Table Of ContentO P E R A T O R ’ S M A N U A L
CORE AERATORS
CA1048
CA1060
CA1072
5WPMAN0145 (Rev. 2/16/2009)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better
and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and
become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement
manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: ______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with
an exclamation mark), to indicate the degree of hazard for items of personal safety.
2 Introduction
Frontier (Rev. 2/4/2009)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OWNER SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BOLT SIZE CHART & ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Introduction 3
5WPMAN0145 (Rev. 2/16/2009)
SPECIFICATIONS
CA1048 CA1060 CA1072
Working Width 48" (122 cm) 60" (152 cm) 72" (183 cm)
Overall Width 56" (142 cm) 67-1/2" (171 cm) 78-1/2" (199 cm)
Number of Reels 8 12 12
Number of Spoons 64 96 96
Hitch Cat. 1 Cat. 1 Cat. 1
Tractor hp Requirement 20 - 65 hp 30 - 65 hp 30 - 65 hp
(15 - 48 kW) (22 - 48 kW) (22 - 48 kW)
Maximum Additional Weight (mass) 1000 lbs. (454 kg) 1000 lbs. (454 kg) 1000 lbs. (454 kg)
Weight (mass) 450 lbs. (204 kg) 535 lbs. (243 kg) 544 lbs. (247 kg)
Tractor 3-Point Lift Requirement 500 lbs. (2.2 kN) 600 lbs. (2.7 kN) 700 lbs. (3.1 kN)
Implement Code for Tractor Ballast 22.5 26.8 27.2
Frame 3/8" (9.5 mm) Heavy-duty frame with rack to hold additional weight
Pivot Shaft 1-1/4" (31.8 mm) Shaft with reinforcement structure
Spoons 3/4" (19.0 mm) OD Case-hardened closed spoons,
4-1/2" (11 cm) penetration
Bearings Greaseable journal bearings for each spoon assembly
GENERAL INFORMATION
The purpose of this manual is to assist you in operating The illustrations and data used in this manual were cur-
and maintaining your Core Aerator. Read it carefully. It rent at the time of printing. However, due to possible
furnishes information and instructions that will help you inline production changes, your machine may vary
achieve years of dependable performance. These slightly in detail. We reserve the right to redesign and
instructions have been compiled from extensive field change the machines as may be necessary without
experience and engineering data. Some information notification.
may be general in nature, due to unknown and varying
operating conditions. However, through experience Throughout this manual, references are made to right
and these instructions, you should be able to develop and left direction. These are determined by standing
procedures suitable to your particular situation. behind the tractor facing the direction of forward travel.
4 Introduction
5WPMAN0145 (Rev. 2/16/2009)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(cid:132) Make sure all safety decals are installed.
Safety is a primary concern in the design and Replace if damaged. (See Safety Decals section for
manufacture of our products. Unfortunately, our location.)
efforts to provide safe equipment can be wiped
(cid:132) Make sure shields and guards are properly
out by an operator’s single careless act.
installed and in good condition. Replace if dam-
In addition to the design and configuration of
aged.
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern, (cid:132) A minimum 20% of tractor and equipment
judgement, and proper training of personnel weight must be on the tractor front wheels when
involved in the operation, transport, maintenance attachments are in transport position. Without this
and storage of equipment. weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
It has been said “The best safety device is an
loader, front wheel weights, ballast in tires or front
informed, careful operator.” We ask you to be that
tractor weights. Weigh the tractor and equipment.
kind of operator.
Do not estimate.
INSTALLATION OPERATION
(cid:132) Safety instructions are important! Read all
(cid:132) Keep bystanders away from equipment.
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace- (cid:132) Do not operate equipment while under the influ-
ment manuals are available from selling dealer.) ence of alcohol or drugs.
Failure to follow instructions or safety rules can
(cid:132) Operate only in daylight or good artificial light.
result in serious injury or death.
(cid:132) Keep hands, feet, hair, and clothing away from
(cid:132) If you do not understand any part of this manual
equipment while engine is running. Stay clear of all
and need assistance, see your dealer.
moving parts.
(cid:132) Know your controls and how to stop engine and
(cid:132) Always comply with all state and local lighting
attachment quickly in an emergency.
and marking requirements.
(cid:132) Operators must be instructed in and be capable
(cid:132) Never allow riders on power unit or attachment.
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to (cid:132) Power unit must be equipped with ROPS or
operate this equipment without proper instruc- ROPS cab and seat belt. Keep seat belt securely
tions. fastened. Falling off power unit can result in death
(cid:132) Never allow children or untrained persons to from being run over or crushed. Keep foldable
operate equipment. ROPS systems in “locked up” position at all times.
(cid:132) Always sit in power unit seat when operating
PREPARATION
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
(cid:132) Check that all hardware is properly installed.
and ensure all other controls are disengaged
Always tighten to torque chart specifications
before starting power unit engine.
unless instructed otherwise in this manual.
(cid:132) Always wear relatively tight and belted clothing (cid:132) Look down and to the rear and make sure area
to avoid entanglement in moving parts. Wear is clear before operating in reverse.
sturdy, rough-soled work shoes and protective
(cid:132) Use extreme care when working close to fences,
equipment for eyes, hair, hands, hearing, and head.
ditches, other obstructions, or on hillsides.
(cid:132) Make sure attachment is properly secured,
(cid:132) Do not operate on steep slopes.
adjusted, and in good operating condition.
(cid:132) Do not stop, start, or change directions sud-
(cid:132) Power unit must be equipped with ROPS or
denly on slopes.
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death (cid:132) Use extreme care and reduce ground speed on
from being run over or crushed. Keep foldable slopes and rough terrain.
ROPS systems in “locked up” position at all times. (Safety Rules continued on next page)
Safety 5
CA1048-1072 Safety Rules (Rev. 4/28/2005)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page) has been turned off. Hydraulic system leak down,
(cid:132) Watch for hidden hazards on the terrain during hydraulic system failures, mechanical failures, or
operation. movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe
(cid:132) Stop power unit and equipment immediately
injury or death.
upon striking an obstruction. Turn off engine,
(cid:129) Service work does not require going under-
remove key, inspect, and repair any damage before
neath.
resuming operation.
(cid:129) Read Operator's Manual for service instruc-
(cid:132) Before dismounting power unit or performing tions or have service performed by a qualified
any service or maintenance, follow these steps: dealer.
disengage power to equipment, lower the 3-point
(cid:132) Always wear relatively tight and belted clothing
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres- to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
sure, set parking brake, stop engine, remove key,
equipment for eyes, hair, hands, hearing, and head.
and unfasten seat belt.
(cid:132) NEVER GO UNDERNEATH EQUIPMENT. Never (cid:132) Make sure attachment is properly secured,
place any part of the body underneath equipment adjusted, and in good operating condition.
or between moveable parts even when the engine
(cid:132) Keep all persons away from operator control
has been turned off. Hydraulic system leak down,
area while performing adjustments, service, or
hydraulic system failures, mechanical failures, or
maintenance.
movement of control levers can cause equipment
to drop or rotate unexpectedly and cause severe (cid:132) Tighten all bolts, nuts and screws to torque
injury or death. chart specifications. Check that all cotter pins are
(cid:129) Service work does not require going under- installed securely to ensure equipment is in a safe
neath. condition before putting unit into service.
(cid:129) Read Operator's Manual for service instruc-
(cid:132) Make sure all safety decals are installed.
tions or have service performed by a qualified
Replace if damaged. (See Safety Decals section for
dealer.
location.)
MAINTENANCE
(cid:132) Make sure shields and guards are properly
installed and in good condition. Replace if dam-
(cid:132) Before dismounting power unit or performing
aged.
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
STORAGE
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pres-
(cid:132) Block equipment securely for storage.
sure, set parking brake, stop engine, remove key,
and unfasten seat belt. (cid:132) Keep children and bystanders away from stor-
age area.
(cid:132) NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equipment (cid:153)
or between moveable parts even when the engine
6 Safety
CA1048-1072 Safety Rules (Rev. 4/28/2005)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
3 1
4
1
CD5938A
2
5
WARNING WARNING
TO AVOID SERIOUS INJURY OR DEATH:
(cid:2) Read Operator's Manual before operating,
servicing or repairing equipment. Follow all
safety rules and instructions. (Manuals are
CRUSHING AND PINCHING HAZARD
available from your selling dealer.)
(cid:2) Be extremely careful handling various parts of (cid:2) Never allow riders.
the machine. They are heavy and hands, fingers, (cid:2) Keep bystanders away from equipment during
feet, and other body parts could be crushed or
operation.
pinched between tracto r and implement. (cid:2) Operate from tractor seat only.
(cid:2) Operate tractor controls from tractor seat only. (cid:2) Keep all shields in place and in good condition.
(cid:2) Do not stand between tractor and implement (cid:2) Lower equipment to ground, stop engine,
when tractor is in gear.
remove key and set brake before dismounting
(cid:2) Make sure parking brake is engaged before tractor.
going between tractor and implement. (cid:2) Never allow children or untrained persons to
(cid:2) Stand clear of machine while in operation or operate equipment.
when it is being raised or lowered. (cid:2) Do not transport towed or semi-mounted units
FAILURE TO FOLLOW THESE over 20 MPH.
INSTRUCTIONS COULD RESULT IN FAILURE TO FOLLOW THESE INSTRUCTIONS
SERIOUS INJURY OR DEATH. 1003751-A CAN RESULT IN INJURY OR DEATH. 1002423-B
1 – 5WP1003751 2 – 5WP1002423
(Safety Decals continued on next page)
Safety 7
5WPMAN0145 (Rev. 4/25/2008)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)
WARNING
FALLINGOFFCANRESULTINBEINGRUNOVER.
(cid:132) TractormustbeequippedwithROPS(orROPSCAB)and
seatbelt.KeepfoldableROPSsystemsin“lockedup”
positionatalltimes.
(cid:132) BuckleUp!Keepseatbeltsecurelyfastened.
(cid:132) Allownoriders.
RAISEDIMPLEMENTCANDROPANDCRUSH.
(cid:132) Nevergounderneathraisedimplementwhichcandrop
fromequipmentortractor3-pointhitchhydraulicleak
down,hydraulicsystemfailures,movementofcontrol
leversormechanicallinkagefailures.
(cid:132) Serviceworkdoesnotrequiregoingunderneath
implement. Readmanualinstructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT
CAN RESULT IN SERIOUS INJURY OR DEATH.
55121--C
3 – 5WP55121
4 – 5WP57500 5 - Serial Number Plate
WARNING
PRODUCT IDENTIFICATION NUMBER
WHEN CONNECTING AND STORING EQUIPMENT
Followallmanualinstructionsandsafetyrules.
LLEENNEEXXAA,, KKSS,, UU..SS..AA..
Properlyconnecttotractorbeforeraisingparkstandsoradding
ballastweight.
Removeballastweightbeforedisconnectingequipmentfromtractor.
Lowerandproperlysecureallfourparkstandsbefore
disconnectingequipmentfromtractor.
Parkstandsmustbefunctional,keptingoodrepair,andstoredon
unit.
Parkandstoreonhardlevelgroundawayfrompeopleandchildren.
FAILURE TO FOLLOW INSTRUCTIONS CAN
RESULT IN INJURY OR DEATH.
57500
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can
enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your dealer.
8 Safety
5WPMAN0145 (Rev. 4/25/2008)
OPERATION
The operator is responsible for the safe operation of ___ Check that equipment is properly and securely
this aerator. The operator must be properly trained. attached to tractor.
Operators should be familiar with the equipment, the
___ Check that all safety decals are installed and in
tractor, and all safety practices before starting opera-
good condition. Replace if damaged.
tion. Read the safety rules and safety decals on pages
5 to 8. ___ Do not allow riders.
Recommended tractor ground speed is from 2 to 5 mph ___ Check that all hardware is properly installed and
(3.2 to 8.0 km/h). secured.
___ Check all lubrication points and grease as
instructed in “Lubrication Information” on
(cid:0)(cid:2)(cid:3)(cid:4)(cid:5)(cid:4)(cid:6)
page11.
(cid:132) Power unit must be equipped with ROPS or ___ Make sure tractor ROPS or ROPS CAB and seat
ROPS cab and seat belt. Keep seat belt securely belt are in good condition. Keep seat belt
fastened. Falling off power unit can result in death securely fastened during operation.
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
CORE AERATOR OPERATION
(cid:132) Never allow children or untrained persons to
operate equipment. The Core Aerator is designed to reduce the soil com-
paction of an established turf area. The case-hardened
(cid:132) Keep bystanders away from equipment.
spoons attached to the reels penetrate and remove a 3/
(cid:132) NEVER GO UNDERNEATH EQUIPMENT. Never 4 x 4-1/2" plug from the soil. Up to 1000 lbs. (454 kg) of
place any part of the body underneath equipment additional weight can be added to the frame to ensure
or between moveable parts even when the engine the proper penetration by the spoons.
has been turned off. Hydraulic system leak down,
The power for operating the aerator is developed
hydraulic system failures, mechanical failures, or
through the weight of the equipment and the contact
movement of control levers can cause equipment
between the spoons and the turf. Know how to stop the
to drop or rotate unexpectedly and cause severe
tractor and aerator quickly in an emergency. Survey the
injury or death.
area to be worked and remove any obstructions that
(cid:129) Service work does not require going under-
may affect the performance of the equipment.
neath.
(cid:129) Read Operator's Manual for service instruc- TRACTOR STABILITY
tions or have service performed by a qualified
dealer.
(cid:0)(cid:2)(cid:3)(cid:4)(cid:5)(cid:4)(cid:6)
(cid:132) Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
(cid:132) A minimum 20% of tractor and equipment
moving parts.
weight must be on the tractor front wheels when
attachments are in transport position. Without this
CAUTION weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
(cid:132) Stop tractor and implement immediately upon
loader, front wheel weights, ballast in tires or front
striking an obstruction. Turn off engine, remove
tractor weights. Weigh the tractor and equipment.
key, inspect, and repair any damage before resum-
Do not estimate.
ing operation.
(cid:132) Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 5 to 8. Figure 1. Tractor Stability
Operation 9
5WPMAN0145 (Rev. 4/25/2008)
ATTACHING CORE AERATOR TO
TRACTOR
NOTE: The aerator is designed for use on Category 1,
3-point tractors. See page4 for specifications.
1. Attach the tractor’s lower lift arms to the aerator
and secure with drawbar and lynch pins (18) as
shown in Figure 2. 18
2. Attach the tractor’s top link to the upper mast of the
aerator. Secure with high-strength top link pin and
retaining pin provided with the tractor. See Figure
3.
3. Adjust top link as needed to level the aerator fore
and aft.
4. Adjust the lower lift arm anti-sway device to pre-
vent the aerator from excessive side-to-side move- Figure 2. Lift Arms Attached to Aerator (Typical)
ment.
NOTE: Quick coupler sleeves are available through the
dealer if required.
Top Link Pin
DP2
Figure 3. Top Link Attached to Aerator (Typical)
10 Operation
5WPMAN0145 (Rev. 4/25/2008)
Description:Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual
