Anchor Fastening Technology Manual 09 / 2012

70 Pages·2014·2.6 MB·English

Anchor Fastening
Technology Manual
09 / 2012
0 10/ 2012
Forword
Foreword
Dear customer,
As it is our ambition to be the worldwide leader in fastening technology, we are
continously striving to provide you with state-of-the-art technical information
reflecting the latest developments in codes, regulations and approvals and
technical information for our products.
The Fastening Technology Manuals for Post-installed Anchors and for Anchor
Channel reflect our ongoing investment into long term research and development
of leading fastening products.
This Fastening Technology Manual for Post-installed Anchors should be a
valuable support tool for you when solving fastening tasks with Post-installed
Anchor fastening technology. It should provide you with profound technical know-
how, and help you to be more productive in your daily work without any
compromise regarding reliability and safety.
As we strive to be a reliable partner for you, we would very much appreciate your
feedback for improvements. We are available at any time to answer additional
questions that even go beyond this content.
Raimund Zaggl
Business Unit Anchors
10/ 2012 1
Important notices
Important notices
1. Construction materials and conditions vary on different sites. If it is suspected that the base
material has insufficient strength to achieve a suitable fastening, contact the Hilti Technical
Advisory Service.
2. The information and recommendations given herein are based on the principles, formulae
and safety factors set out in the Hilti technical instructions, the operating manuals, the setting
instructions, the installation manuals and other data sheets that are believed to be correct at
the time of writing. The data and values are based on the respective average values
obtained from tests under laboratory or other controlled conditions. It is the users
responsibility to use the data given in the light of conditions on site and taking into account
the intended use of the products concerned. The user has to check the listed prerequisites
and criteria conform with the conditions actually existing on the job-site. Whilst Hilti can give
general guidance and advice, the nature of Hilti products means that the ultimate
responsibility for selecting the right product for a particular application must lie with the
customer.
3. All products must be used, handled and applied strictly in accordance with all current
instructions for use published by Hilti, i.e. technical instructions, operating manuals, setting
instructions, installation manuals and others.
4. All products are supplied and advice is given subject to the Hilti terms of business.
5. Hilti´s policy is one of continuous development. We therefore reserve the right to alter
specifications, etc. without notice.
6. The given mean ultimate loads and characteristic data in the Anchor Fastening Technology
Manual reflect actual test results and are thus valid only for the indicated test conditions.
Due to variations in local base materials, on-site testing is required to determine
performance at any specific site.
7. Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or
expenses in connection with, or by reason of, the use of, or inability to use the products for
any purpose. Implied warranties of merchantability or fitness for a particular purpose are
specifally excluded.
Hilti Corporation
FL-9494 Schaan
Principality of Liechtenstein
www.hilti.com
Hilti = registred trademark of the Hilti Corporation, Schaan
2 10/ 2012
Contents
Contents
Anchor technology and design ................................................................................................7
Anchor selector.....................................................................................................................................8
Legal environment..............................................................................................................................20
Approvals...........................................................................................................................................22
Base material .....................................................................................................................................28
Anchor design....................................................................................................................................34
Design example..................................................................................................................................44
Corrosion............................................................................................................................................48
Dynamic loads (seismic, fatigue, shock).............................................................................................52
Resistance to fire................................................................................................................................58
Mechanical anchoring systems..............................................................................................71
HDA Design anchor............................................................................................................................72
HSL-3 carbon steel, heavy duty anchor..............................................................................................88
HSL-GR stainless steel, heavy duty anchor......................................................................................100
HSC-A Safety anchor.......................................................................................................................110
HSC-I Safety anchor.........................................................................................................................120
HST Stud anchor..............................................................................................................................130
HSA Stud anchor..............................................................................................................................140
HSV Stud anchor..............................................................................................................................160
HLC Sleeve anchor ..........................................................................................................................170
HAM Hard sleeve anchor..................................................................................................................176
HUS-HR Screw anchor, stainless steel.............................................................................................178
HUS Screw anchor, carbon steel......................................................................................................194
HUS 6 Screw anchor, Redundant fastening......................................................................................210
HUS-A 6 / HUS-H 6 / HUS-I 6 / HUS-P 6 Screw anchor in precast prestressed hollow core slabs....218
HUS 6 / HUS-S 6 Screw anchor.......................................................................................................224
HKD Push-in anchor, Single anchor application................................................................................230
HKD Push-in anchor, Redundant fastening......................................................................................244
HKV Push-in anchor, Single anchor application................................................................................252
HUD-1 Universal anchor...................................................................................................................256
HUD-L Universal anchor...................................................................................................................262
HLD Light duty anchor......................................................................................................................266
HRD-U 10 / -S 10 / -U 14 Frame anchor..........................................................................................270
HRD Frame anchor, Redundant fastening........................................................................................276
HPS-1 Impact anchor.......................................................................................................................294
HHD-S Cavity anchor.......................................................................................................................298
HCA Coil anchor...............................................................................................................................300
HSP / HFP Drywall plug....................................................................................................................302
HA 8 Ring / hook anchor...................................................................................................................304
DBZ Wedge anchor..........................................................................................................................308
HT Metal frame anchor.....................................................................................................................312
HK Ceiling anchor.............................................................................................................................316
HPD Aerated concrete anchor..........................................................................................................322
HKH Hollow deck anchor..................................................................................................................328
HTB Hollow wall metal anchor..........................................................................................................332
IDP Insulation fastener.....................................................................................................................336
IZ Insulation fastener........................................................................................................................340
IDMS / IDMR Insulation fastener ......................................................................................................344
4 10/ 2012
Contents
Adhesive anchoring systems ...............................................................................................349
HVZ Adhesive anchor.......................................................................................................................350
HVU with HAS/HAS-E rod adhesive anchor.....................................................................................362
HVU with HIS-(R)N adhesive anchor................................................................................................372
Hilti HIT-RE 500-SD with HIT-V rod..................................................................................................382
Hilti HIT-RE 500-SD with HIS-(R)N...................................................................................................398
Hilti HIT-RE 500-SD with rebar.........................................................................................................410
Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes ..............................................................424
Hilti HIT-RE 500 with HIT-V / HAS in diamond drilled holes..............................................................440
Hilti HIT-RE 500 with HIS-(R)N.........................................................................................................450
Hilti HIT-RE 500 with rebar in hammer drilled holes..........................................................................464
Hilti HIT-RE 500 with rebar in diamond drilled holes.........................................................................480
Hilti HIT-HY 200 with HIT-Z..............................................................................................................490
Hilti HIT-HY 200 with HIT-V..............................................................................................................510
Hilti HIT-HY 200 with HIS-(R)N.........................................................................................................528
Hilti HIT-HY 200 with rebar...............................................................................................................544
Hilti HIT-HY 150 MAX with HIT-TZ....................................................................................................560
Hilti HIT-HY 150 MAX with HIT-V / HAS...........................................................................................572
Hilti HIT-HY 150 MAX with HIS-(R)N................................................................................................590
Hilti HIT-HY 150 MAX with rebar ......................................................................................................602
Hilti HIT-CT 1 with HIT-V..................................................................................................................616
Hilti HIT-HY 150 with HIT-V / HAS....................................................................................................632
Hilti HIT-HY 150 with HIS-(R)N.........................................................................................................648
Hilti HIT-HY 150 with rebar...............................................................................................................660
Hilti HIT-ICE with HIT-V / HAS..........................................................................................................674
Hilti HIT-ICE with HIS-(R)N...............................................................................................................686
Hilti HIT-ICE with rebar.....................................................................................................................698
Hilti HIT-HY 70 injection mortar for masonry.....................................................................................708
HRT-WH Rail anchor with Hilti HVU or Hilti HIT-RE 500...................................................................734
HRT Rail anchor with Hilti HIT-RE 500.............................................................................................738
HRC / HRC-DB Rail anchor with Hilti HIT-RE 500............................................................................742
HRA Rail anchor with Hilti HIT-RE 500 or HVU-G/EA glass capsule.................................................746
HRT-I Rail anchor with Hilti HIT-RE 500...........................................................................................750
HRT-IP Rail Anchor for cast-in/top down construction method..........................................................754
Post-installed rebar connections .........................................................................................759
Basics, design and installation of post installed rebars.....................................................................760
Hilti HIT-RE 500-SD post-installed rebars.........................................................................................798
Hilti HIT-RE 500 post-installed rebars...............................................................................................810
Hilti HIT-HY 200 post-installed rebars...............................................................................................822
Hilti HIT-HY 150 post-installed rebars...............................................................................................830
Hilti HIT-HY 150 MAX post-installed rebars......................................................................................838
Hilti worldwide........................................................................................................................848
10/ 2012 5
Hilti HIT-RE 500
with HIT-V / HAS
in hammer drilled holes
Hilti HIT-RE 500 with HIT-V / HAS
in hammer drilled holes
Injection mortar system Benefits
Hilti - suitable for non-cracked concrete
HIT-RE 500 C20/25 to C 50/60
330 ml foil pack - high loading capacity
(also available - suitable for dry and water
saturated concrete
as 500 ml
and 1400 ml - under water application
foil pack)
- large diameter applications
- high corrosion resistant
Statik mixer - long working time at elevated
temperatures
- odourless epoxy
HAS rod - embedment depth range:
from 40 … 160 mm for M8
to 120 … 600 mm for M30
HAS-E rod
HIT-V rod
PROFIS
Small edge Variable High European
Fire Corrosion CE Anchor
Concrete distance embedment corrosion Technical
resistance resistance conformity design
and spacing depth resistance Approval
software
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical approval a) DIBt, Berlin ETA-04/0027 / 2009-05-20
UB 3565 / 4595 / 2006-10-29
Fire test report IBMB, Braunschweig
UB 3588 / 4825 / 2005-11-15
WF 166402 / 2007-10-26 & suppl.
Assessment report (fire) warringtonfire
WF 172920 / 2008-05-27
a) All data given in this section according ETA-04/0027, issue 2009-05-20.
424 10/ 2012
Hilti HIT-RE 500
with HIT-V / HAS
in hammer drilled holes
Basic loading data (for a single anchor)
All data in this section appliesto For detailssee Simplified design method
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Steelfailure
- Base material thickness, as specified in the table
- Onetypical embedment depth, as specified in the table
- Oneanchor material, as specified in the tables
- Concrete C 20/25, f = 25 N/mm²
ck,cube
- Temperature range I
(min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C)
- Installation temperature range +5°C to +40°C
Embedment depth a) and base material thickness for the basic loading data.
Mean ultimate resistance, characteristic resistance, design resistance, recommended
loads.
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Typical embedment depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Base material thickness [mm] 110 120 140 165 220 270 300 340 380 410 450
a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be
calculated according to the simplified design method.
Mean ultimate resistance: concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8
ck,cube
Additional Hilti
Data according ETA-04/0027, issue 2008-11-03
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Tensile N HIT-V 5.8 [kN] 18,9 30,5 44,1 83,0 129,2 185,9 241,5 295,1 364,4 428,9 459,9
Ru,m
Shear V HIT-V 5.8 [kN] 9,5 15,8 22,1 41,0 64,1 92,4 120,8 147,0 182,2 214,5 256,2
Ru,m
Characteristic resistance: concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8
ck,cube
Additional Hilti
Data according ETA-04/0027, issue 2008-11-03
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Tensile N HIT-V 5.8 [kN] 18,0 29,0 42,0 70,6 111,9 153,7 187,8 224,0 262,4 302,7 344,9
Rk
Shear V HIT-V 5.8 [kN] 9,0 15,0 21,0 39,0 61,0 88,0 115,0 140,0 173,5 204,3 244,0
Rk
Design resistance: concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8
ck,cube
Additional Hilti
Data according ETA-04/0027, issue 2008-11-03
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Tensile N HIT-V 5.8 [kN] 12,0 19,3 27,7 33,6 53,3 73,2 89,4 106,7 125,0 144,2 164,3
Rd
Shear V HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0 138,8 163,4 195,2
Rd
Recommended loads a): concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8
ck,cube
Additional Hilti
Data according ETA-04/0027, issue 2008-11-03
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
Tensile N HIT-V 5.8 [kN] 8,6 13,8 19,8 24,0 38,1 52,3 63,9 76,2 89,3 103,0 117,3
rec
Shear V HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0 99,1 116,7 139,4
rec
a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.
10/ 2012 425
Hilti HIT-RE 500
with HIT-V / HAS
in hammer drilled holes
Service temperature range
Hilti HIT-RE 500 injection mortar may be applied in the temperature ranges given below. An elevated base material
temperature may lead to a reduction of the design bond resistance.
Maximum long term Maximum short term
Base material
Temperature range base material base material
temperature
temperature temperature
Temperature range I -40°C to +40 °C +24 °C +40 °C
Temperature range II -40 °C to +58 °C +35 °C +58 °C
Temperature range III -40 °C to +70 °C +43 °C +70 °C
Max short term base material temperature
Short-term elevated base materialtemperatures are those that occur over brief intervals, e.g. as a result of
diurnal cycling.
Max long term base material temperature
Long-term elevated base materialtemperatures are roughly constant over significant periods of time.
Materials
Mechanical properties of HIT-V / HAS
Additional Hilti
Data according ETA-04/0027, issue 2008-11-03
technical data
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
HIT-V/HAS5.8 [N/mm²] 500 500 500 500 500 500 500 500 500 500 500
Nominal
HIT-V/HAS8.8 [N/mm²] 800 800 800 800 800 800 800 800 800 800 800
tensile
HIT-V/HAS -R [N/mm²] 700 700 700 700 700 700 500 500 500 500 500
strength f
uk
HIT-V/HAS -HCR [N/mm²] 800 800 800 800 800 700 700 700 500 500 500
HIT-V/HAS5.8 [N/mm²] 400 400 400 400 400 400 400 400 400 400 400
Yield HIT-V/HAS8.8 [N/mm²] 640 640 640 640 640 640 640 640 640 640 640
strength f HIT-V/HAS -R [N/mm²] 450 450 450 450 450 450 210 210 210 210 210
yk
HIT-V/HAS -HCR [N/mm²] 600 600 600 600 600 400 400 400 250 250 250
Stressed HAS [mm²] 32,8 52,3 76,2 144 225 324 427 519 647 759 913
cross-
section A HIT-V [mm²] 36,6 58,0 84,3 157 245 353 459 561 694 817 976
s
Moment of HAS [mm³] 27,0 54,1 93,8 244 474 809 1274 1706 2321 2949 3891
resistance
W HIT-V [mm³] 31,2 62,3 109 277 541 935 1387 1874 2579 3294 4301
426 10/ 2012
Hilti HIT-RE 500
with HIT-V / HAS
in hammer drilled holes
Material quality
Part Material
Threaded rod Strength class 5.8, A > 8% ductile
5
HIT-V(F),
HAS 5.8 M8 –M24
Threaded rod Strength class 8.8, A > 8% ductile
5
HIT-V(F),
HAS 8.8 M27 –M39
Stainless steel grade A4, A > 8% ductile
Threaded rod 5
HIT-V-R, HAS-R
1.4578; 1.4571; 1.4439; 1.4362
High corrosion resistant steel, 1.4529; 1.4565
Threaded rod
= 800 N/mm², R =640N/mm², A > 8% ductile
HIT-V-HCR, HAS-HCR m p0.2 5
M24 to M30: R = 700 N/mm², R = 400N/mm², A > 8% ductile
m p0.2 5
Steel galvanized, hot dipped galvanized
Washer
Stainless steel, 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
ISO 7089
High corrosion resistant steel, 1.4529; 1.4565
Strength class 8,
Nut
Strength class 70, stainless steel grade A4,
EN ISO 4032
1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362
Strength class 70, high corrosion resistant steel,
1.4529; 1.4565
Anchor dimensions
Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39
AHHHnAAAcSSSh--,o RHHr,C A rHoRSdA-ES,-ER M8x80 M10x90 M12x110 M16x125 M20x170 M24x210 M27x240 M30x270 M33x300 M36x330 M39x360
Anchor embedment depth [mm] 80 90 110 125 170 210 240 270 300 330 360
Anchor rod
Anchor rods HIT-V (-R / -HCR) are available in variable length
HIT-V, HIT-V-R, HIT-V-HCR
Setting
installation equipment
Anchor size M8 M10 M12 M16 M20 M24 M27 M30
Rotary hammer TE2 –TE16 TE40 –TE70
Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser
Additional
DD EC-1, DD 100 … DD xxx a)
Hilti recommended tools
a) For anchors in diamond drilled holes load values for combined pull-out and concrete cone resistance have to be
reduced (see section “Setting instruction”)
10/ 2012 427
Hilti HIT-RE 500
with HIT-V / HAS
in hammer drilled holes
Setting instruction
Dry and water-saturated concrete, hammer drilling
a)
Brush bore hole with required steel brush HIT-RB
a) Note:Manual cleaning only for hef 250 mm and anchor size M16
For detailed information on installation see instruction for use given with the package of the product.
428 10/ 2012