auto electrical solutions

144 Pages·2008·6.88 MB·English

AUTO ELECTRICAL SOLUTIONS
KEEPING YOU ON THE MOVE
GUARANTEE
All goods manufactured by the company are warranted for a period of 12 months
from date of supply against defects arising from faulty material or workmanship.
The warranty is limited to the replacement, free of charge, of parts found to be defective,
in accordance with the company’s standard trading terms and conditions.
In no circumstances does the company accept any liability for consequential damage
or loss occasioned by the use of the products, or any other howsoever arising.
The photographs or illustrations in this catalogue are intended to be representative
of the parts offered. changes in design for technical or material reasons may alter
the appearance of the parts supplied.
WHILST EVERY CARE HAS BEEN TAKEN IN THE COMPILATION
OF THIS CATALOGUE, CONTROL INSTRUMENTS AUTOMOTIVE (PTY) LTD,
CANNOT BE HELD LIABLE FOR ANY
INACCURACIES, ERRORS OR OMISSIONS.
MANUFACTURERS NAMES AND NUMBERS
ARE USED FOR REFERENCE PURPOSES ONLY.
This catalogue was compiled by Ronny Barker and Ged Eastham
ALTERNATORS 1-17
ARMATURES 18-22
BEARINGS,OIL SEALS 22
BRUSHES 23-29
BRUSH HOLDERS 30-34
BUSHES 35-36
DIODES & RECTIFIERS 37-43
DRIVES 44-57
END BRACKETS 58-61
FANS 61
FIELD COILS 62-65
HARDWARE, ALT/STARTER 66-69
OVERRUNNING PULLEYS 71
PULLEYS 70-71
REDUCTION & REPAIR KITS 72-73
ROTORS 74-75
SLIP RINGS 74
SOLENOIDS 76-83
SOLENOID REPAIR PARTS 83-85
STARTERS 86-107
STATORS 108
VOLTAGE REGULATORS 109-120
X REFERENCE GUIDE 121-140
Technical specifications and some illustrations kindly supplied by ELECTROLOG
www.autocosmos.co.za
Manufacturers names and numbers are used for reference purposes only
UNIPOINT IS THE PREFFERED SUPPLIER WHERE STATED, OTHERWISE AN ALTERNATIVE QUALITY BRAND WILL BE SOURCED.
1
Alternators Alternators
AUTOEXCEL (Motorola) A00-010(2L-10-R) A00-022(2L-23-I)
ADE 407/9 Eng Bosch 5 cyl . Ford RH Cortina,Sierra etc.
A00-001(2M-01-I) Universal
Dual Pulley 12v 60 amp 12v 60 amp
12v 60 amp with 6205-2RS
Bearing
A14-233 Front Bracket
80mm mntg foot
5-MSA-125 Reg A14-234 Front Bracket
5-MSA-125 Reg
A14-044 Front Bracket
viewed from
27.2mm mntg foot
5-MSA-125 Reg pulley end A00-011(2L-11-R)
ADE Bosch 407T Eng. 12v 60 amp A00-024(2L-24-I) replaces A00-039
A00-002(2M-02-I) John Deere,Opel Kadett 12v 60 amp
12v 60 amp Mercedes
230/4,240D, 280SE, 350SE
A14-233 Front Bracket
80mm mntg foot
5-MSA-125 Reg
A14-112 Front Bracket
58.0 mm mntg foot
5-MSA-125 Reg A14-230 F. Bracket
A00-017(2K-17-I)
55.0 mm mntg foot
Audi 80,VW Golf 1500,Passat
5-MSA-125 Reg
A00-004
12v 60 amp (suits 66021183)
Toyota 18R,2Y,3Y,4Y Eng.,
A00-025(2L-25-I)
Serp. Pulley12v 60 amp Bosch
Merc Benz 220,230,250 12v 60 amp
rep (suits 66021172)
A14-184 Front Bracket 56.0 mm mntg foot
A14-214 Front Bracket 54.2 mm mntg foot 5-MSA-125 Reg
5-MSA-125 Reg 5-MSA-125 Reg
A00-021(2K-21-I) A00-043(2L-43-I)
A00-007(2K-07-R) DELCO Rep 50mm mntg foot 12v 60 amp Isuzu No vac pump
Chev 4/6 cyl with lucas plug 12v 60 amp
12v 60 amp
A14-122 F. Bracket KBP507vac. pump
A14-122 F,Bracket
51.2mm mntg foot
51.2 mntg foot A14-262 Front Bracket
5-MSA-125 Reg
5-MSA-125 Reg 5-MSA-137 Reg
2
Alternators Alternators
AUTOEXCEL (Motorola) A00-101(3F-01-R) A00-107(3F-07-R)
24v 55 amp CAV replacement 24v 55 amp Unimog/Buffel
A00-044(2L-44-I) (suits 1267420) 5-MSA-139 Reg
12v 60 amp Mag Deutz, VW Kombi
2.0L,2.1L with aircon suits: Bosch
0 120 489 819 (suits 66021123)
A14-112 Front Bracket
A14-044 Front Bracket
27.2 mm mnt foot 58.0 mm mntg foot
A14-184 Front Bracket 5-MSA-153 Reg 5-MSA-139 Reg
54.2 mm mntg foot
5-MSA-125 Reg
A00-105(3K-05-I) A00-108(3F-08-R)
24v 55 amp Samil Mk II 24v 55 amp Samil 20
A00-045(2L-43-IVP)
17mm shaft
12v 60 amp Isuzu KB Dsl. with
Vac Pump
KBP507
vac. pump
A14-232 F. Bracket
A14-232 Front Bracket
80 mm mnt foot 80 mm mnt foot
5-MSA-139 Reg 5-MSA-139 Reg
A00-109(3F-09-R)
A00-106DP
24v 55 amp Samil 50/100
24v 55 amp Man/Merc ADE
A14-262 Front Bracket Double Pulley
17mm shaft Double Pulley
5-MSA-137 Reg
(suits 66021134)
A00-055(HA55N-12DT)
12v 60 ampUniversal Heavy Duty
5-MSA-125 Reg
A14-232 F. Bracket
A14-233 Front Bracket
80 mm mnt foot 80 mm mnt foot
7-A261 Fan 5-MSA-139 Reg
A07-107 Pulley
5-MSA-151 Reg A00-117(3F-17-I)
24v 55 amp Man/Merc
A00-106SP
A00-061(12E-60-LU) Integral Reg
24v 55 amp Man/Merc ADE
12v 60amp Universal with Lucas
17mm shaft Single Pulley
plug
(suits 66021144)
A14-233 F.Bracket
7-A261 Fan 80 mm mntg foot
A07-108 Pulley 5-MSA-139 Reg
5-MSA-151 Reg
A14-256 Front Bracket A14-233 Front Bracket
5-MSA-125 Reg 80 mm mnt foot
3
Alternators Alternators
AUTOEXCEL (Motorola) 8SC-3009Z suits: 8SC, SC175
with earth return and built in reg
A00-118(3F-18-I) 175 amp 24v 5-229 reg
24v 55 amp Mag Deutz Dsl. Used for marine & bus applications
A14-184 F.Bracket
54.2mm mntg foot ADE (Bosch) 407T Eng. A00-011
5-MSA-139 Reg
ADE (Bosch) 409 Eng. 5cyl Dual pulley A00-010
AUDI 80,VW Golf 1500,Passat A00-017
A00-135(HA35-24DT)
CAV Replacement 24v A00-101
24v 55 amp Universal Heavy Duty
CHEVROLET 4 & 6 cyl. '76 on A00-007
with heavy duty bearing DELCO-REMY 50mm M. Foot A00-021
FORD Escort with Aircon. LHF Disc
FORD Left Hand, Cortina,Sierra Disc
FORD Right Hand, Cortina,Sierra A00-022
ISUZU KB Dsl. with pump A00-045*
ISUZU KB Dsl. without pump A00-043*
JOHN DEERE 55mm M. Foot A00-024
JOHN DEERE 24v Standard Pul Disc
MAGIRUS DEUTZ Dsl. A00-118
MAGIRUS DEUTZ Ind. Engines use A00-044
MAGIRUS TRUCK 56mm M. Foot Disc
MAN/MERCEDES 17mm shaft A00-106DP or SP
A14-044 Front Bracket MAN/MERCEDES Integral V.Reg. A00-117
27.2mm mntg foot MERCEDES BENZ Double Pulley Disc
5-MSA-153 Reg MERCEDES BENZ Single Pulley Disc
MERCEDES BENZ 230/4,240D,280SE,350SE A00-002
A00-150(24E-50-UN) NISSAN Laurel, Skyline 1.8, 2.0L Disc
24v 55 amp Universal OPEL Kadett use A00-024
(suits 66021174) OPEL Kadett offset Disc
PEUGEOT 504 Disc
SAMIL 20 A00-108
SAMIL 50/100 A00-109
SAMIL MK. 11 17mm shaft A00-105
TOYOTA Cressida Disc
TOYOTA 18R, 2Y,3Y,4Y Engines A00-004
UNIMOG/BUFFEL A00-107
UNIVERSAL 12v 60amp. Disc
UNIVERSAL 12v 60amp. with Lucas Plug A00-061
UNIVERSAL 12v 60amp. Heavy Duty A00-055
UNIVERSAL 12v 60amp. H/ Duty Bearing A00-001
UNIVERSAL 24v Heavy Duty A00-135
UNIVERSAL 24v 55amp. A00-150
A14-256 Front Bracket
UNIVERSAL 24v 60amp. A00-160
5-MSA-139 Reg
UNIVERSAL 24v Double Pulley Disc
UNIVERSAL 24v with pump Disc
A00-160(HA60-24-I) VW Kombi 2.0L, 2.1 with aircon A00-044
24v 55 amp Universal
* Vacuum Pump part number KBP507
5-MSA-151 REG WITH EXTRA
WIRE
A14-044 Front Bracket
27.2mm mntg foot
4
Alternators Alternators
Alternator Rotor Stator Rear Front Rear Front Brush
Bracket Bracket Bearing Bearing Assembly
A00-001 - A13-230 A15-135 A14-044 6200-2RS 6205-2RS 3-1
A00-002 A12-238 A13-230 A15-135 A14-112 6200-2RS 6203-2RS 3-1
A00-003 A12-238 A13-230 A15-135 6200-2RS 6203-2RS 3-1
A00-004 - A13-230 - - 6200-2RS 6203-2RS 3-1
A00-006 A12-238 A13-230 A15-135 - 6200-2RS 6203-2RS 3-1
A00-007 A12-238 A13-230 A15-135 A14-122 6200-2RS 6203-2RS 3-1
A00-010 - A13-230 A15-135 - 6200-2RS 6205-2RS 3-1
A00-011 - A13-230 A15-135 - 6200-2RS 6205-2RS 3-1
A00-017 A12-238 A13-230 A15-135 - 6200-2RS 6203-2RS 3-1
A00-021 A12-238 A13-230 A15-135 A14-122 6200-2RS 6203-2RS 3-1
A00-022 A12-238 A13-230 - A14-234 6200-2RS 6203-2RS 3-1
A00-023 A12-238 A13-230 - 6200-2RS 6203-2RS 3-1
A00-024 A12-238 A13-230 A15-135 A14-230 6200-2RS 6203-2RS 3-1
A00-025 A12-238 A13-230 A15-135 A14-130 6200-2RS 6203-2RS 3-1
A00-027 A12-238 A13-230 - - 6200-2RS 6203-2RS 3-1
A00-036 A12-238 A13-230 A15-135 - 6200-2RS 6203-2RS 3-1
A00-039 A12-238 A13-230 A15-135 A14-230 6200-2RS 6203-2RS 3-1
A00-043 A12-243 A13-230 A15-263 A14-262 6203-2RS 6203-2RS 3-1
A00-044 A12-238 A13-230 A15-135 - 6200-2RS 6203-2RS 3-1
A00-045 A12-243 A13-230 A15-263 A14-262 6203-2RS 6203-2RS 3-1
A00-055 - A13-230 A15-135 A14-044 6200-2RS 6205-2RS 3-1
A00-060 A12-238 A13-230 A15-257 A14-256 6200-2RS 6203-2RS 3-1
A00-061 A12-238 A13-230 A15-257 A14-256 6200-2RS 6203-2RS 3-1
A00-101 A12-239 A13-231 A15-135 A14-044 6200-2RS 6205-2RS 3-2
A00-102 - A13-231 A15-135 A14-112 6200-2RS 6203-2RS 3-1
A00-105 A12-234 A13-231 A15-135 - 62200-2RS 6205-2RS 3-1
*A00-106 A12-234 A13-231 A15-135 - 62200-2RS 6205-2RS 3-1
A00-107 - A13-231 A15-135 A14-112 6200-2RS 6203-2RS 3-1
A00-108 A12-239 A13-231 A15-135 - 6200-2RS 6205-2RS 3-1
A00-109 A12-239 A13-231 A15-135 - 6200-2RS 6205-2RS 3-1
A00-112 A12-239 A13-231 A15-135 - 6200-2RS 6205-2RS 3-1
A00-113 A12-239 A13-231 A15-135 - 6200-2RS 6205-2RS 3-1
A00-117 A12-234 A13-231 A15-135 - 62200-2RS 6205-2RS 3-1
A00-118 - A13-231 A15-135 - 62200-2RS 6203-2RS 3-1
A00-135 A12-239 A13-231 A15-135 A14-044 6200-2RS 6205-2RS 3-2
A00-150 - A13-231 A15-257 A14-256 6200-2RS 6203-2RS 3-1
A00-160 A12-239 A13-230 A15-135 A14-044 6200-2RS 6205-2RS 3-1
*A00-106DP and A00-106SP same parts as A00-106 except pulley for DP is A07-107, SP A07-108, RED = DISC.
5
Alternators Alternators
Alternator + Diode - Diode Volt Reg Diode Trio Bearing Fan Pulley
Ret.
A00-001 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-002 A01-232 A01-242 5-MSA-125 1-A195 7-A211 -
A00-003 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A162
A00-004 A01-234 A01-230 5-MSA-125 1-A195 A06-102 A07-106
A00-006 A01-234 A01-230 5-MSA-125 1-A195 7-A211 ----------
A00-007 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-010 A01-234 A01-242 5-MSA-125 1-A195 - 7-A237
A00-011 A01-234 A01-242 5-MSA-125 1-A195 - 7-A230
A00-017 A01-234 A01-242 5-MSA-125 1-A195 7-A211 -
A00-021 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-022 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-023 A01-232 A01-242 5-MSA-125 1-A195 7-A211 -
A00-024 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-025 A01-232 A01-242 5-MSA-125 1-A195 7-A211 -
A00-027 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-036 A01-234 A01-242 5-MSA-125 1-A195 7-A211 -
A00-039 A01-234 A01-242 5-MSA-125 1-A195 7-A211 -
A00-043 A01-247 A01-230 5-MSA-137 1-A195 7-A211 -
A00-044 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-045 A01-247 A01-230 5-MSA-137 1-A195 7-A211 -
A00-055 A01-234 A01-242 5-MSA-125 1-A195 - 7-A160
A00-060 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-061 A01-234 A01-242 5-MSA-125 1-A195 7-A211 7-A160
A00-101 A01-234 A01-248 5-MSA-153 1-A195 - 7-A160
A00-102 A01-234 A01-242 5-MSA-139 1-A195 7-A211 -
A00-105 A01-234 A01-230 5-MSA-139 1-A195 No Fan No Pulley
*A00-106 A01-234 A01-230 5-MSA-151 1-A195 A06-102 No Pulley
A00-107 A01-234 A01-242 5-MSA-139 1-A195 7-A211 7-A161
A00-108 A01-234 A01-230 5-MSA-139 1-A195 - 7-A232
A00-109 A01-234 A01-230 5-MSA-139 1-A195 - 7-A233
A00-112 A01-234 A01-230 5-MSA-139 1-A195 - 7-A230
A00-113 A01-234 A01-230 5-MSA-139 1-A195 - 7-A237
A00-117 A01-234 A01-230 5-MSA-139 1-A195 No Fan No Pulley
A00-118 A01-234 A01-230 5-MSA-139 1-A195 7-A211 -
A00-135 A01-234 A01-242 5-MSA-153 1-A195 - 7-A160
A00-150 A01-234 A01-230 5-MSA-139 1-A195 7-A211 7-A160
A00-160 A01-234 A01-242 5-MSA-151 1-A195 - 7-A160
*A00-106DP and A00-106SP same parts as A00-106 except pulley for DP is A07-107, SP A07-108 RED = DISC.
6
Alternators Alternators
AUTOLITE BA0170 suits 9120690170 BA5029 suits 0124315029
12-0142 12v 55 amp 12V universal 55 amp 3 pin 12V Toyota Corolla 1.4/1.6/1.8
1/3/4ZZFE engs., double foot, 4 pin
Ford F250/F100
IG S
L DF
40.4mm mntg foot distance
6 groove pulley 60mm diam.
BA5117 suits 0124515117NE
82mm mntg foot distance 12V 70 amp VW Sharan
177 centre to centre front mntg holes 1 groove pulley 72mm diam.
76mm mntg foot distance
1 groove pulley 68.5mm diam.
BA5003 suits 0124325003
BOSCH
12V 90 amp Audi A3, VW Beetle
BA0016 suits 0123320016
90amp 12v Audi A4/A6 ADR,AEB
centre to centre front mntg holes
mm mntg foot distance
6 groove pulley 48mm diam.
BA8135 suits 0120469798
24V 80 amp Volvo FL 4/6/7 Series
A35 Articulated Dumper
128mm centre to centre front mntg holes
161 centre to centre front mntg holes
60mm mntg foot distance
83mm mntg foot distance
6 groove pulley 60.5mm diam.
5 groove pulley 61mm diam.
BA5004 suits 0124555004
BA0041 suits 0123320041
24V 80 amp Actros OM541/542
12V Merc Sprinter W IG DFM
-----
L S
175mm centre to centre front mntg holes
51mm mntg foot
155mm centre to centre front mntg holes 160 centre to centre front mntg holes BA9744 suits 0120469744
56mm double mntg foot 80mm mntg foot distance 12V Merc 80 amp W124/126/201
6 groove pulley 61mm diam. 9groove pulley 73mm diam.
2.3/2.6/3.0L M102/103,OM601/2/3
BA0044 suits 0123320044 BA5028 suits 0124225028
12V Merc C/E series M104/M111 12V Opel Corsa
186mm centre to centre front mntg holes
155.5 centre to centre front mntg holes 60mm mntg foot distance 156.4mm centre to centre front mntg holes
65mm mntg foot 6 groove pulley 50mm diam. 56mm mntg foot
6 groove pulley 53mm diam. 6 groove pulley 61mm diam.
7