Full Scale Plant Optimization in Chemical Engineering: A Practical Guide

275 Pages·2022·24.953 MB·English

by  Živorad R. Lazić

FullScalePlantOptimizationinChemicalEngineering

Full Scale Plant Optimization in Chemical
Engineering
A Practical Guide
Živorad R. Lazic˙
Author AllbookspublishedbyWILEY-VCHarecarefully
produced.Nevertheless,authors,editors,and
Dr.ŽivoradR.Lazic˙ publisherdonotwarranttheinformation
MilutinaMilankovica74/14 containedinthesebooks,includingthisbook,
11070NoviBeograd tobefreeoferrors.Readersareadvisedtokeep
Serbia inmindthatstatements,data,illustrations,
proceduraldetailsorotheritemsmay
inadvertentlybeinaccurate.
LibraryofCongressCardNo.:appliedfor
BritishLibraryCataloguing-in-PublicationData
Acataloguerecordforthisbookisavailable
fromtheBritishLibrary.
Bibliographicinformationpublishedby
theDeutscheNationalbibliothek
TheDeutscheNationalbibliothekliststhis
publicationintheDeutsche
Nationalbibliografie;detailedbibliographic
dataareavailableontheInternetat
<http://dnb.d-nb.de>.
©2022WILEY-VCHGmbH,Boschstr.12,
69469Weinheim,Germany
Allrightsreserved(includingthoseof
translationintootherlanguages).Nopartof
thisbookmaybereproducedinanyform–by
photoprinting,microfilm,oranyother
means–nortransmittedortranslatedintoa
machinelanguagewithoutwrittenpermission
fromthepublishers.Registerednames,
trademarks,etc.usedinthisbook,evenwhen
notspecificallymarkedassuch,arenottobe
consideredunprotectedbylaw.
PrintISBN:978-3-527-35038-4
ePDFISBN:978-3-527-83729-8
ePubISBN:978-3-527-83728-1
oBookISBN:978-3-527-83727-4
CoverDesign: SCHULZGrafik-Design
Typesetting Straive,Chennai,India
Printedonacid-freepaper
v
Contents
Preface ix
Biography xii
1 TheBasicIdeas 1
1.1 Introduction 1
2 DesignofExperiments–DOE 3
2.1 The22FactorialDesigns 4
2.2 Effectsfor22FactorialDesigns 6
2.3 InteractionsBetweenFactors 6
2.4 StandardErrorfortheEffects 7
2.5 23FactorialDesign 7
2.6 Effectsforthe23FactorialDesigns 9
2.7 StandardErrorsofEffectsforTwo-andThree-LevelFactorial
Designs 10
3 NeuralNetworkModeling–DataMining 17
3.1 DataPreprocessing 18
3.2 Building,Training,andVerifyingModel 19
3.3 ModelAnalyzing 21
3.4 What-IfsOptimization 25
3.5 DOEExperimentUsingNeuralNetworksModel 26
4 EvolutionaryOperation–EVOP 29
4.1 Small-ScaleandPlant-ScaleInvestigation 29
4.2 Scale-up 29
4.3 StaticandEvolutionaryOperation 30
4.4 AnalysisofInformationBoard 34
4.5 Three-FactorScheme 35
4.6 CurrentBest-KnownConditions 36
4.7 ChangeinMeanfora22FactorialDesignwithCenterPoint 38
4.8 StandardErrorsfortheEffects 38
vi Contents
4.9 TheEffectsandTheirStandardErrorsfora22DesignwithCenter
Point 40
4.10 AnalysisofInformationBoardforThreeResponsesUsingFactorial
Effects 40
4.11 23FactorialDesignEffects,Interpretation,andInformationBoard 41
4.11.1 AnEstimateofStandardDeviation 43
4.12 Dividingthe23FactorialDesignIntoTwoBlocks 45
4.13 23DesignwithTwoCenterPointsRuninTwoBlocks 45
4.13.1 TwoStandardErrorLimitsfortheOverallChangeinMean 46
5 DifferentTechniquesofEVOP 49
5.1 BoxEVOP–BEVOP 49
5.2 CalculationProcedureforTwo-FactorEVOP 50
5.3 CalculationProcedureforThree-FactorEVOP 54
5.4 BEVOPinPlant-ScaleExperiments 93
5.5 BEVOPApplications 96
5.6 BEVOPAdvantagesandDisadvantages 99
5.7 BEVOPSimulation 100
5.7.1 22BEVOPSimulation 100
5.7.1.1 SimulationNo.1 100
5.7.1.2 SimulationNo.2:22BEVOP 117
5.7.1.3 SimulationNo.3:22BEVOP 127
5.7.2 23BEVOPSimulation 134
5.7.2.1 SimulationNo.4 134
5.8 RotatingSquareEvolutionaryOperation–ROVOP 155
5.8.1 22ROVOP 155
5.8.2 MethodofAnalysis 157
5.8.3 22ROVOPSimulation 158
5.8.3.1 SimulationNo.5 158
5.8.4 23ROVOPSimulation 185
5.8.4.1 SimulationNo.6:23ROVOP 186
5.9 RandomEvolutionaryOperation–REVOP 198
5.9.1 REVOPSimulation 200
5.9.1.1 SimulationNo.7 200
5.10 Quick-StartEVOP–QSEVOP 204
5.10.1 ThewayQSEVOPworks 204
5.10.2 HowtoRecoverFrom“Hang-ups” 207
5.11 QSEVOPSimulation 208
5.11.1 SimulationNo.8 208
5.12 SimplexEvolutionaryOperation–SEVOP 214
5.12.1 TheBasicSimplexMethod 214
5.12.2 SimplexEvolutionaryOperation–SEVOP 223
5.12.3 SEVOPSimulation 228
5.12.3.1 SimulationS-9 228
Contents vii
5.12.3.2 SimulationS-10 231
5.13 SomePracticalAdviceAboutUsingEVOP 233
6 EVOPSoftware 235
AppendixA TheApproximateMethodofEstimatingtheStandardDeviation
inEVOP 237
AppendixB 22-and23-FactorBoxEVOPCalculationswithCenterPoint 239
AppendixC ShortTableofRandomNormalDeviates 243
AppendixD HowManyCyclesAreNecessarytoDetectEffectsofReasonable
Size 245
AppendixE MultipleResponses:TheDesirabilityApproach 247
References 253
Index 257