Bill Alignment Dispensers

186 Pages·2003·7.55 MB·English

BILL ALIGNMENT DISPENSERS
Contents
Bill Alignment Dispensers
Chapter 12.8
INTRODUCTION......................................................................................................12.8-1
AREAS OF CHANGE...........................................................................................12.8-1
PICK MODULES..................................................................................................12.8-2
SINGLE AND DUAL CONFIGURATION (P86)................................................12.8-2
GENERAL DESCRIPTION.......................................................................................12.8-3
OPERATIONAL ENVIRONMENT.....................................................................12.8-3
VARIANTS...........................................................................................................12.8-3
CONTAINERS......................................................................................................12.8-3
Currency Cassette..............................................................................................12.8-3
Purge Bin...........................................................................................................12.8-4
SECURITY............................................................................................................12.8-5
Standard Security..............................................................................................12.8-5
Tamper Indicating.............................................................................................12.8-5
Cash Security.....................................................................................................12.8-5
SPECIFICATIONS................................................................................................12.8-6
Currency Dimensions........................................................................................12.8-6
Test Media.........................................................................................................12.8-6
Power Requirements.........................................................................................12.8-8
Weight...............................................................................................................12.8-8
Dispenser Dimensions.......................................................................................12.8-8
EMC..................................................................................................................12.8-9
ESD...................................................................................................................12.8-9
Acoustic Noise Emission..................................................................................12.8-9
FUNCTIONAL DESCRIPTION..............................................................................12.8-10
MECHANICAL DESCRIPTION.............................................................................12.8-10
PATH OF NOTES...............................................................................................12.8-10
Forming the Stack...........................................................................................12.8-10
Present.............................................................................................................12.8-11
Purge................................................................................................................12.8-12
Sensors............................................................................................................12.8-13
PICK MODULE..................................................................................................12.8-14
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
12.8-i MAY 2003
BILL ALIGNMENT DISPENSERS
PRESENTER MODULE.....................................................................................12.8-15
Linear Variable Displacement Transducer (LVDT).......................................12.8-15
Main Timing Disk...........................................................................................12.8-16
Flicker Shaft, Anti-Static Brush, and Deflectors.............................................12.8-17
Bill Alignment Assembly................................................................................12.8-17
Note Clamp.....................................................................................................12.8-19
Presenter Transport.........................................................................................12.8-21
Presenter Timing Disk.....................................................................................12.8-23
Transport Sensors............................................................................................12.8-24
Exit Sensor......................................................................................................12.8-25
Shutter Assembly............................................................................................12.8-26
Purge Bin Location Components....................................................................12.8-26
Purge Transport...............................................................................................12.8-27
Purge Sensor....................................................................................................12.8-27
Main Motor and Vacuum Pump......................................................................12.8-27
Motor Control Circuit......................................................................................12.8-28
ELECTRICAL DESCRIPTION...............................................................................12.8-28
CURRENCY DISPENSER CONTROL BOARD...................................................12.8-29
VOLTAGE AND CURRENT.............................................................................12.8-31
COMPATIBILITY...............................................................................................12.8-31
DISPENSER SECURITY SWITCH...................................................................12.8-31
SCHEMATIC DESCRIPTION............................................................................12.8-31
INTEL386TM EX EMBEDDED MICROCONTROLLER................................12.8-31
Clock and Power Management Unit...............................................................12.8-32
Chip Select Unit..............................................................................................12.8-32
Parallel I/O Unit..............................................................................................12.8-35
Asynchronous Serial I/O Unit.........................................................................12.8-37
Interrupt Control Unit......................................................................................12.8-37
Timer/Counter Unit.........................................................................................12.8-38
Watchdog Timer Unit......................................................................................12.8-39
DMA and Bus Arbiter Unit.............................................................................12.8-40
Synchronous Serial I/O Unit...........................................................................12.8-40
Refresh Control Unit.......................................................................................12.8-41
JTAG-Compliant Test-Logic Unit..................................................................12.8-41
EXTERNAL PERIPHERALS.............................................................................12.8-42
CPLDs.............................................................................................................12.8-42
Programmable Interval Timer.........................................................................12.8-43
USB Interface..................................................................................................12.8-43
Configuration Switches...................................................................................12.8-43
Diagnostic LEDs.............................................................................................12.8-43
Memory Requirements....................................................................................12.8-43
Clock and COMCLK......................................................................................12.8-44
A/D Converter.................................................................................................12.8-44
COMMUNICATIONS INTERFACE..................................................................12.8-46
SDC Interface..................................................................................................12.8-46
RS-232 Interface.............................................................................................12.8-46
RS-232 Diagnostics Interface..........................................................................12.8-46
OPERATION OF TRANSPORT SENSOR LEDS.............................................12.8-47
OPERATION OF TSEN5 AND TSEN2 LEDS/PHOTO-SENSORS.................12.8-47
MAIN TRANSPORT TIMING DISK.................................................................12.8-47
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
MAY 2003 12.8-ii
BILL ALIGNMENT DISPENSERS
STEPPER MOTOR OPERATION......................................................................12.8-47
Stepper Motor Speed.......................................................................................12.8-48
Stepper Motor Characteristics.........................................................................12.8-48
PICK MODULE PRESENT IDENTIFICATION...............................................12.8-48
SECURITY SHUTTER OPERATION...............................................................12.8-48
SPLIT PURGE BIN.............................................................................................12.8-49
HARDWARE RESET CONTROL.....................................................................12.8-49
Watchdog Signal.............................................................................................12.8-49
Reset Control Lines.........................................................................................12.8-49
AC MOTOR.........................................................................................................12.8-50
CONNECTOR ASSIGNMENT...............................................................................12.8-50
Power Interface...............................................................................................12.8-50
SDC Interface..................................................................................................12.8-51
RS-232 Communications Interface.................................................................12.8-51
RS-232 Diagnostic Interface...........................................................................12.8-51
Transport LEDs and Sensors...........................................................................12.8-52
On-Board Shutter............................................................................................12.8-52
Pick Modules...................................................................................................12.8-53
Note Thickness Sensor / LVDT......................................................................12.8-53
Stepper Motors................................................................................................12.8-53
RDI Interface...................................................................................................12.8-54
Intelligent Cassette Interface...........................................................................12.8-54
Universal Serial Bus (USB) Interface.............................................................12.8-54
Stepper Motor Sensors....................................................................................12.8-55
JTAG Interface................................................................................................12.8-55
Split Purge Bin Interface.................................................................................12.8-55
SINGLE PICK INTERFACE BOARD....................................................................12.8-56
PERSONAS 86 CURRENCY DISPENSER.......................................................12.8-56
NEW INTERIOR DISPENSER AND P87 DISPENSER...................................12.8-56
DOUBLE PICK INTERFACE BOARD..................................................................12.8-56
TRANSPORT AND TIMING SENSORS AND LEDS...........................................12.8-57
LINEAR VARIABLE DISPLACEMENT TRANSDUCER (LVDT)................12.8-57
Bill Detection Voltage Waveforms.................................................................12.8-59
FIRMWARE DESCRIPTION..................................................................................12.8-61
PERIPHERAL CONTROL INTERFACE...........................................................12.8-62
Diagnostics Switch Pack (P86 and NID Currency Dispenser
Control Boards)...............................................................................................12.8-62
SDC Command Switch Pack...........................................................................12.8-62
SDC INTERFACES.............................................................................................12.8-63
SDC Secondary Communications Interface....................................................12.8-63
SDC NVRAM Interface..................................................................................12.8-63
HOST SYSTEM INTERFACE...........................................................................12.8-64
DEVICE CONTROL INTERFACE....................................................................12.8-64
INTELLIGENT CONTAINERS INTERFACE..................................................12.8-64
TAMPER INDICATE SERVICE........................................................................12.8-64
HARDWARE INTERFACE................................................................................12.8-65
NODE CONTROL APPLICATION (NCA) INTERFACE................................12.8-65
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
12.8-iii MAY 2003
BILL ALIGNMENT DISPENSERS
FIRMWARE COMMANDS................................................................................12.8-65
I/O Commands................................................................................................12.8-65
Diagnostic Commands....................................................................................12.8-66
Dispense Enable Switch..................................................................................12.8-67
Tamper Indicating Commands........................................................................12.8-67
POWER-UP/SYSTEM RESET INITIALIZATION...........................................12.8-67
Firmware Initialization....................................................................................12.8-67
Bill Width and Singularity Learning...............................................................12.8-67
Device Initialization........................................................................................12.8-68
VIRTUAL CASSETTE TYPES..........................................................................12.8-68
BILL SINGULARITY.........................................................................................12.8-68
LVDT (SINGULARITY DETECTION) CIRCUIT SELF CALIBRATION......12.8-69
BILL PRESENTATION ORDER.......................................................................12.8-69
CASSETTE IDENTIFICATION.........................................................................12.8-70
INTELLIGENT CASSETTE SECURITY (ICS)................................................12.8-71
LEVEL 0..............................................................................................................12.8-71
LEVEL 1..............................................................................................................12.8-71
FIRMWARE MAP..............................................................................................12.8-71
ERROR RECOVERY..........................................................................................12.8-72
Error Reporting...............................................................................................12.8-72
Error Recovery Procedures.............................................................................12.8-73
Error Thresholding..........................................................................................12.8-77
STATE OF HEALTH (SOH)...................................................................................12.8-78
UPDATING STATE OF HEALTH.....................................................................12.8-78
DEFINITION OF MODULES NVRAM.............................................................12.8-79
Terminal Management Subsystems (TMS).....................................................12.8-79
Module History Area.......................................................................................12.8-79
State Of Health Updating................................................................................12.8-79
THE DISPENSE OPERATION...............................................................................12.8-80
SERVICE AIDS.......................................................................................................12.8-85
CURRENCY EVALUATION QUALIFICATION PROCEDURE.........................12.8-85
CALIBRATING THE DISPENSER...................................................................12.8-85
ESTABLISHING SINGULARITY AND SIZE..................................................12.8-87
Calculation of Reject Rate...............................................................................12.8-91
ERROR MESSAGES..........................................................................................12.8-91
Dispenser Clear Transport Error.....................................................................12.8-91
Change Parameter Errors................................................................................12.8-92
Learn Parameter Errors...................................................................................12.8-92
ELECTRICAL AND MECHANICAL ADJUSTMENTS.......................................12.8-94
DRIVE BELT TENSION....................................................................................12.8-94
P86/P87 Drive Belt Arrangement...................................................................12.8-94
NID Front Access Drive Belt Arrangement....................................................12.8-95
REMOVING THE ELECTRONICS BOX (P86/P87).........................................12.8-95
REMOVING THE CONTROL BOARD..........................................................12.8-100
P86/P87 Dispenser........................................................................................12.8-100
New Interior Dispenser.................................................................................12.8-102
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
MAY 2003 12.8-iv
BILL ALIGNMENT DISPENSERS
REMOVING THE MAIN MOTOR (NID).......................................................12.8-103
Front Access NID..........................................................................................12.8-103
REMOVING THE LVDT..................................................................................12.8-104
P86/P87 Dispenser........................................................................................12.8-104
Front Access NID..........................................................................................12.8-105
ELECTRONIC VERIFICATION OF LVDT....................................................12.8-106
PICK MODULE TIMING.................................................................................12.8-106
LEVEL 0 DIAGNOSTIC TESTING......................................................................12.8-107
P86 AND NID CURRENCY DISPENSER CONTROL BOARDS.................12.8-107
SWITCHES AND LEDs INTERFACE.............................................................12.8-107
MODE OPTION................................................................................................12.8-107
ON-BOARD SWITCH SETTINGS..................................................................12.8-107
TEST SEQUENCES..........................................................................................12.8-108
TEST DESCRIPTIONS.....................................................................................12.8-108
TEST ROUTER.................................................................................................12.8-108
TEST 01H - MICROCONTROLLER CONFIDENCE AND EPROM
SUMCHECK.....................................................................................................12.8-109
TEST 02H - SRAM DATA...............................................................................12.8-110
TEST 03H - SRAM ADDRESS........................................................................12.8-110
TEST 04H - ALL RAM DATA.........................................................................12.8-111
LEVEL 1 DIAGNOSTIC TESTS...........................................................................12.8-112
DIAGNOSTICS TEST MENUS.......................................................................12.8-112
CLEAR..........................................................................................................12.8-112
SET NOTES..................................................................................................12.8-112
STACK..........................................................................................................12.8-112
PRESENT......................................................................................................12.8-113
DISPENSE....................................................................................................12.8-113
MAIN MOTOR.............................................................................................12.8-113
SELF TEST...................................................................................................12.8-113
EXIT SHUTTER...........................................................................................12.8-113
SENSOR/SWITCH STATUS.......................................................................12.8-113
PRESENTER BILL DRIVE.........................................................................12.8-113
LEARN BILL PARAMETERS....................................................................12.8-113
PRESENTER CLAMP..................................................................................12.8-114
PICK VALVE...............................................................................................12.8-114
SDC TURNAROUND..................................................................................12.8-114
RUN-TO-RUN..............................................................................................12.8-114
Gulp Feed Detector Switch...........................................................................12.8-114
M_STATUS AND M_DATA............................................................................12.8-115
Actual to Virtual Cassette Mapping..............................................................12.8-115
CURRENCY DISPENSER TI...........................................................................12.8-116
Diagnostics Test Menu..................................................................................12.8-116
TAMPER INDICATION..............................................................................12.8-116
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
12.8-v MAY 2003
BILL ALIGNMENT DISPENSERS
LEVEL 3 DIAGNOSTICS.....................................................................................12.8-117
S_DATA............................................................................................................12.8-117
TALLIES...........................................................................................................12.8-117
Transaction Tallies........................................................................................12.8-117
TMS Interface Support Area Tallies.............................................................12.8-118
STRAPPING...........................................................................................................12.8-119
P86/NID CURRENCY DISPENSER CONTROL BOARDS ..........................12.8-119
PREVENTIVE MAINTENANCE.........................................................................12.8-120
P86 PRESENTER..............................................................................................12.8-120
P87 PRESENTER..............................................................................................12.8-121
ELECTRONICS BOX (P86 AND P87)............................................................12.8-122
NID FRONT ACCESS PRESENTER...............................................................12.8-122
PM PROCEDURES...........................................................................................12.8-123
CURRENCY/MEDIA CONTAINERS.............................................................12.8-123
PICK MODULES..............................................................................................12.8-123
Suction Cups.................................................................................................12.8-124
PRESENTER ASSEMBLY...............................................................................12.8-125
SHUTTER ASSEMBLIES................................................................................12.8-125
LUBRICATION.....................................................................................................12.8-126
LUBRICANT TYPE..........................................................................................12.8-126
GENERAL INSTRUCTIONS...........................................................................12.8-126
Presenter Assembly.......................................................................................12.8-127
Pick Module..................................................................................................12.8-127
INTERNAL CABLES............................................................................................12.8-128
DISPENSER MAIN MOTOR (P86 AND P87)................................................12.8-128
DISPENSER MAIN MOTOR (NID)................................................................12.8-128
P86 AND P87 DISPENSERS INTERCONNECTION DIAGRAM.................12.8-129
P86 AND P87 PRESENTERS CABLING (SHEET 1 OF 3)............................12.8-130
P86 AND P87 PRESENTERS CABLING (SHEET 2 OF 3)............................12.8-131
P86 AND P87 PRESENTERS CABLING (SHEET 3 OF 3)............................12.8-132
NEW INTERIOR DISPENSER INTERCONNECTION DIAGRAM..............12.8-133
NID FRONT ACCESS PRESENTER CABLING (SHEET 1 OF 4)................12.8-134
NID FRONT ACCESS PRESENTER CABLING (SHEET 2 OF 4)................12.8-135
NID FRONT ACCESS PRESENTER CABLING (SHEET 3 OF 4)................12.8-136
NID FRONT ACCESS PRESENTER CABLING (SHEET 4 OF 4)................12.8-137
ASSEMBLY AND SCHEMATIC DIAGRAMS...................................................12.8-138
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
MAY 2003 12.8-vi
BILL ALIGNMENT DISPENSERS
Contents
Chapter 12.8
Bill Alignment Dispensers
INTRODUCTION
This chapter describes NCR currency dispensers that form the stack of bills
using the bill alignment mechanism in place of the stacker wheel of the 56XX
Dispenser. These dispensers are:
(cid:1)
The Personas 86 Currency Dispenser introduced in the NCR Personas 86
ATM
(cid:1)
The Front Access New Interior Dispenser (NID) introduced in the NCR
Personas 77 ATM
(cid:1)
The Personas 87 Currency Dispenser (short-nosed version of the P86
using the NID Control Board).
NOTE: 1. The stacker wheel type of currency dispenser used in some early
P86 ATMs is described in Appendix A of Chapter 12.6.
NOTE: 2. Differences between dispenser types are pointed out in the text.
AREAS OF CHANGE
The major areas of change between the Bill Alignment type dispensers and
other dispensers in the NCR range are:
(cid:1)
Mechanical changes:
(cid:1)
Reduced height presenter module 100 mm (4 in.) less in height than
the presenter in the 56XX dispenser
(cid:1)
New bill alignment mechanism replaces the stacker wheel
(cid:1)
Main motor and control board fastened to detachable assembly (P86
dispenser only)
(cid:1)
Aria pick modules introduced on P86 dispenser.
(cid:1)
Electrical:
(cid:1)
The bill alignment dispenser is made in 115 V and 230 V main motor
variants with the NID additionally built in a 100 V version for Japan
(cid:1)
New dispenser control printed circuit board (P86 and later NID type)
(cid:1)
New Linear Variable Displacement Transducer (LVDT) with on-pcb
coils
(cid:1)
LEDs and sensors are permanently attached to the harness
(cid:1)
No pre-LVDT sensor
(cid:1)
No gulp feed detection or low temperature detection.
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
12.8-1 MAY 2003
BILL ALIGNMENT DISPENSERS
(cid:1)
Software:
(cid:1)
Changes to control new electronics.
PICK MODULES
The Bill Alignment Dispenser can use the Aria or the 56XX single and double
pick modules. Aria pick modules are described in Chapter 12.9. Refer to
Chapter 12.6 for the description of the 56XX type.
NOTE: 1. Where there is a mixture of Aria and 56XX type pick modules,
then the Aria type must always be put to the lower positions.
NOTE: 2. The Aria single and double pick modules were designed originally
for the Personas 86 Currency Dispenser but are interchangeable with the
56XX Enhanced Currency dispenser pick modules. They can not, however,
be used with the H-8010-56XX-XX-08 and H-8010-56XX-XX-08 (IE)
presenters. The Personas 86, 87, and NID presenters can not be used with
earlier versions of the currency dispenser.
SINGLE AND DUAL CONFIGURATION (P86)
The Personas 86 is available in either single cash dispenser configuration or, if
running on an NT platform, dual cash dispenser configuration. A single,
4-high dispenser can be configured to recognize up to seven different
denominations of currency, one from each possible cassette type. It is limited
to dispensing four denominations because of the maximum number of
cassettes it can hold. In the dual dispenser, the second dispenser may be
configured with a further seven denominations against the seven cassette
types giving a total of 14 denominations but again limited to dispensing eight
at any one time because of the physical maximum number of cassettes (2 x 4-
high).
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
MAY 2003 12.8-2
BILL ALIGNMENT DISPENSERS
GENERAL DESCRIPTION
Bill alignment dispensers present a bunch of up to 40 bills in up to four
denominations of currency to the cardholder. A detect and purge system
controls the movement of currency along the transport. Misfed or damaged
currency is bunched and driven into a purge bin. The option is available, via
application commands, to retract currency presented to the cardholder but not
taken, to the purge bin.
OPERATIONAL ENVIRONMENT
The dispenser operates as an intelligent module under the control of its own
onboard microprocessor. It communicates with the ATM central processing
unit over the SDC serial bus. Dispenser device control firmware, resident in
the dispenser memory, interfaces to the ATM transaction control and
diagnostic programs.
VARIANTS
The variants of the currency dispenser are designated as follows:
(cid:1)
115 V or 230 V Electronics Box (P86 and P87)
(cid:1)
100 V, 115 V, 230 V versions (NID)
(cid:1)
2, 3, and 4 Standard Width Cassettes*
(cid:1)
2, 3, and 4 Standard Width, Tamper Indicating Cassettes*
(cid:1)
2, 3, and 4 Position, No Cassettes*
(cid:1)
Open Purge Bin
(cid:1)
Latchfast Purge Bin.
NOTE: * The P86 dispenser and the NID are only available in 2, 3 and 4
high variants.
CONTAINERS
Currency Cassette
7654321
123 GFEDCBA
4
5
67 A
B
C
D
E
F
G
Currency in the dispenser is contained within currency cassettes, and these
are used to transport currency to and from the ATM. The cassettes are
provided in the following optional levels of security:
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
12.8-3 MAY 2003
BILL ALIGNMENT DISPENSERS
(cid:1)
Standard currency cassette (now obsolete):
(cid:1)
Latchfast
(cid:1)
Tamper indicating (mechanical).
(cid:1)
Wide currency cassettes (replaces obsolete standard width cassette):
(cid:1)
Standard Security variant
(cid:1)
Tamper indicating variant
(cid:1)
Cash Security variants:
Intelligent Cash Security (ICS) variant
ATM Cash Security variant.
The dispenser is capable of using all the currency cassettes developed for
5070/80/81/84/85/88 ATMs.
NOTE: A full description of the currency cassette is given in Chapter 12.2.
Purge Bin
Rejected currency is diverted to the purge bin in the dispenser. The purge bin
is provided in the following optional levels of security:
(cid:1)
Latchfast plastic bin (shown in the illustration above)
(cid:1)
Open.
NCR — CONFIDENTIAL AND PROPRIETARY
Use pursuant to Company Instructions
MAY 2003 12.8-4