et-500-plus installers' manual - ET Systems

26 Pages·2007·0.99 MB·English

by  Stuart Jackson

ET-500-PLUS
INSTALLERS’ MANUAL
(Remove these pages when done and issue the balance of this booklet
to the end-user)
2 0 0 7
1
X
1. WHAT’S IN THE BOX
E 3
D A list of contents you will receive with this product and
N technical specifi cations
I
2. WHAT’S NOT IN THE BOX 5
A list of optional accessories available for this product. Please
contact your E.T supplier for more information.
3. RECOMMENDED TOOLS
6
A list of tools recommended for the installation of this product
4. IMPORTANT: BEFORE INSTALLING
What you need to know before installing this product. 7
Gate mechanics
Cabling requirements
PLEASE ENSURE THAT YOU READ AND UNDERSTAND THIS SECTION BEFORE INSTALL-
ING THE PRODUCT.
This section highlights any special warnings and precautions.
5. INSTALLING THE HARDWARE
10
Base plate mounting
Anti-tamper bracket
Gearbox mounting
Mounting the rack
Mounting and adjusting the limit actuators
Adjusting motor fi nal position
6. WIRING & SCHEMATICS
17
7. PROGRAMMING & SELECTING MODE OPTIONS
20
2
X
IN THE BAG
O
· 4 x M10 J-bolts · 2 x M8 nylock nuts
· 8 x M10 machine nuts · 2 x M8 square fl at washers B
· 8 x M10 fl at washers · 2 x limit actuators
E
· 4 x M10 nylock nuts · 2 x self-tapping screws & guides
H
· 1 x adjustable base plate · 1 x bottle gearbox oil (80W/90)
T
· 1 x anti-lift bracket · 2 x manual release keys
N
I

S
MOTOR UNIT COIMPLETE
(see below for identifi cation of operator components) ’
T
A
1
H
2 3 W
5 12
11 7 4
13
10
7 15 9
14 8
6
Figure 3.1
1. CONTROL CARD 9. MANUAL RELEASE ASSEMBLY
2. CONTROL BOX WITH LID 10. GEARBOX
3. EIGHT POLE RING MAGNET 11. 12V BATTERY
4. MOTOR 12. PSU POWER SUPPLY UNIT FOR
5. REPLACEABLE MOTOR BRUSHES ET-500 ACDC (ET-500 12V COMES WITH
PLUG-IN TRANSFORMER).
6. POWER SUPPLY UNIT AC PRESENT
LED (ACDC ONLY) 13. OIL FILLER PORT
7. REMOVABLE SIDE VENT TO GAIN 14. MAGNETIC REED LIMIT SWITCHES
ACCESS TO MOUNTING HOLES 15. PINION GEAR
8. LOCK FOR MANUAL RELEASE
3
X TECHNICAL SPECIFICATIONS
O
B
TECHNICAL DATA ET-500 12V ET-500 ACDC
E
H 16V AC 1AMP via
POWER SUPPLY1 AT GATE 220-16V AC transformer 220V, +/-10%, 50Hz
T

N MAXIMUM ABSORBED CURRENT
I @ 220V AC SUPPLY 190mA 3A

S
’ MOTOR VOLTAGE 12V DC 12V DC
T
A
MAXIMUM STARTING
H THRUST < 30kgF set < 30kgF set
W
MAXIMUM RATED
RUNNING THRUST 22kgF set 22kgF set
GATE SPEED2 17m/min 17m/min
100% on PSU4 20%
battery3 backup @
DUTY CYCLE AT RATED 20%3 @ running thrust running thrust less
RUNNING THRUST less than 10kgF than 10kgF
OPERATING TEMPERATURE
RANGE -10 / +50 oC -10 / +50 oC
ANTI-CRUSHING SENSING
ELECTRONIC ELECTRONIC
11.4kg (incl. battery & 13.3kg (incl. battery
UNIT MASS plug-in transformer & PSU)
MAXIMUM GATE LENGTH
9m 9m
MAXIMUM GATE WEIGHT 500kg 500kg
AUXILIARY OUTPUT FOR ANCILLIARIES
12V DC at 200mA 12V DC at 200mA
BATTERY CHARGE VOLTAGE 13.6V DC 13.6V DC
1 - Alternate source of supply is a solar charger or on 12V model an inline on plate transformer at gate
2 - When measured with mains of 230V AC and battery fully charged and gate running load of 5kgF maximum. Lower
load = higher speed. Higher load = lower speed.
3 - 12V 7AH battery fully charged
4 4 - PSU power supply unit ET-500 ACDC model only
X
OPTIONAL EXTRAS O
B
· 1, 2, 3, 4, or 6 button transmitters
E
H
· Safety infra-red beams or other safety device
T

N
· Free-exit loop detector
I

T
· Multi-user receiver O
N
· Keypad or other trigger device for pedestrian open

S
’
· Fasteners and fi xings for attaching rack to gate leaf. T
A
Please investigate the best type for your gate leaf material. H
W
· Anti-theft bracket & lock
· Padlock for anti-lift bracket
PLEASE CONTACT YOUR E.T. PRODUCT SUPPLIER FOR MORE
INFORMATION OR TO ORDER THE ABOVE.
5
S
L
O
O
T

D
electric drill and assorted drill bits
E
D
N
E 13mm spanners/ wrenches
M
M
O 2.5mm blade fl at screwdriver
C
E
R PH02 Phillips screwdriver
hacksaw
tape measure
spirit level
shovel
sidecutters
angle-grinder
6
BEFORE ATTEMPTING TO INSTALL A SLIDE GATE OPERATOR,
G
PLEASE BE CERTAIN YOU HAVE READ AND N
I
UNDERSTOOD THE FOLLOWING: L
L
A
T
S
N
The following are points to note before installing your new slide gate operator:
I
1. Gate mechanics
E
2. Cabling requirements R
3. Model type application O
F
E
1. GATE MECHANICS B
a) Gate Leaf
Gate leaf must be sound and of suffi cient construction
to withstand an operator of this type (see technical
specifi cations).
Gate leaf should be straight and true with minimal
deviation to the facia that the rack must attach to (no

‘banana-effect’).
b) Wheels
Recommended wheel type and size for this automation is
steel or steel alloy, machined or cast wheels of at least 100mm
diameter using sealed roller bearings (see next page).
For wheel profi le, see the three types below:
wheel wheel wheel
10-16mm
track track track
90o
max 8mm
RECOMMENDED SECOND OPTION PROBLEMATIC
Figure 7.1 Figure 7.2 Figure 7.3
7
G c) Guides
The recommended vertical guide type is nylon wheel
N encasing a sealed bearing (see sample below).
I
L
L
A RECOMMENDED TYPES OF GUIDE AND WHEELS
T
S
N
sealed roller bearing
I

E
R
O
F
E
WHEEL GUIDE
B
Figure 8.1
e) Track
Note the recommended track type in fi gures on page 7.
The track must be secure, straight, level and free of all obstruc-
tions. Install physical stopper at the ends of the gate travel to
avoid the gate over-running the ends of the track as shown in
fi gure 8.2.
d) Gate Travel
Using a fi sh-scale, as shown below, pull the gate fully open
and fully closed. For optimum duty cycle, ensure that the
maximum resistance at any point does not exceed 10kgF.
mechanical
gate
stoppers
Figure 8.2
8
2. CABLING REQUIREMENTS
S
Before mounting the operator ensure your cabling and conduiting are in T
N
place to prevent any inconvenience at a later stage. Allow for spares in
E
case of faulty cable & breakages (especially important when using
M
low specifi cation cable). If installing an intercom, remember to allow for
suffi cient cable cores for all the uses on the system as per manufacturers E
R
cabling requirements.
I
U
Q
E
R

G
1 N
4 I
L
B
2
A
C
8 3 4
7
5
6
Figure 9.1
1. Intercom gate station (check with intercom supplier specifi cations)
2. Safety infra-red beam power (2-core)
3. Safety infra-red beam power & switch (4-core)
4. Courtesy lights (twin + earth 1.0mm)
5. Free exit loop (1.5 silicone insulated)
6. Primary power:
a) ET-500 12V (16V AC) - twin: min 0,5
b) ET-500 ACDC (220V AC) - twin + earth: 1,0
c) ET-500 12V internal in-line transformer (220V AC) - twin + earth: 1,0
7. From intercom internal equipment (check with intercom supplier specifi cations)
3. MODEL TYPE APPLICATION
ET-500 ACDC = high traffi c commercial model
ET-500 12V = low traffi c domestic model
9
G
N
I
T
N
Cable entry
U
O
M
m
E m
T 00
A 3
C
L oncr
P et
e
SE 500m plinth
A m
Recommended 20mm - 25mm
B clearance between baseplate
and plinth

-
300mm
E
Gate edge
R Min = 30mm
Figure 10.1 Max = 50mm
A Edge of baseplate
W Baseplate
Nylock nut
D
Flat washer
R
A
Machine nut Flat washer
H M10 J-Bolt Machine nut

G
N
I
L
L
A
T
Figure 10.2
S
N
I
HOT TIP: Cast motor and track plinth as one piece wherever possible
10