Gas Apparatus solutions from ESAB - esabna.com

99 Pages·2014·5.76 MB·English

Gas Apparatus
solutions from ESAB
A full line of gas apparatus solutions for every application, industry, and environment.
Gas Apparatus
Table of Contents
Safety. Durability. Performance. Guaranteed. ................2 Steel Industry Products
Gas Apparatus Processes ..............................................3 Steel Industry Products ................................................61
OXWELD/PUROX Cross-Reference Guide ....................4 Steel Industry Products Product Guide ........................62
C-59 Scarfing/Cutting Torch ........................................63
Outfits
OXWELD C-63 .............................................................64
PUROX Elite Series Outfits Product Guide .....................6
C-66-1400 Series .........................................................64
Metal Master Select Cutting Outfit .................................7
OXWELD PM-GST1 .....................................................64
SCT-4200 Cutting Outfit .................................................8
OXWELD C-67-1400 ....................................................65
Metal Master Champion Cutting & Heating Outfit ..........9
OXWELD C-43E ...........................................................65
Flamemaster Cutting & Heating Outfit ............................9
OXWELD PM-100, PM-200 & PM-300 .........................65
Metal Master II Cutting & Welding Outfit .......................10
OXWELD C-60 .............................................................65
Metal Master III Cutting, Heating & Welding Outfit ........10
OXWELD C-100 ...........................................................65
Torches V-24 Oxygen Lance ......................................................66
Torch Product Guide ....................................................11 1400 Series Alternate Fuels ..........................................67
Combination Torches ...................................................12 1702 Series Alternate Fuels ..........................................68
OXWELD W-17/CW-23 ...............................................13 1808 Series Alternate Fuels ..........................................69
PUROX Elite Series WH-4200/CA-4200 .......................15 PM Tips Alternate Fuels ...............................................70
OXWELD C-66 .............................................................17 C-100 Tips Alternate Fuels ...........................................71
OXWELD SCT-1500 TR ...............................................18 1806 Series Alternate Fuels ..........................................71
OXWELD SCT-1500 BF/PUROX® SCT-4200 BF ..........19 AC-4 Powder Cutting Hand Torches ............................72
OXWELD C-67 Machine Cutting Torch .........................20 Powder Attachments for Standard OXWELD Torches ..72
OXWELD C-39 Machine Cutting Torch .........................21 AC-4 Powder Cutting Tips ...........................................72
C-58 Machine Cutting Torch ........................................21 Powder Dispensers ......................................................73
C-69/70 Machine Cutting Torch ...................................21 High Pressure Regulators .............................................74
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CM-79 Portable Cutting Machine .................................22 High Capacity Industrial Gas Regulators ......................74
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Pressure Drops in Hose ................................................23 Regulation Panels ........................................................75 pG
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Flash Arrestors, Check Valves & Supplies ....................25 Regulation Supply Lines...............................................76 ra
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Accessories .................................................................30 H-14 & H-16 Dry Type Protective Devices ....................77 tu
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Filters, Check/Relief/Dual Shutoff Valves .....................78
Cutting Tips
Valves ...........................................................................79
Cutting Tips Product Guide ..........................................31
1500 Group Tips ...........................................................33 PREST-O-LITE
4200 Group Tips ...........................................................40 GT-200 Cutting Outfit ...................................................80
Precision Master Welding & Cutting Outfit ....................80
Regulators
Maintenance Welding & Cutting Outfit..........................81
Regulators Product Guide ............................................44
POL Brazing Welding Outfit ..........................................81
Cylinder Regulators ......................................................45
PREST-O-LITE W-200/CW-200 ...................................82
R-770 Series - Cylinder ................................................48
PREST-O-LITE Air Gas Outfits ......................................83
R-760 Series - Cylinder ................................................49
4-in-1 Outfit with Soft Flame Tips .................................83
R-720 Series - Cylinder ................................................50
Swirljet Outfit ................................................................83
R-760-CF-320 Carbon Dioxide ....................................51
General Purpose Air-Acetylene Outfits with Soft Flame Tip ..84
R-720-CF-580 ..............................................................51
Silversmith Outfit with Soft Flame Tip ...........................84
R-720-FM-580 .............................................................51
Model 403 Torch Handle ..............................................86
R-5007-FM-580/R-5008-FM-320 ................................51
POL Standard Torch Tips .............................................86
R-502-FM-580 .............................................................51
POL Swirljet Tips - Acetylene .......................................87
R-33 Regulator Flowmeter ...........................................52
POL Swirljet Tips - Propylene .......................................87
R-50 Series Regulator/Flowmeter
X-3B & X-4B POL Kit ....................................................88
L-32/L-33 Flowmeters .................................................53
X-5B & X-6MC POL Kit .................................................89
Ordering Information ....................................................53
PZ-5A “MC” Kit ............................................................90
Options & Accessories .................................................53
Swirljet Tips & Torch Handle .........................................91
Specifications ..............................................................53
PZ Spark Lighting Tip - Acetylene ................................91
Station Drop/Line .........................................................54
Air Acetylene, Swirl Flame, Auto-Ignite Tips .................91
R-760 OXWELD Elite Series Station Regulators ...........54
Acetylene Swirljet Tips - Quick Disconnect ..................92
R-720 PUROX Elite Series Station Regulators .............54
Fuel Gas Swirljet Tips - Quick Disconnect ....................92
R-6700 OXWELD High-Capacity Station Regulators ...54
PZ-503 & Accessories ..................................................93
Replacement Gauges ..................................................56
R-411, R-22, R-36 Pressure Regulators .......................94
Replacement Gauges for Regulators ...........................56
Regulator Replacement Gauges .................................95
Replacement Windows ................................................56
PREST-O-LITE Adaptors ..............................................96
Valves ...........................................................................58
PREST-O-LITE Accessories .........................................97
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Gas Apparatus
Safety. Durability. Performance. Guaranteed.
An American Tradition
ESAB’s OXWELD®, PUROX® Elite Series, and PREST-O-LITE® gas apparatus is engineered,
assembled, and tested in Florence, SC, USA - and has been for more than 45 years.
ESAB’s Lifetime Warranty
ESAB’s gas apparatus Lifetime Warranty applies to OXWELD, PUROX Elite Series,
and PREST-O-LITE standard torches, regulators, and flowmeters. The warranty covers
manufacturer defects in materials and workmanship.
To make a warranty claim, please call 1.800.ESAB.123, or visit esabna.com/lifetimewarranty.
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ENGINEERED ASSEMBLED TESTED
Number One in Quality
The OXWELD, PUROX Elite Series, and PREST-O-LITE welding and cutting product lines have achieved
world-class quality through Total Quality Control, which includes the commitment of every member of our team.
Our employees - from the CEO to the men and women on the production line - are provided with the knowledge
and skills they need to act as guardians of quality. We’ve put systems in place to recognize and correct mistakes
before a product reaches your hands. And our quality control efforts cover every step, from product development
to production to customer service.
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Gas Apparatus Processes
In oxyfuel gas welding, heating, and cutting, an Basic equipment necessary for oxyfuel gas welding
intense flame is produced by burning a controlled and cutting includes a torch with welding heads, cutting
mixture of oxygen and a fuel gas. The gases are drawn attachment, and cutting tips; oxygen and fuel gas
from separate sources through pressure regulators and hoses; oxygen regulator; and acetylene or other fuel gas
introduced into a torch for mixing. The gases then exit regulator. Always comply with the instructions listed in the
the welding head or cutting tip, where they are ignited. operator’s manual provided with each piece of equipment.
Flame intensity depends on the flow rates of the gases,
the gas mixture ratio, the properties of the fuel gas
selected, and the type of welding head or cutting tip.
Flow rates and mixture ratios are controlled by the The Oxy-Acetylene Handbook
regulator pressure settings and by the torch valves.
For nearly five decades, the most comprehensive and widely
Welds are formed from the weld puddle created
used reference and textbook on oxy-acetylene welding,
through contact of flame, workpiece, and welding rod,
cutting, hard-facing, surfacing, and heating applications.
if used. Use of flux removes oxide and scale from the
Soft Cover Binding ..................................................781F00
welding area and helps assure a sound weld. In cutting
CD ..........................................................................782F23
operations, a concentrated flame is used to preheat and
maintain the workpiece at its ignition temperature while
a high-velocity stream of oxygen is directed at the
preheated plate. The oxygen stream rapidly oxidizes
the metal in a narrow path and blows away the slag
to form the kerf.
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Oxygen Regulator Oxygen Hose ra
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Acetylene Regulator
Oxygen Cylinder
Acetylene Hose
Acetylene Cylinder
Flash Arrestors
Cutting Tip Cutting Attachment Welding Handle
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OXWELD/PUROX Cross-Reference Guide
Outfits
Now order
Used to order OXWELD: Part Number PUROX Elite Series1 Part Number
Trade Master GT II 0558008687 Metal Master Champion 0558011398
→
Trade Master 18835 Metal Master III 0558011392
GT-450 21992 Metal Master Select 0558011393
GT-510 0558005108 Metal Master Champion 0558011398
Now order
Used to order PUROX: Part Number PUROX Elite Series1 Part Number
Metal Master GT II 0558008691 Metal Master Champion 0558011398
Trade Master 999995 → Metal Master III 0558011392
GT-350 21777 Metal Master Select 0558011393
GT-510 0558005107 Metal Master Champion 0558011398
Flamemaster 300 22497 Flamemaster 0558011650
s E Master 999994 SCT-4200 Outfit 0558012156
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Now order
Used to order OXWELD: Part Number Elite Series1: Part Number
W-17 4250 W-17 (no change) 4250
W-500 999079 *** ***
→
W-400 999045 WH-4200 0558010617
CW-23 01X36 CW-23 (no change) 01X36
CW-500 999220 *** ***
CW-400 999046 *** ***
Now order
Used to order PUROX: Part Number PUROX Elite Series1: Part Number
→
W-300 999339 WH-42002 0558010617
CW-300 999340 CA-42002 0558010614
1This column represents our closest recommended replacement, but is not necessarily an exact cross reference, backwards compatible, or takes
the same repair parts unless otherwise noted.
2Backwards compatible with previous items' consumables.
***Please call 1.800.ESAB.123 to confirm.
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OXWELD/PUROX Cross-Reference Guide
Straight Cutting Torches
Now order
Used to order OXWELD: Part Number OXWELD Elite Series1: Part Number
C-32 01X26 SCT-1500 TR 0558011385
→
C-66 27X71 C-66† 27X71
C-97 22054 C-66† 27X71
C-77 28X55 SCT-1500 BF 0558011950
†No change; now compatible with all fuel gases.
Now order
Used to order PUROX: Part Number → PUROX Elite Series1: Part Number
“E” Torch 04L06 SCT-4200 BF 0558011669
Mechanized Torches
Used to order OXWELD: Now order OXWELD1:
C-39 C-39 (no change) A
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C-58 → C-58 (no change) paG
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C-67 C-67 (no change) ats
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C-69/C-70 C-69/C-70 (no change) s
Regulators
Now order
Used to order OXWELD: OXWELD Elite Series1:
R-77 → R-770
R-76 R-760
Now order
Used to order PUROX: PUROX Elite Series1:
R-72 → R-720
R-33 R-33 (no change)
1This column represents our closest recommended replacement, but is not necessarily an exact cross reference, backwards compatible,
or takes the same repair parts unless otherwise noted.
***Please call 1.800.ESAB.123 to confirm.
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PUROX® Elite Series Outfits Product Guide
Cutting Cutting & Welding
Metal Master Select Metal Master II
„ 1 cutting tip „ 1 cutting tip
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CGA 300
CGA 510
„ Alternate fuels
CGA 510
SCT-4200 Outfit Cutting, Heating & Welding
„ 2 cutting tips Metal Master III
„ Acetylene
„ 1 cutting tip
CGA 510
„ 1 heating head
„ Alternate fuels
CGA 510 „ 2 welding heads
„ Acetylene
CGA 510
Cutting & Heating
Metal Master Champion
„ 1 cutting tip
„ 1 heating head
„ Acetylene
CGA 510
FlameMaster
„ 3 cutting tips
„ 1 heating head
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Metal Master Select Cutting Outfit
„ Acetylene (CGA 510 or 300 option)
„ Alternate fuels (CGA 510)
„ Cuts 1-1/2 in. (38 mm); with optional tips
8 in. (203 mm)
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„ Minimal components keep price low u
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„ 3 versions for fuel gas flexibility ts
„ Elite Series combo torch and regulators
„ Regulator Burnout Protection (RBO)
„ Universal swirl injector for flexibility
Ordering Information
Metal Master Select ....................................... 0558011393
Metal Master Select FG .................................. 0558011394
Metal Master Select 300 ................................ 0558011395
Contents
Component Part Number Select Select FG Select 300
CA-4200 cutting attachment 0558010614 • • •
WH-4200 welding handle 0558010617 • • •
R-720 acetylene (15-510) regulator 0558010648 •
R-720 acetylene (15-300) regulator 0558010649 •
R-720 alternate fuel (75-510) regulator 0558010650 •
R-720 oxygen (125-540) regulator 0558010651 • • •
4202, 1-1/2 in. (38 mm) cutting tip, acetylene 16K10 • •
4217, 1 in. (25.4 mm) cutting tip, alternate fuel 0558005125 •
Hose 22556 • • •
Striker 790F34 • • •
Goggles 17862 • • •
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SCT-4200 Cutting Outfit
„ Acetylene (CGA 510)
„ Alternate fuels (CGA 510)
„ Cuts up to 2 in. (51 mm); with optional
s tips 12 in. (304 mm)
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„ Elite Series straight cutting torch
„ Regulator burnout (RBO) protection
„ Universal swirl injector for flexibility
Ordering Information
SCT-4200 Outfit ............................................. 0558012156
SCT-4200 FG Outfit ........................................0558012157
Contents
Component Part Number SCT-4200 Outfit SCT-4200 FG Outfit
SCT-4200 BF lever torch, 90° 0558011669 • •
R-720 acetylene (15-510) regulator 0558010648 •
R-720 alternate fuel (75-510) regulator 0558010650 •
R-720 oxygen (125-540) regulator 0558010651 • •
4202, 1/2 in. (13 mm) cutting tip, acetylene 16K09 •
4202, 1-1/2 in. (38 mm) cutting tip, acetylene 16K10 •
4217, 1/2 in. (13 mm) cutting tip, alternate fuel 0558005124 •
4217, 2 in. (51 mm) cutting tip, alternate fuel 0558005126 •
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Metal Master Champion Cutting & Heating Outfit
„ Acetylene (CGA 510)
„ Cuts 1-1/2 in. (38 mm); with optional tips
8 in. (203 mm)
„ Heats 44,000 btu/hr using 30 cfh acetylene;
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with optional tips 294,000 btu/hr using u
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200 cfh acetylene fi
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„ Designed for cutting and heating applications
„ Elite Series combo torch and regulators
„ Regulator Burnout Protection (RBO)
„ Universal swirl injector for flexibility
Contents
CA-4200 cutting attachment .......................... 0558010614
Ordering Information WH-4200 welding handle ............................... 0558010617
R-720 acetylene (15-510) regulator ................ 0558010648
Metal Master Champion ................................. 0558011398
R-720 oxygen (125-540) regulator ................. 0558010651
#30 Rosebud Jr. heating head, acetylene ....... 0558006160
4202 1-1/2 in. (38 mm) cutting tip, acetylene ............16K10
Hose ........................................................................ 22556
Striker ................................................................... 790F34
Goggles ................................................................... 17862
Flamemaster Cutting & Heating Outfit
„ Cuts 4 in. (102 mm); with optional tips
8 in. (203 mm)
„ Heats 44,000 btu/hr. using 30 cfh acetylene;
with optional tips 294,000 btu/hr. using
200 cfh acetylene
„ Welding handle, cutting attachment and tips
„ Ideal conversion kit for those not needing
regulators or a hose
„ Comes with tips and heads for use with acetylene
„ Universal swirl injector for flexibility
Ordering Information Contents
Flamemaster ................................................. 0558011650 CA-4200 cutting attachment .......................... 0558010614
WH-4200 welding handle ............................... 0558010617
4202, 1/2 in. (13 mm) cutting tip, acetylene ..............16K09
4202, 1-1/2 in. (38 mm) cutting tip, acetylene ...........16K10
4202, 4 in. (102 mm) cutting tip, acetylene ...............16K11
#30 Rosebud Jr. heating head, acetylene .......0558006160
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