COIL SPRING AND REAR SHOCK ABSORBER - DustBird

185 Pages·2006·3.41 MB·English

SA-171
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
COIL SPRING AND REAR SHOCK ABSORBER
SA169-02
COMPONENTS
(cid:1) 150 (1,530, 111)
(cid:1)
69 (704, 51)
Retainer
Cushion
Retainer
Retainer Insulator
Cushion
Retainer
Follow Spring
Shock Absorber 28 (290, 21)
Lateral Control Rod Coil Spring
(cid:1) Bushing
Breather
(cid:1) Hose
Stabilizer Bar Bracket
18 (185, 13)
(cid:1) 98 (1,000,72)
18 (185, 13)
N·m (kgf·cm, ft·lbf) : Specified torque
(cid:1) Non-reusable part
F05441
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2121
SA-175
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
SA16C-03
DISPOSAL
DISCARD SHOCK ABSORBER
Before discarding the shock absorber, drill a hole of 2 - 3 mm
(0.079 - 0.118 in.) in diameter at the location shown in the il-
lustration to discharge the gas inside.
NOTICE:
(cid:1) When drilling, chips may fly out, work carefully.
(cid:1) The gas is colorless, odorless and non-poisonous.
F04361
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2125
SA-174
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
SA16B-02
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber rod and check that
there is no abnormal resistance or unusual operation sounds.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When disposing the shock absorber, see DISPOSAL on
SA0627 page SA-175 .
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2124
SA-177
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
SA16E-01
INSTALLATION
Installation is in the reverse order of removal (See page SA-172 ).
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2127
SA-172
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
SA16A-02
REMOVAL
1. REMOVE REAR WHEELS
Torque: 131 N·m (1,340 kgf·cm, 97 ft·lbf)
2. SUPPORT REAR AXLE HOUSING WITH JACK
3. REMOVE SHOCK ABSORBER
(a) Remove the bolt and disconnect the shock absorber from
the axle housing.
Torque: 98 N·m (1,000 kgf·cm, 72 ft·lbf)
(b) Employ the same manner described above to the other
side.
F04391
(c) While holding the piston rod, remove the nut, 2 retainers,
cushion and shock absorber.
Torque: 69 N·m (704 kgf·cm, 51 ft·lbf)
(d) Remove the 2 retainers and cushion from the shock ab-
sorber.
F04392
4. DISCONNECT LH AND RH STABILIZER BAR BRACK-
ETS
Remove the 4 bolts and disconnect the LH and RH stabilizer bar
brackets.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
F04393
5. DISCONNECT LATERAL CONTROL ROD
Remove the nut, washer, bolt and disconnect the lateral control
rod.
Torque: 150 N·m (1,530 kgf·cm, 111 ft·lbf)
HINT:
At the time of installation, after stabilizing the suspension,
torque the nut and bolt.
6. DISCONNECT BREATHER HOSE
F04394
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2122
SA-173
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
7. REMOVE COIL SPRING
(a) Begin to lower the axle housing.
NOTICE:
Be careful not to snap the brake line and parking brake
cable.
(b) While lowering the axle housing, remove the coil spring
and insulator.
HINT:
At the time of installation, please refer to the following items.
(cid:1) Check that the coil spring end is installed correctly.
(cid:1) If the coil spring end is not in the correct position, reinstall
the coil spring.
F04396
(c) Remove the bolt and follow spring from the frame.
Torque: 28 N·m (290 kgf·cm, 21 ft·lbf)
F04395
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2123
SA-176
SUSPENSION AND AXLE - COIL SPRING AND REAR SHOCK ABSORBER
SA16D-02
REPLACEMENT
1. REMOVE BUSHING
SST Using SST and a press, remove the bushing.
SST 09710-14013 (09710-00061),
09710-28012 (09710-07031),
09950-70010 (09951-07100)
SST
F05063
2. INSTALL BUSHING
Using SST and a press, install a new bushing.
SST 09710-14013 (09710-00061),
SST
09710-28012 (09710-07031),
09950-70010 (09951-07100)
SST
F05063
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2126
SA-169
SUSPENSION AND AXLE - DIFFERENTIAL LOCKING SYSTEM
SA168-05
INSTALLATION
1. INSTALL ACTUATOR
(a) Clean contacting surfaces of any FIPG material using
FIPG Width Approx.
gasoline or alcohol.
1 - 2 mm (0.04 - 0.08 in.)
(b) Apply FIPG to the actuator.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
Z15220 HINT:
Install the actuator within 10 minutes after applying FIPG.
(c) Install the actuator to the differential and match the shaft
with the shaft fork hole.
(d) Clean the threads of the set bolt and shaft fork with the
white gasoline.
(e) Coat the threads of the set bolt with adhesive.
Adhesive:
Part No. 08833-00070, THREE BOND 1324
or equivalent
(f) Tighten the shift fork set bolt.
Torque: 20 N·m (200 kgf·cm, 15 ft·lbf)
Adhesive
F05081
(g) Tighten the 4 bolts uniformly, a little at time.
Torque: 24 N·m (240 kgf·cm, 18 ft·lbf)
F05082
2. INSTALL COVER
(a) Clean the contacting surfaces of any FIPG material using
gasoline or alcohol.
(b) Apply FIPG to the cover.
FIPG:
Part No. 08826-00090, THREE BOND 1281
or equivalent
FIPG Width Approx. HINT:
1 - 2 mm (0.04 - 0.08 in.) Install the cover within 10 minutes after applying FIPG.
Z15219
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2119
SA-170
SUSPENSION AND AXLE - DIFFERENTIAL LOCKING SYSTEM
(c) Install the cover with the 3 bolts.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
3. INSTALL REAR DIFF. LOCK POSITION SWITCH
Install the diff. lock position switch with a new gasket.
Torque: 40 N·m (410 kgf·cm, 30 ft·lbf)
4. CONNECT CONNECTORS AND TUBE
HINT:
(cid:1) The depth of the insertion of the bleeder tube into the
hose is approx. 15 mm (0.59 in.).
(cid:1) Take care that the water or the equivalent will not adhere
to the connectors and hose.
5. INSTALL NO. 2 ACTUATOR PROTECTOR
Install the No. 2 actuator protector with the 2 nuts.
Torque: 36 N·m (367 kgf·cm, 27 ft·lbf)
6. INSTALL NO. 1 ACTUATOR PROTECTOR
Install the No. 1 actuator protector with the nut and bolt.
Torque: 15 N·m (150 kgf·cm, 11 ft·lbf)
7. CANCEL REAR DIFFERENTIAL LOCK POSITION
(a) Connect the cable to the negative terminal of the battery.
(b) Turn the ignition switch to the ON position.
(c) Turn the differential lock control switch to the OFF position
and cancel the differential lock.
(d) Shift the transfer shift lever to H position.
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2120
SA-167
SUSPENSION AND AXLE - DIFFERENTIAL LOCKING SYSTEM
SA166-05
LOCATION
Rear Differential Lock Actuator
Combination Meter
Rear Diff. Lock Control ECU
Rear Differential Lock Position Switch
L Position Switch Differential Lock Control Switch
F05440
2004 LAND CRUISER (RM1071U)
Author(cid:1): Date(cid:1): 2117