CABLE ACCESSORIES 2013/2014 - HELUKABEL

548 Pages·2012·19.13 MB·English

(cid:74)
Edition 21
CABLE ACCESSORIES
Data sheets are as of date of print.
You can find the latest versions online
according to this principle:
www.helukabel.com/10001en*
* Instead of 10001 please insert the wanted part number.
helukabel.com

EDITORIAL
Whether connecting, fastening or protecting – only with a screened
connection equipment cables will fulfil its function reliable and
especially permanent. For this reason we are offering the appro-
priate accessories for our cables and wires. Now the time has come:
The new catalogue is hot off the press. The new "Cable accesso-
ries Edition 21" catalogue has not just be given a new facelift -
also the content was revised. We expanded the catalogue with
some more products: The new cable gland HELUTOP-HT-AIR-PA
prevents the formation of condensation, for instance in switching
cabinets beeing exposed to changing temperatures (see p. 185).
The HELUTOP HT-Clean, a cable gland with blank surface used in
the hygiene sector has very good cleaning properties and is also
available as EMC version (see p. 176). All accessories in our
product range comply with the latest guidelines and standards.
Furthermore, you will find a completely revised cable lug pro-
gram (from p. 379). All accessories are available from stock in
our fully automated small parts warehouse with more than
36,000 bin locations – guided by the motto „Everything from a
single source“.
Helmut Luksch,
CEO of HELUKABEL® GmbH
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HELUKABEL® AT A GLANCE
SOLID
· Family enterprise since 1978
HIDDEN CHAMPION
QUALITY-MINDED AND
· 476 million Euro turnover
ECOLOGY-MINDED
· 1200 employees
· ISO 9001 & 14001 & 50001
· Energy supplied by the firm's
own solar and bio-gas plant
GLOBAL PRODUCTION
· 48 locations in 29 countries · 6 Manufacturing and
assembly locations
worldwide
LOGISTICS PRODUCTS
· 33,000 products in stock, from the Cables, wires, and cable
cable gland to the 2.40 m cable drum accessories - a single source
· 24 h delivery service for industry and infrastructure
· State-of-the-art logistics concept
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TABLE OF CONTENTS
LEAD TEXT.......................................................................................................................................................... 1
Research & Development...................................................................................................................................... 4
Production............................................................................................................................................................ 6
Logistics Center..................................................................................................................................................... 8
Our values ............................................................................................................................................................ 10
Our branded products........................................................................................................................................... 12
Robotec Systems .................................................................................................................................................. 14
Kabelmat Wickeltechnik....................................................................................................................................... 16
Always close to you - 48 locations in 29 countries ................................................................................................. 18
Chapter overview ................................................................................................................................................. 20
CABLE GLANDS.................................................................................................................................................. 22
CABLE PROTECTION TUBE SYSTEMS................................................................................................................... 188
ENERGY DRAG CHAINS ...................................................................................................................................... 284
INSULATED, SHRINK, BRAIDED, AND TEMPERATURE PROTECTION TUBES...................................................... 300
END CAPS & CORE END SLEEVES.......................................................................................................................... 326
BUNDLING, BINDING, AND FASTENING ........................................................................................................... 342
IDENTIFICATION & MARKING............................................................................................................................ 362
PV-MALE & FEMALE CABLE COUPLERS ............................................................................................................ 376
CORE END SLEEVES AND CABLE LUGS ............................................................................................................... 378
TOOLS ................................................................................................................................................................. 424
HELUTEC® SIGNAL AND POWER CONNECTORS ................................................................................................ 486
TECHNICAL INFORMATION................................................................................................................................. 500
General notes ..................................................................................................................................................... 502
Selection tables .................................................................................................................................................... 511
Technical explanations ......................................................................................................................................... 520
Type index and key word index ............................................................................................................................ 525
Part number index ............................................................................................................................................... 529
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4444444
RESEARCH & DEVELOPMENT
We develop optimal, customized cable solutions for our customers.
Research and development are the foun- By continuously optimizing our manufac-
dation of our work and are an important turing processes and procedures, we
engine for growth. In interdisciplinary have become more efficient and econo-
teams we continuously develop our pro- mical, and yet we are still able to take the
ducts and seek to enhance them for mul- complex requirements of a wide variety
tiple applications. Moreover, we rely on of applications (such as cables for indust-
customer feedback as well as cooperation rial robots or for applications under clean-
with regional colleges and research insti- room conditions) into account.
tutes.
A crucial stage in the development pro-
The materials that will be used are an im- cess of our products is the work done in
portant starting point of our work. In this our Test Centre. For example, cables sui-
regard, we place as much emphasis on table for drag chain implementation can
searching for and utilizing new materials be tested with acceleration up to 10 G.
as we do on manufacturing our plastic Temperature ranges from -50°C to
mixtures (granulates) ourselves, in order +250°C are simulated in a special climate
Torsion test to enhance mechanical properties, such device so that drag chain cables can be
as oil resistance, temperature range or tested for series production readiness be-
chemical compatibility. Furthermore, we fore they are installed in applications like
are capable of pulling a majority of our refrigerated warehouses or steel mills.
Our test facilities:
copper ourselves, and thus ensure a uni-
· Test systems for bending and
form, high quality relative to properties
torsion requirements
and workmanship.
· Drag chain test systems with
movement distances from 1 m,
3 m, 5 m, 6 m, 18 m, and 40 m
· Fire testing systems
· Abrasion testing systems
· Torsion test tower for wind
turbines
· Aging ovens in accordance with
UL, VDE, CSA, HAR, TÜV, CCC
Drag chain test system
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PRODUCTION
We specialize in the production of high-quality cables and wires.
In our two German plants, using the latest production methods, Since 2014, in a 7,000 m² facility in the Chinese city of Taicang
each year we manufacture approximately one million conductor (approx. 50 km northwest of Shanghai) HELUKABEL® has been
kilometers (= 25 times around the world). More than 300 producing cable and wires, primarily for the Asian region. As in
qualified employees are specialized in the production of high- the German plants, the focus here is also on high-quality, flexible
quality standard and specialty cables. Through use of the latest and highly flexible cables and wires that are manufactured in
materials and collaboration with international test institutes, we accordance with Chinese and international standards. The use of
drive innovation in the areas of automation, data technology, flexible manufacturing cells enable short delivery times.
building system technology, and renewable energy.
Braiding machine Stranding machine
Our production in numbers:
· 40 000 m² production area
· 23 extruder systems
· 19 stranding machines
· 50 braiding machines
· Cables & wires from 0.05 to 1000 mm²
· Manufacturing in accordance with: VDE, EAC (GOST-R), UL, CSA, HAR, CCC,
Germanischer Lloyd, TÜV or customer specification
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