Drive–Swift Stand Alone Quantum® Quiet AC/DC

146 Pages·2003·4.16 MB·English

Computerized
Elevator
Control Corp.
Drive–Swift Stand Alone
Quantum® Quiet
AC/DC
Everyattempthasbeenmadetoensurethatthisdocumentationisasaccurateandup-to-dateaspossible.
However,ComputerizedElevatorControlCorp.assumesnoliabilityforconsequences,directlyorindirectly,
resultingfromanyerrororomission.Thematerialcontainedhereinissubjecttorevision,andComputerized
ElevatorControlCorp.makeseveryefforttoinformitsproductusersoftheserevisionsastheyoccur.
PleasereportanyproblemswiththismanualtoComputerizedElevatorControlCorp.,24EmpireBlvd.,
Moonachie,NewJersey 07074
ComputerizedElevatorControlCorp. S24EmpireBlvd. SMoonachie,NewJersey 07074
E2001,2003ComputerizedElevatorControlCorp.Allrightsreserved.
PublishedSeptember2001
ThirdEditionJanuary,2003
PrintedintheUnitedStatesofAmerica
Manual No.: CEC39144-C
P.O.Box2177,Memphis,Tennessee38101 Phone[phone] Fax[phone]
Contents
SafetyPrecautions ...................................................... 6
ArrivalofTheEquipment ................................................. 6
Receiving ........................................................ 6
Storing .......................................................... 6
ProductOverview ....................................................... 7
Specifications.......................................................... 8
ElectricalSpecifications-Non-RegenerativeDrives ........................ 10
ElectricalSpecifications-RegenerativeDrives............................ 11
SizeSpecifications,Non-RegenerativeDrives ............................ 12
SizeSpecifications-RegenerativeDrives ............................... 13
SizeSpecifications-RegenerativeDrives ............................... 14
MountingSpecifications ............................................. 15
StartUp .............................................................. 18
Pre-PowerCheckOut ............................................... 18
Wiring ........................................................... 18
IncomingPowerWiring ......................................... 18
ACMotorOutputPowerWiring ................................... 21
DCMotorOutputPowerWiring ................................... 22
SignalInputWiring ............................................ 23
OptionalInputWiring .......................................... 23
SignalOutputWiring ........................................... 23
SpeedDictationWiring ......................................... 24
DigitalVelocityEncoderWiring ................................... 24
CurrentRegulatorCardHeaderJumperConfiguration................. 25
InitialPowerCheckOut ............................................. 26
PreliminaryParameterAdjustment..................................... 26
InitialDriveSettings ................................................ 27
SystemCategorySettings ....................................... 27
SpeedLoopCategorySettings ................................... 27
ControlCategorySettings ....................................... 28
SpeedReferenceCategorySettings ............................... 28
ACMotorDriveCategorySettings................................. 28
ACMotorParameterSetUp ..................................... 29
OtherACMotorParameterSetup ................................. 29
DCMotorDriveCategorySettings ................................ 30
DCMotorCTRParameterSettings ................................ 30
E2001,2003COMPUTERIZEDELEVATORCONTROLCORP. 1
DCMotorFieldSet-up .............................................. 30
ACMotorStart-upandDirectionCheck ................................. 31
DCMotorStart-upandDirectionCheck ................................. 32
AC/DCSpeedRegulatorCalibrationTest ................................ 33
ParameterSet-UpforTemporaryOperation .............................. 33
ParameterSet-UpforHighSpeedAdjustment ........................... 34
HighSpeedOperationandAdjustment ...................................... 35
Introduction ...................................................... 35
SystemCategorySettings ....................................... 35
DigitalSpeedPattern ............................................... 35
InputSignalDescription ........................................ 35
ContractSpeedOperation....................................... 36
One-Floor-RunOperation ....................................... 36
DigitalSpeedPatternAdjustment ................................. 36
RideProfiles ................................................. 36
SpeedPatternReferenceAdjustments .................................. 38
AnalogSpeedPatternOperation ...................................... 39
InputSignalDescription ........................................ 39
AnalogSpeedPatternSignal .................................... 39
AnalogSpeedPatternAdjustment ................................ 39
ParameterEnhancementforHighSpeedOperation ................... 41
USERINTERFACE ....................................................... 43
Introduction ...................................................... 43
Menus ........................................................... 43
MenuNavigation .................................................. 43
NavigationattheMainMenuLevel .................................... 43
NavigationattheSub–CategoryLevel .................................. 44
ParameterEditMode ............................................... 44
MonitorSub–CategoryLevel ......................................... 44
MonitorDisplayMode............................................... 45
CommandSub–CategoryLevel ....................................... 45
UserInterfaceMap ...................................................... 46
Drive ............................................................ 46
SpeedLoop ...................................................... 47
SpeedReference .................................................. 48
Control .......................................................... 48
System .......................................................... 49
2 E2001,2003COMPUTERIZEDELEVATORCONTROLCORP.
Diagnostic........................................................ 49
SystemBlockDiagrams(ACMotors) ........................................ 50
SystemBlockDiagrams(DCMotors) ........................................ 52
SystemBlockDiagrams(DCMotors) ........................................ 54
DriveSystemOverview .................................................. 56
InterconnectDiagramforQuantumQuietDrive................................ 60
InterconnectDiagramforQuantumQuietDriveWithDualPackIGBT’s ............. 61
Diagnostics ........................................................... 62
DSPMotionControlCard–TechnicalInformation ............................... 67
DSPConnectorSignalDescriptions .................................... 67
DSPCardTestPoint,Indicator,SwitchandFuseDecription ................. 69
DSPMotionControlCardLayout ...................................... 70
CurrentRegulatorCard–TechnicalInformation ................................ 71
CurrentRegulatorConnectorSignalDescriptions ......................... 71
CurrentRegulatorCardTestPoint,HeaderJumper,
IndicatorandSwitchDescription ...................................... 73
AC/DCCurrentRegulatorCardLayout .................................. 76
InverterInterfaceCard–TechnicalInformation ................................. 77
InverterInterfaceCard(DualPackIGBT)Connector
SignalDescriptions ................................................ 77
InverterInterfaceCard(DualPackIGBT)TestPointDescriptions ............. 78
InverterInterfaceCard(DualPackIGBT)Layout .......................... 78
InverterInterfaceCard(SixPackIGBT)Connector
SignalDescriptions ................................................ 79
InverterInterfaceCard(SixPackIGBT)TestPointDescriptions............... 80
InverterInterfaceCard(6–PackIGBT)Layout ............................ 80
QSS/QSRInterfaceCard–TechnicalInformation .............................. 81
QSS/QSRInterfaceCardConnectorSignalDescriptions ................... 81
QSS/QSRInterfaceCardTestPointDescriptions ......................... 81
QSS/QSRInterfaceCardLayout ...................................... 82
QSS/QSRSnubberCardLayout ...................................... 82
AC/DCRegenerativeCard-TechnicalInformation.............................. 83
AC/DCRegenerativeCardConnectorSignalDescriptions ................... 83
AC/DCRegenerativeCardTestPoint,Indicator,
SwitchandFuseDecription .......................................... 84
AC/DCRegenerativeControlCardLayout ............................... 85
PS1PowerSupply ...................................................... 86
PS1PowerSupplyConnectorSignalDescriptions ........................ 86
E2001,2003COMPUTERIZEDELEVATORCONTROLCORP. 3
PS1PowerSupplyLayout ........................................... 86
UserInterfaceCard–TechnicalInformation ................................... 87
UserInterfaceCardIndicatorandSwitchDescription ...................... 87
UserInterfaceCardLayout ........................................... 87
BusVoltageIndicatorCard–TechnicalInformation ............................. 88
BusVoltageCardIndicatorDescription ................................. 88
LEMCurrentSensorCard–TechnicalInformation .............................. 89
LEMCurrentSensorCardConnectorSignalDescription .................... 89
LEMCurrentSensorCardLayout ...................................... 89
REPLACEMENTPARTS ................................................... 90
2109AP,7.5-60HP,230V,VVVF,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 91
2109AP,7.5-60HP,230V,PWMDC,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 92
2109AP1,2109AP2,2109AP3,2109AP4,230V,10HP-30HP,VVVF,
Non-Regenerative,StandAlone,DriveAssembly ......................... 94
2109AP7,2109AP8,2109AP9,2109AP10,230V,10HP-30HP,PWM-DC,
Non-Regenerative,StandAloneDriveAssembly .......................... 95
2109AP5,2109AP6,230V,40-60HP,VVVF,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 97
2109AP11,2109AP12,230V,40-60HP,PWM-DC,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 98
2109AN,7.5-60HP460V,VVVF,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 100
2109AN,7.5-60HP460V,PWM-DC,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 101
2109AN1,2109AN2,2109AN3,2109AN4,460V,7.5HP-30HP,VVVF,
Non-Regenerative,StandAlone,DriveAssembly ......................... 103
2109AN7,2109AN8,2109AN9,2109AN10,460V,7.5HP-30HP,PWM-DC,
Non-Regenerative,StandAlone,DriveAssembly ......................... 104
2109AN5,2109AN6,460V,40-60HP,VVVF,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 106
2109AN11,2109AN12460V,40-60HP,PWM-DC,Non-Regenerative,
StandAlone,DriveAssembly ......................................... 107
2109AV1,2109AV2,2109AV3,30/40/60HP,230V,VVVF,
Regenerative,StandAlone,DriveAssembly ............................. 109
2109AV30/40/60HP,230V,PWM-DC,Regenerative
StandAlone,DriveAssembly ......................................... 110
2109AV1,30HP,230V,VVVF,Regenerative,
StandAlone,DriveAssembly ......................................... 112
2109AV4,30HP,230V,PWM-DC,Regenerative,
StandAlone,DriveAssembly ......................................... 113
4 E2001,2003COMPUTERIZEDELEVATORCONTROLCORP.
2109AV2,2109AV3,40-60HP,230V,VVVF,Regenerative,
StandAloneDriveAssembly ......................................... 115
2109AV5,2109AV6,40-60HP,230V,PWM-DC,Regenerative,
StandAloneDriveAssembly ......................................... 116
2109AW,30-60HP,460V,VVVF,Regenerative,
StandAloneDriveAssembly ......................................... 118
2109AW,30-60HP460V,PWM-DC,Regenerative,
StandAloneDriveAssembly ......................................... 119
2109AW1,30HP,460V,VVVF,Regenerative,
StandAlone,DriveAssembly ......................................... 121
2109AW4,30HP,460V,PWM-DC,Regenerative,
StandAlone,DriveAssembly ......................................... 122
2109AW2,2109AW3,40-60HP,460V,VVVF,Regenerative,
StandAlone,DriveAssembly ......................................... 124
2109AW5,2109AW6,40-60HP,460V,PWM-DC,Regenerative,
StandAlone,DriveAssembly ......................................... 125
2109BA1,2109BA2,80-120HP,460V,VVVF,Regenerative
2109AX1,2109AX2,80-120HP,460V,PWM-DC,Regenerative
StandAlone,DriveAssembly ......................................... 127
2109BA1,2109BA2,80-120HP,460V,VVVF,Regenerative,
StandAlone,DriveAssembly ......................................... 130
2109BA1,2109BA2,80-120HP,460V,VVVF,Regenerative,
StandAlone,DriveAssembly(cont.) ................................... 131
2109AX1,2109AX2,80-120HP,460V,PWM-DC,Regenerative,
StandAlone,DriveAssembly ......................................... 132
2109AX1,2103AX2,80-120HP,460V,PWM-DC,Regenerative
StandAlone,DriveAssembly(cont.) ................................... 133
DriveSequencingDiagram ............................................... 134
ACAutotune ........................................................... 135
Introduction ...................................................... 135
TuningOperation .................................................. 135
Conclusion ....................................................... 136
CurrentRegulatorBoardsForAcAutotuneApplication ..................... 136
230VACNon-RegenDrivesAndAccessories.................................. 137
230VACRegenDrivesAndAccessories ..................................... 137
460VACNon-RegenDrivesAndAccessories.................................. 138
460VACRegenDrivesAndAccessories ..................................... 138
230VDCNon-RegenDrivesAndAccessories ................................. 139
230VDCRegenDrivesAndAccessories ..................................... 139
460VDCNon-RegenDrivesAndAccessories ................................. 140
460VDCRegenDrivesAndAccessories ..................................... 140
E2001,2003COMPUTERIZEDELEVATORCONTROLCORP. 5
Safety Precautions
Important!
The procedures contained in this manual are intended for the use of
qualifiedelevatorpersonnel.Intheinterestof yourpersonal safetyand
the safety of others, do NOT attempt ANY procedure that you are NOT
qualified to perform.
AllProceduresinthismanualmustbedoneinaccordancewiththeapplicablerulesofthelatesteditionoftheNationalElectrical
Code,Article620;thelatesteditionofASMEA17.1,SafetyCodeforElevatorsandanygoverninglocalcodes.
CAUTION statementsidentify conditionsthat couldresult
Caution!
indamagetotheequipmentorotherpropertyifimproper
proceduresarefollowed.
WARNINGstatementsidentifyconditionsthatcouldresult
Warning!
inpersonalinjuryifimproperproceduresarefollowed.
Arrival of The Equipment
Receiving Storing
Upon arrival of the equipment, inspect it for damage and Duringstorageinawarehouseorontheelevatorjobsite,pre-
promptlyreportallvisibledamagetothecarrier.Allshipping cautionsshouldbetakentoprotectthemachinefromdust,
damageclaimsmustbefiledwiththecarrier. dirt,moisture,andtemperatureextremes.
6 E2001,2003COMPUTERIZEDELEVATORCONTROLCORP.
Product Overview
QuantumQuietAC/DCdrivesystemsfromThyssenKruppElevatorofferawiderangeofcosteffectivepulsewidthmodulated(PWM)
drivecapabilityforelevatorapplicationsemployingthelateststateoftheartinpowerelectronicsandcontrolstechnologywithkey
featuressuchas:
S ReliableoperationsusingthelatestintelligentpowerIGBTmoduleswithinternalgatedriveandprotectioncircuitryforinverter
bridge,softstartandregenerativebrakingfunctions.
S Tune-freeDSPdigitalclosedloopspeed/fluxvectorcontrolwithmatchedandprovenThyssenKruppACmotors.
S Tune-freeclosedloopspeedcontrolwithbothclosedarmatureandmotorfieldcurrentloopsforquickandeasystart-upofDC
motorsystems.
S Unmatchedflexibilitywithdriveratingsrangingfrom10HPto60HPin230Vlineinputand10HP to120HPin460Vlineinput,
connectingdirectlytobuildingsupplieswithoutcostlytransformers.
S SimplefieldconfigurationtocontroleitherACorDCmotorsprovidinganexcellentopportunityformodernizationmarketwhere
anexistingDCmotorcanbere-useduntiltheendofitslifeandthenthesystemcanbeupgradedwithanACmotorusingthe
samedrive.
S Suppliedwithasimpleuserinterfacetool(16x2LCDand4pushbuttons)foralldriveparameteradjustmentsanddrivediagnos-
tics.
S Programmableoperationwitheither:
S Internaltime-basedS-curvewithadjustableaccel/decel/jerkrateswithmulti-speedleveloperationsviareliableopto-iso-
latedinputs
S Analogspeedreferenceinterface(-10Vto+10V).
S Compactpackaging.
E2001,2003COMPUTERIZEDELEVATORCONTROLCORP. 7
Specifications
Ratings PerformanceFeatures
Powerratingsat230VoltACInput ControlMethods
S 7.5,15,20,30,40and60HPNon-Regenerative S Digitalfluxvector,QuantumQuietAC
S 30,40and60HPRegenerative S QuantumQuietDC
Powerratingsat460VoltACInput SpeedCommandSources
S 7.5,15,20,30,40and60HPNon-Regenerative S AnalogChannel
S 30,40,60,80and120HPRegenerative S InternalS-Curve(time-based)
SpeedControl
150% of continuous current rating (general
S Range: 0toratedspeed
purposerating)for60seconds.
250% Of continuous currentrating for5 S Accuracy: ±0.02%
seconds SpeedReferenceResolution
S InternalS-Curve:1ft./min.
InputPower S Analogreference:0.05%
Voltage SpeedReferenceSignal
S 230VAC,3-phase,±10% S –10Vto+10V
S 460VAC,3-phase,±10% InternalprogrammableS-curve
S Adjustableaccel./decel.rates
Frequency
S 48-63HZ S Adjustablejerkrates(accel./decel.&leveling)
LineImpedance TorqueLimit
S 3%withoutlinereactor S Settingrange:0tomax.current
S 1%withlinereactor SelectableFunctions
S Multi-speedleveloperation(7levelsmax.)withIn-
NominalVoltageLevels
ternalS-Curve(timebased)
S 230&460VAC,3-phase,60/50HZ
FunctionsAvailable
S Configurationandtuningofthespeedregulator
OutputPower
S Specifyingtheinputlineandmotorparameters
Voltage S Monitoringvariousinternalsignals
S 0-InputVoltage S Faultannunciationandfaultlogviewing
Frequency S Programmableauto-restartonaresetablefault
S 0-60HZ
CarrierFrequency
S 10kHZ ProtectiveFeatures
Drive/MotorOverloadfault
DesignFeatures
DCBusOvervoltageandUndervoltagefaults
Internal“Soft-Start”IGBT Overspeedfault
SpeedTrackingfault
InternalDynamicBrakeIGBT
EncoderMalfunctionfault
ConnectionsforexternalDynamicBrakeResistor
FieldconfigurationforACorDCMotorControlOperation Overcurrentfault
SerialChannel IGBTfault(s)
S OpticallyIsolatedRS232/RS485port FieldLossfault(QuantumQuietDC)
MotorOpen-CircuitFault
8 E2001,2003COMPUTERIZEDELEVATORCONTROLCORP.