Holston Army Ammunition Plant Moving Beyond Static Energy Audits

19 Pages·2010·1.39 MB·English

by  Ben Rogers

Holston Army Ammunition Plant
Moving Beyond Static Energy Audits
E.O. Compliance in Energy Management
Mr. Thomas (Ben) Rogers
Energy Management Engineer
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Agenda
• Introduction
• Legislation and Regulations
– Energy Management Requirements
– Program Structure
– Program Key Aspects
• Holston Army Ammunition Plant
– Who, What, and Where
– HSAAP Energy Management Program
– Example Project
• Fully Burdened Cost of Energy Analysis
• Project Results and Recommendations
– Lessons Learned
• Questions
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Energy Legislation and Regulations
• Several important sources for requirements
– Most are complimentary or supplementary
• Energy Policy Act of 2005
– Enacted Aug. 2005
• Executive Order 13423
– Signed Jan. 2007 by President Bush
• Energy Independence and Security Act of 2007
– Enacted Dec. 2007
• Executive Order 13514
– Signed Oct. 2009 by President Obama
Details can be found at DoE’s FEMP website www.eere.energy.gov/femp
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Executive Orders for Energy Managers
• E.O. 13423 requires • E.O. 13514 expands
requirements for
– Environmental
– Sustainable building design
Mangagement System
– Fleet management
– Improved Metering
– Petroleum use reduction
– Energy Auditing
– Green procurement
– Life-cycle Cost Analysis
– Overall energy reduction
– Green procurement
• And introduces
– Fleet management
– GHG emissions tracking
– Overall energy reductions
and reporting
– …and more
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Program Structure
• Executive Orders are a great outline for an energy
management program
– Baseline your facility
(energy audits, GHG emissions)
– Identify metering needs
(improved metering)
– Prioritize users by size and category
– Evaluate projects
(life-cycle costs, etc.)
– Implement best candidates
(reductions in use, independence, security, etc)
– Document improvements
(EMS, reporting)
– Repeat
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Program Key Aspects
• Management commitment
– EM’s #1 duty is to win support
for the program
• Environmental team
engaged
– Almost every EM project has
environmental impact
• Data, Data, Data
– Accurate projections and
follow-up verification will make
or break your program
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
BAE Systems, Inc. locations
Land & Armaments and Electronics, Intelligence and Support Operating Groups
Kingsport, TN
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Ordnance Systems – Holston Army Ammunition Plant
OSI Safety, Environmental &
Quality Registrations Explosives Production
Safety – OSHAS 18001
Environmental – ISO 14001
Quality – ISO 9001
1st GOCO to Receive All 3
Holston Army Ammunition Plant - Operating Contractor
25 year Facility Use Contract commencing in 1998
R & D
Modernization
Premier JM&L LCMC GOCO Facility
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
Current Manufacturing Mix
• CXM-7 – JDAAM Bomb
• Comp C-4 – M112, MICLIC
• HMX 80S – Trident
• PAX-21 – 60mm Mortar
• PBXN-9 & CXM-7 – Hellfire
• Comp B / B-4 – APKWS
• PBXN-10 – APOBS, Mongoose
• Comp A-3 – SMAW, 40mm
• LX-14 - Javelin
• CXM-3 – Cruise Missile
• CXM-9 – SLAM-ER
• IMX-101 (OSX CAN)* – 155mm Artillery
• IMX-104 – Multiple applications
• PAX-28 – Precision Guided Mortar Munition
• PAX-34 – Egyptian 120mm Mortar (ARDEC FMS)
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1
HSAAP Energy Management Program
• High level energy survey • HSAAP examples
• Integration with EMS – 3rd party energy audit
– Developed audit list of ~20
• Prioritization of facilities
facilities from over 200
• Baseline audits
candidates
– Try to follow 80/20 rule – Integrating existing and
– Collect data in a central planned meters with central
system database and monitoring
program
• Identification of
– Evaluated life cycle costs
opportunities
of proposed projects with
• Project evaluation
FBCE analysis
– FBCE type analysis
• Project implementation
Not Export Controlled –Releasable to Foreign Persons
OSI20100521.1