to 1000 psi and static pressures
up to 2000 psi.
Donaldson Durmax®
spin-onfilters protect
hydraulic oil in thou-
Media choices include: SYNTEQ® (Donaldson’s
sands of applications synthetic filter media specially made for fluid filtration),
around the world. natural fiber cellulose and stainless steel wiremesh
for harsh environments.
Here we see them
on a gas turbine Offered in both single- and dual-head designs
installation in Hungary. to accommodate a broad range of flow ranges.
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media
Series Working Static Choices
HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 (¾") SYNTEQ®
0-95 l/min 6895 kPa 13790 kPa O-Ring Port Boss
69 bar 137.9 bar
HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 (1") O-Ring SYNTEQ®, Cellulose,
0-132 l/min 3448 kPa 6895 kPa Port Boss, ¾"or 1"NPT or Water Removal
34.5 bar 69 bar
HMK05 0-50 gpm 350 psi 800 psi SAE-20 (1¼") SYNTEQ®,
189 l/min 2413 kPa 5516 kPa O-Ring Port Boss, Wiremesh, or
24 bar 55 bar or 1¼"NPT Water Removal
HMK24 0-60 gpm 500 psi 1000 psi 1¼"SAE O-Ring, or SYNTEQ®,
(dual head, 0-230 l/min 3450 kPa 6895 kPa 1¼"SAE 4-Bolt Flange or Water Removal
two elements) 34.5 bar 69 bar
HMK25 0-100 gpm 350 psi 800 psi 1½"SAE 4-Bolt Flange SYNTEQ®,
(dual head, 0-378 l/min 2413 kPa 5516 kPa Optional: SAE-24 (1½") Wiremesh, or
two elements) 24 bar 55 bar O-Ring & 1½"NPT Water Removal
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
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Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
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Product Line Overview
Heavy-Duty Filters
for High Pressure Locations
Donaldson HPK Series high pressure filters help
protect the most expensive components within a
hydraulic system,typically the valves and actuators.
Designed with heavy-duty housings for working
pressures 2000 - 6000 psi.
All HPK filters contain SYNTEQ®,a Donaldson
proprietary synthetic media.
This HPK04 pressure filter
cleans the oil coming
from the bulk storage
tanks into the factory.
The oil is then used
for operating hydraulic
tools. Our SYNTEQ®
synthetic media removes
the contamination that is
common in new oil.
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media
Series Working Static Choices
HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (¾") SYNTEQ®
0-114 l/min 13790 kPa 31028 kPa O-Ring Port Boss
137.9 bar 310.3 bar
FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (¾") SYNTEQ®
0-95 l/min 42000 kPa 63000 kPa O-Ring Port Boss
420 bar 630 bar
HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (¾"& 1") SYNTEQ®
0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless
206.9 bar 413.8 bar Steel Wiremesh
HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1¼"& 1½") SYNTEQ®
0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless
413.8 bar 827.6 bar 1¼"& 1½"SAE 4-Bolt Flange Steel Wiremesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ®
0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange
206.9 bar 413.8 bar
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
5
Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
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Product Line Overview
Comprehensive Line of
Replacement Filters
In-Stock & Ready to Ship
Along with our complete line of hydraulic
filter heads and housings for low,medium,
and high pressure applications,Donaldson
offers a comprehensive line of replacement
filters.Spin-ons and cartridges are available
in your choice of media.
When replacing another filter brand, our
comprehensive and up-to-date cross-reference guide
(available on our website) can lead you through the
possibilities for performance improvement.
Our worldwide network of authorized hydraulic
distributors is ready to serve you with their solid
knowledge of Donaldson hydraulic filters and vast
experience with hydraulic circuits.Most of them stock our filters,and we have quick-ship programs so that
you can get the filter you need,when you need it.To find a distributor near you,access our website and
click on Industrial Hydraulics,then on Where to Buy.
Hydraulic Line Accessories
Pressure Gauges
More of the hydraulic components you need are now available
from the fluid power experts at Donaldson.Pressure gauges for
monitoring system pressure.Hoses and test points for sampling
oil and determining ISO cleanliness levels.Flanges to connect
components.Valves for system control.All available from
Donaldson,your one stop shop.
Test Points Ball Valves Port Flanges
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
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Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
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Product Line Overview
Reservoir Accessories
(cid:3) Suction Strainers
(cid:4) Line Mount
(cid:4) Tank Mount
(cid:3) Diffusers
(cid:4) Line Mount
(cid:4) Tank Mount
Protect your pump from damage.
(cid:3) Level Gauges
Diffusersare highly effective in reducing aeration,
(cid:3) Sight Gauges
foaming,turbulence and noise caused by return lines.
A variety of Sight & Level Gauges is available.
(cid:3) Plugs,Caps,Vents Besides standard 5" and 10" versions,Donaldson
has several screw-in styles in plastic and steel for
use in a variety of applications.
Donaldson’s range of plastic Plugs,Caps & Vents
(cid:3) Filler Breather are a rare find! They’re great for small power units
Assemblies and gearboxes.
(cid:3) Breathers
Donaldson Filler Breathers and Capscome in chrome,
zinc, epoxy-coated weatherproof finishes and
corrosion-resistant technopolymer.Lockable versions,
Introducing
dipsticks and side-mount versions are available.
NEW
T.R.A.P.™ (Thermally Reactive Advanced Protection)
T.R.A.P.™
Breather provides fast-acting protection against
Breather airborne moisture and particulate contamination.
It stops solid particulate down to 3μm at 97%
Technology!
efficiency as well as prevents moisture from entering
the reservoir.Water-holding capacity is regenerated
with every oil return phase for long service life.
It senses and removes moisture at as low as 15%
relative humidity.
T.R.A.P. =
No Moisture Ingression No Condensation
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
7
Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com
31958_001to008.qxp 1/22/2006 8:37 PM Page 8
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Filter Media
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A Closer Look at MEDIA—the Heart of the Filter
Choose Donaldson Synteq® synthetic, natural fiber cellulose, or wiremesh to obtain exactly
the cleanliness level you need.
Donaldson-developed Natural Fiber (Cellulose) Media
SYNTEQ®Synthetic Media
M
edia is,of course,the main The low resistance of Synteq® Not pictured:Wiremesh
factor influencing pressure to fluid flow makes it ideal for media. Made of stainless
drop; indeed,it causes pressure synthetic fluids,water glycols, steel for durability and long
drop.That’s why having a low- water/oil emulsions,HWCF, life,Donaldson wiremesh
friction, high-flowing media is and petroleum-based fluids. media is designed extra tough
so important.See the differences for environments where large,
in media in these close-up photos rough particulate needs to
from our scanning electron In the photo on the right,you be filtered.
microscope in which the media see magnification of our natural
mat is magnified hundreds fiber cellulose media. Donaldson also offers water
of times. removal media.This is media
Note that the natural cellulose formulated with dessicants and
Above left you see Donaldson- fibers are larger than synthetic resins to remove moisture and
developed Synteq® synthetic fibers and jagged in shape,so condensation from petroleum-
filter media with its smooth, controlling pore size is difficult based fluids.(For concentration
rounded fibers consistently and there is less open volume. of water greater than half of 1
shaped so that we can control percent [.005%] in the hydraulic
the fiber size and distribution Lower beta ratings mean there oil,we recommend using a
pattern throughout the media are smaller pores in the media; vacuum dehydrator unit.)
mat,and still allow the smoothest, smaller media pores cause more
least inhibited fluid flow. flow resistance,in turn causing
higher pressure drop.
Consistency of fiber shape Further media discussion can
allows the maximum amount While cellulose provides effective be found in our Technical
of contaminant-catching surface filtration for a wide variety of Reference Guide,“the blue
area and specific pore size control. petroleum-base fluids,in certain pages” of this catalog.
The result is media with pre- applications it results in poor
dictablefiltration efficiencies at filtration performance as
removing specified contaminants compared to synthetic filters.
(i.g.,10μm) and maximum dirt
holding capacity.
Precision Filtration Products • P.O. Box 218 Pennsburg, PA 18073
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Phone: [phone] Fax: [phone] E-mail: [email protected] web site: www.precisionfiltration.com