Diagnostics Manual, Alarms

942 Pages·2011·2.76 MB·English

Preface
 TTFiaagbbullreee sosf contents
1 
Introduction
2 
SINUMERIK NCK alarms
3 
SINUMERIK 828D, Cycle alarms
SINAMICS S120
4 
Alarms HMI alarms
5 
SINAMICS alarms
Diagnostics Manual
6 
Drive and I/O alarms
7 
PLC alarms
8 
List of actions
9 
System responses
A 
Appendix
Valid for

SINUMERIK 828D control system
Software version
CNC software 2.7
SINAMICS  S120 Booksize 2.6 SP3
04/2011
6FC5398-8BP40-1BA0
LLegal ienformagtion - aWarnilng noiticen systefmormation
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG Order number: 6FC5398-8BP40-1BA0 Copyright © Siemens AG2011.
Industry Sector Ⓟ 05.2011 Technical data subject to change
Postfach 48 48
90026 NÜRNBERG
GERMANY
Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in the following categories:
• General documentation
• User documentation
• Manufacturer/service documentation
Additional information
You can find information on the following topics at www.siemens.com/motioncontrol/docu:
• Ordering documentation/overview of documentation
• Additional links to download documents
• Using documentation online (find and search in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following address:
[email protected]
My Documentation Manager (MDM)
Under the following link you will find information to individually compile OEM-specific
machine documentation based on the Siemens content:
www.siemens.com/mdm
Training
For information about the range of training courses, refer under:
• www.siemens.com/sitrain
SITRAIN - Siemens training for products, systems and solutions in automation
technology
• www.siemens.com/sinutrain
SinuTrain - training software for SINUMERIK
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support. http://support.automation.siemens.com
Alarms
Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 3
Preface

SINUMERIK
You can find information on SINUMERIK under the following link:
www.siemens.com/sinumerik
Target group
This publication is intended for:
• Project engineers
• Commissioning engineers
• Machine operators
• Service and maintenance personnel.
Benefits
The Diagnostics Manual enables the intended target group to evaluate error and fault
indications and to respond accordingly.
With the help of the Diagnostics Manual, the target group has an overview of the various
diagnostic options and diagnostic tools.
Technical Support
You will find telephone numbers for other countries for technical support in the Internet under
http://www.siemens.com/automation/service&support
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4 Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0
Table of contents
Table of contents
Preface.........................................................................................................................................................3
1 Introduction .................................................................................................................................................7
1.1 Using the Diagnostics Manual..................................................................................................... 7
1.2 Structure of the diagnostics manual............................................................................................ 7
1.3 Alarm number ranges................................................................................................................ 11
1.4 System error alarms.................................................................................................................. 13
2 NCK alarms ...............................................................................................................................................15
3 Cycle alarms ...........................................................................................................................................369
4 HMI alarms ..............................................................................................................................................505
5 SINAMICS alarms ...................................................................................................................................511
6 Drive and I/O alarms ...............................................................................................................................887
7 PLC alarms .............................................................................................................................................899
8 List of actions ..........................................................................................................................................905
9 System responses ..................................................................................................................................927
9.1 System reactions to SINUMERIK alarms................................................................................ 927
9.2 Cancel criteria for alarms......................................................................................................... 931
9.3 System reactions for SINAMICS alarms.................................................................................. 933
A Appendix .................................................................................................................................................937
A.1 List of abbreviations................................................................................................................. 937
A.2 Documentation overview......................................................................................................... 942
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Table of contents
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1
Introduction
1.1 Using the Diagnostics Manual
The Diagnostics Manual refers to the alarms / messages from the NCK area, HMI, PLC and
SINAMICS. It should be used as a reference manual and allows operators at the machine
tool:
• To correctly assess special situations when operating the machine.
• To identify the response of the system to the special situation.
• To utilize the possibilities for continued operation following the special situation.
• To follow references to other documentation containing further details.
1.2 Structure of the diagnostics manual
NCK / HMI / drive and I/O / PLC alarms
The descriptions for the alarms can be found in the chapters:
• NCK alarms (Page 15)
• HMI alarms (Page 505)
• Drive and I/O alarms (Page 887)
• PLC alarms (Page 899)
In each chapter, the alarm descriptions are sorted according to ascending alarm number.
There are gaps in the sequence.
Structure of the NCK / HMI / drive and I/O / PLC alarm descriptions
The descriptions of the alarms have the following layout:
<Alarm No.> <Alarm text>
Explanation:
Reaction:
Help:
Continue
program:
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Introduction
1.2 Structure of the diagnostics manual
Each alarm is uniquely identified using the <Alarm number> and the <Alarm text>.
The description of the alarms is classified according to the following categories:
• Explanation
• Response
See Chapter: System reactions to SINUMERIK alarms (Page 927)
• Remedy
• Program continuation
See Chapter: Cancel criteria for alarms (Page 931)
Action list
The actions described in the NCK alarm texts ("Action %...") are explained in the following
Chapter:
List of actions (Page 905)
SINAMICS alarms
The faults and states detected by the individual components of the drive system are indicated
by alarms. These SINAMICS alarms are categorized into faults and alarms.
The differences between faults and alarms are as follows:
Fault • The appropriate fault reaction is initiated when a fault occurs.
• The following measures are required to remove the fault:
– Removing the cause of the fault
– Acknowledging the fault
Alarm • No fault reaction.
• Alarms are self-acknowledging, i.e. if the cause has been removed, the
alarms reset themselves automatically.
The descriptions for the SINAMICS alarms are provided Chapter:
System reactions for SINAMICS alarms (Page 933)
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Introduction
1.2 Structure of the diagnostics manual
Structure of SINAMICS alarm descriptions
The descriptions of the SINAMICS alarms have the following layout:
<Alarm No.> <Location data> <Alarm text>
Message value:
Drive object:
Reaction:
Acknowledgment:
Cause:
Help:
Each alarm is uniquely identified using the <Alarm number> and the <Alarm text>.
The <Location data> is optional display information. Location data can include:
• Axis name and drive number or
• Bus and slave number of the PROFIBUS DP component affected
The place holder <Location data> is kept in the alarm description for this optional information.
The description of the SINAMICS alarms is classified according to the following categories:
• Message value
The information provided under the message value tells you about the composition of the
fault/alarm value.
Example:
Message value: Component number: %1, cause: %2
This fault value or alarm value contains information about the component number and
cause. The entries %1 and %2 are place holders, which are filled appropriately in online
operation with the commissioning software.
• Drive object
For each alarm (fault/alarm) it is specified in which drive object this message can be
found. A message can belong to either one, several or all drive objects.
• Response
Specifies the default reaction in the event of a fault.
See Chapter: System reactions for SINAMICS alarms (Page 933)
• Acknowledgment
See Chapter: System reactions for SINAMICS alarms (Page 933)
• Cause
For the cause of the alarm, the fault/alarm value is essentially prepared in text form.
Alarms
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Introduction
1.2 Structure of the diagnostics manual
• Remedy
References
If you require further information on the alarms, you can find the alarms under a 5-character
parameter number in List Manual SINAMICS S120/S150.
The notation of the parameter numbers can be derived as follows:
In the SINAMICS List Manual, faults and alarms start with the letter "F" and the following five-
digit number.
Example:
The description of alarm 207016 can be found under parameter F07016.
Synchronization of time and date
NOTICE
Synchronization of time
The SINAMICS drives have no real-time clock. The time of day and date of the SINAMICS
clock are synchronized in a 10-second cycle with the SINUMERIK real-time clock.
The result is that after a change of the date and/or the clock of the SINUMERIK real-time
clock up to 10 seconds expire until this change has been synchronized with the SINAMICS
drives.
If in this up period of up to 10 seconds SINAMICS alarms occur (alarm numbers 200000 -
299999), this SINAMICS alarms still receive the outdated date / time stamp. The
SINUMERIK alarms (alarm numbers < 200000 and > 300000) triggered as a result of the
SINAMICS alarms, on the other hand, already receive the new date/ time stamp.
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