cables & accessories for wind turbines

336 Pages·2016·11.67 MB·English

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CABLES & ACCESSORIES
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FOR WIND TURBINES
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Data sheets are as of date of print.
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RS/0816/2.000EN/C CABL www.helukabel.com/10001en*
* Instead of 10001 please insert the wanted part number.
HELUKABEL® GmbH . Headquarters . Dieselstraße 8-12 . 71282 Hemmingen . Germany. PH [phone] . [email protected] helukabel.com
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EDITORIAL
Cables and wires in wind turbines are as diverse as the wide range
of environmental requirements that must be considered when
designing them. For example, lightweight and flexible aluminium
cables that can be fed into the tower in one length without
costly interfaces as well as multi-wire aluminium conductors
that can be pre-installed in the individual tower sections; torsion-
resistant cables from 0.5 to 400 mm2 (20 AWG to 750 kcmil) with
different insulation materials and voltage levels that have passed
rigorous testing in our torsion test tower; heat-resistant cables
for generator connections and slip ring transmitter applications;
Ethernet cables and bus technology for data communication;
various fib e-optic cables with plug-and-play capabilities for fast
installation on site.
In addition to selecting the right construction materials, experi-
ence is a crucial factor. We have been supporting customers in the
wind power industry for over 20 years. As a leading developer in
partnership with the largest turbine and component manufactu-
rers, we are well aware of the different application scenarios and
requirements. This expertise is refl cted in our cable products
and the associated connection technology. With our newly pub-
lished catalogue, we invite you to discover our recent cable tech-
nology developments and solutions for the wind power sector.
Kind regards,
Helmut Luksch,
Chief Executive Officer, HELUKABEL® GmbH
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HELUKABEL® AT A GLANCE
FAMILY FOCUSED
· Family enterprise since 1978
GLOBAL SUCCESSFUL
· 43 locations in 26 countries · 476 million Euro turnover
· Just-in time delivery in over · 1.200 employees
160 countries
LOGISTICS PRODUCTION
· 33,000 products in stock · 6 manufacturing and
· 24 h delivery service assembly locations
· State-of-the-art logistics worldwide
facility
QUALITY-MINDED AND ECO-FRIENDLY PRODUCTS
· ISO 9001 & 14001 & 50001 Cables, wires and cable accessories
· Energy supplied by the firm's - single-source supplier for
own solar and bio-gas plant industry and infrastructure
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TABLE OF CONTENTS
INTRODUCTION .................................................................................................................................................................. 1
Chapter overview ................................................................................................................................................................. 5
Wind turbines: functional overview ...................................................................................................................................... 6
Selection table: cables & wires .............................................................................................................................................. 8
Research & development....................................................................................................................................................... 12
Production............................................................................................................................................................................ 14
Logistics............................................................................................................................................................................... 16
Our values ............................................................................................................................................................. 18
Our branded products........................................................................................................................................................... 20
Always close to you - 43 locations in 26 countries ................................................................................................................ 22
Robotec Systems .................................................................................................................................................................. 24
Kabelmat Wickeltechnik........................................................................................................................................................ 26
TORSION RESISTANT CABLES ............................................................................................................................................ 28
COPPER POWER CABLES.................................................................................................................................................... 58
ALUMINIUM POWER CABLES ............................................................................................................................................ 66
INFRASTRUCTURE CABLES ................................................................................................................................................. 82
CONTROL CABLES .............................................................................................................................................................. 108
SINGLE CONDUCTORS........................................................................................................................................................ 154
DATA CABLES ..................................................................................................................................................................... 168
CONTROL CABLES UL LISTED ........................................................................................................................................... 188
COMMUNICATION CABLES FOR WIND TURBINES ........................................................................................................... 218
CABLE ACCESSORIES AND TOOLS ..................................................................................................................................... 252
TECHNICAL INFORMATION ............................................................................................................................................... 302
Glossary of cables and wires ................................................................................................................................................. 337
Part number index ............................................................................................................................................................... 341
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CHAPTER OVERVIEW
Torsion-resistant cables
Data cables
0,6/1kV S. 28
1,8/3kV S. 51 S. 168
3/36kV S. 53
Copper power cables Control cables UL listed
0,6/1kV S. 58 S. 188
Aluminium power cables Communication cables for Wind
Turbines
0,6/1kV S. 66
1,8/3kV S. 77 S. 218
Infrastructure cables Tools & Cable Accessories
S. 82 S. 252
Control cables Technical information
S. 108 S. 302
Single conductors
S. 154
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WIND TURBINES: FUNCTIONAL OVERVIEW
NACELLE
Oil-resistant cables for high temperatures
• highly flexible control and bus cables for heavy
mechanical loads in rough environments of rotating components
• hybrid cable solutions with increased current carrying capacity
for the supply and control of the pitch drive (rotor blade adjustment),
from the slip ring through the hollow gearbox shaft to the hub
• torsion-resistant, fire detection cable
• copper and fibre optic data and communication cable
TOWER BASE
Multi-wire and finely stranded power cables
• aluminium and copper cables
• 0.6 / 1 kV to 35 kV for direct burial
• Fibre optic cable for communikation and monitoring
• conduit systems
Connection to the grid
Medium-voltage cables
• aluminium and copper cables
• all voltage levels, cross sections up to 1000 mm²
• length and laterally watertight
• Outdoor fibre optic cable for park communikation
Connection & indoor termination sleeves
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WIND TURBINES: FUNCTIONAL OVERVIEW
LOOP
Torsion-resistant cables of the
HELUKABEL WK series
• tested for more than 15,000 torsion cycles
• for climate zones from -40°C to +145°C
• oil, ozone and UV-resistant
• multipe approvals available
• cable grips
TOWER
Aluminium & copper cables
• multi-wire and finely stranded versions,
as well as specific alloys
• 0.6/1 kV – 35 kV
• VDE, CE, UL/CSA listed
fastening systems from leading manufacturers
LIFT
HELUKABEL WK Lift Cables
• supply cables for lifts
• as carriage version for mid-level feed-in,
optional as flat cables
• high bending and abrasion resistance
• CE & UL/CSA approvals
CONNECTOR
Extensive connectivity solutions
• CU/CU – AL/AL – AL/CU
• available as crimp and screw fitting version
• crimp tools: electro-hydraulic,
hand-held press tools
KEY
Cables and wires for usage in:
Nacelle
Generator
Cable loop
Tower
Tower base
Tower control
Infrastructure
Basement
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SELECTION TABLE: CABLES & WIRES
UL
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TH•• otfEoerLssrU ticeoKldinmA -foBaretrEe smL iz sWootraneKne tstsh efcararnoibem 1lse5 -s,4 0o00f° 0Cth ttoeor +sio1n4 5cy°Ccles Usage, see chAaprtp robation fie tests fFiT4e tests FTn1o (miwintalh vFoTl nt2ao) g m ei naoaclp cveorroladttiiannghge a lpoUega/0oekiU ln v-/rfoelrlstieaasretggaee lntyU IVIoi-*lr *reoesfifsisstshtaaonrtnet emtpleomyp.m ennotn-flexing t(ien m°pC. flexing (itn °wiCstablCe u-+/S-h ipePleard gemeter
• oil, ozone and UV-resistant Torsion-resistant cables 0,6/1kV
• multipe approvals available WK 103w-Torsion UL , CSA , CE x 1000 V 0,6/1kV x* x x -40 bis +90 -35 bis +90 140° 30
• cable grips
WK 103w EMV D-Torsion UL , CSA , CE x 1000 V 0,6/1kV x* x x -40 bis +90 -35 bis +90 140° 32
WK 103k-Torsion UL , CSA , CE x 1000 V 0,6/1kV x x -40 bis +80 -40 bis +80 140° 34
WK 103k EMV D-Torsion UL , CSA , CE x 1000 V 0,6/1kV x x -40 bis +80 -40 bis +80 140° 36
WK 135-Torsion UL , CSA , CE 60332-3 1000 V 0,6/1kV x x x x -40 bis +90 -40 bis +90 150° 38
WK 135 EMV D-Torsion UL , CSA , CE 60332-3 1000 V 0,6/1kV x x x x -40 bis +90 -40 bis +90 150° 40
WK 137-Torsion FT4 UL , CSA , CE x1, FT4 1000 V 0,6/1kV x x x x -40 bis +90 -40 bis +90 150° 42
WK 137 EMV D-Torsion FT4 UL , CSA , CE x1, FT4 1000 V 0,6/1kV x x x x -40 bis +90 -40 bis +90 150° 44
WK 101 H CE 0,6/1kV x x x -50 bis +100 -40 bis +90 46
WK 110-Torsion CE 0,6/1kV x x x -40 bis +90 -40 bis +90 150° 47
WK H07BN4-F WIND-T CE 450/750V x -45 bis +90 -35 bis +90 150° 48
WK Fire alarm cable-T CE x 300/500V x x x -50 bis +90 -40 bis +80 216° 49
WK DLO, WK DLO-Torsion UL, CSA x x 2000 V x -40 bis +90 -40 bis +90 -/150° 50
Torsion-resistant cables 1,8/3kV
WK 300w-Torsion CE 1,8/3 kV x x -40 bis +90 -35 bis +90 100° 51
WK 310-Torsion CE 1,8/3 kV x x x -40 bis +90 -40 bis +90 150° 52
Torsion-resistant cables 3/36kV
WK MS 610 Torsion 3,6/6kV 3,6/6 kV x x -40 bis +90 -40 bis +90 105° 53
HELUKABEL WK Lift Cables
• supply cables for lifts WK MS-Single-Torsion12/20 kV 12/20 kV x x -40 bis +90 -40 bis +90 105° 54
• as carriage version for mid-level feed-in, WK MS-Single-Torsion UL/CSA UL, CSA 3,6-20 kV x x -40 bis +90 -40 bis +90 105° 55
optional as flat cables
WK MS-Multi-Torsion 3,6-38 kV x x -40 bis +90 -40 bis +90 105° 56
• high bending and abrasion resistance
• CE & UL/CSA approvals WK MS-Multi-Torsion UL/CSA UL, CSA 3,6-38 kV x x -40 bis +90 -40 bis +90 105° 57
x1 for Multicore Types *in preparation **in accordance with UL 1277, Table 11.2 1For underground laying or foundation with protection tube only (waterproof)
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SELECTION TABLE: CABLES & WIRES
UL
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Usage, see chAaprtp robation FT1/ IEC 60332n-o1 minal voltagneo a m ci cnooalrp dveironlattiangge hpaUela/o0kgU ev/lnola-trfragegelee y oilU rVe-sriestsiastntanttemp. non-flexing (in °tCemp. flexing C(iu-n S°hCieldPage
Copper power cables 0,6/1kV
WK Thermflex 14 CE 0,6/1kV x x x -55 bis +145 -20 bis +120 60
N2XH VDE 60332-3 0,6/1kV x -30 bis +90 -5 bis +50 61
Single 600-J/-O UL, CSA x 600 V 0,6/1kV x -40 bis +90 -5 bis +90 63
Single 600-CY -J/-O UL, CSA x 600 V 0,6/1kV x -40 bis +90 -5 bis +90 x 64
Aluminium power cables 0,6/1kV
NAYY VDE x 0,6/1kV -40 bis +70 -5 bis +50 68
NAY2Y VDE x 0,6/1kV -40 bis +70 -5 bis +50 70
NA2XY VDE x 0,6/1kV -40 bis +70 -5 bis +50 71
WK (N)A2XH CE 60332-3 0,6/1kV x x -40 bis +90 72
WK ALU Tower CE 0,6/1kV x x -40 bis +90 73
WK ALU Blade CE 0,6/1kV x x -40 bis +80 74
WK POWERLINE ALU1 CE x 0,6/1kV x x -40 bis +1053 -20 bis +90 75
WK POWERLINE ALU robust1 CE x 0,6/1kV x x -40 bis +1053 -20 bis +90 76
Aluminium power cables 1,8/3kV
WK POWERLINE ALU1 x 1,8/3kV x x -40 bis +1053 -20 bis +90 77
WK POWERLINE ALU robust1 x 1,8/3kV x x -40 bis +1053 -20 bis +90 78
WK POWERLINE ALU halogenfree 1 x 1,8/3kV x x x -40 bis +1053 -20 bis +90 79
WK RHH/RHW-2 ALU1 60332-3 1,8/3kV x x -40 bis +90 80
Infrastructure cables
N2XSY - N2XS2Y VDE 6-30 kV x 84/86
NA2XSY - NA2XS2Y VDE 6-30 kV x 92/94
N2XS(F)2Y - N2XS(FL)2Y VDE 6-30 kV x 88/90
NA2XS(F)2Y - NA2XS(FL)2Y VDE 6-30 kV x 96/98
WK POWERLINE ALU MS Single 6-30kV x x -20 bis +90 x 100
MV-90 / MV-105 ALUMINIUM /
UL 5-35 kV x x 90/105 -/x 101
COPPER UL listed
Data cables
PAAR-TRONIC-CY x 350V x -30 bis +80 -5 bis +80 x 170
DATAFLAMM® x 350V x -30 bis +80 -5 bis +80 172
DATAFLAMM®-C x 350V x -40 bis +70 -5 bis +70 x 173
DATAFLAMM®-C-PAAR x 350V x -40 bis +70 -5 bis +70 x 174
Command cable UL (LiYY) UL, CSA x 300V x -20 bis +80 -10 bis +80 175
Command cable UL (LiYCY) UL, CSA x 300V x -20 bis +80 -10 bis +80 x 176
Command cable UL (LiYY-TP) UL, CSA x 300V x -20 bis +80 -10 bis +80 x 178
Command cable UL (LiYCY-TP) UL, CSA x 300V x -20 bis +80 -10 bis +80 x 180
SUPERTRONIC®-PURö 350V x x -40 bis +70 -5 bis +70 182
SUPERTRONIC®-C-PURö 350V x x x -40 bis +70 -30 bis +70 x 183
SUPERTRONIC®-330 PURö UL, CSA, CE x 300V 300V x x x -40 bis +80 -30 bis +80 184
SUPERTRONIC®-330-C-PURö UL, CSA, CE x 300V 300V x x x -40 bis +80 -30 bis +80 x 185
SUPER-PAAR-TRONIC-C-PUR® 350V x x x -40 bis +70 -30 bis +70 x 186
SUPER-PAAR-TRONIC 340-C-PUR UL, CSA x 300V 300V x x x -40 bis +80 -30 bis +80 x 187
x1 for Multicore Types *in preparation **in accordance with UL 1277, Table 11.2 1For underground laying or foundation with protection tube only (waterproof)
3maximum 3.000 h
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