Table Of ContentCISM COURSESAND LECTURES
Series Editors:
The Reetars of CISM
Manuel Gqrcia Velarde - Madrid
Mahir Sayir -Zurich
Wilhelm Schneider -Wien
The Secretary General of CISM
Bernhard Sehreller -Padua
Former Secretary General of CISM
Giovanni Bianchi -Milan
Executive Editor
Carlo Tasso-Udine
This series presents lecture notes, monographs, edited works and
proceedings in the field of the Mechanics, Engineering, Computer
Science and Applied Mathematics.
Purpose of the series is to make known in the international scientific
and technical community results obtained in some of the activities
organized by CISM, the International Centre for Mechanical Sciences.
INTERNATIONAL CENTRE FOR MECHANICAL SCIENCES
COURSESAND LECTURES -No. 437
AMST'02
ADVANCED MANUFACTURING
SYSTEMSAND TECHNOLOGY
PROCEEDINGS OF THE
SIXTHINTERNATIONAL CONFERENCE
EDITEDBY
ELSO KULIANIC
UNIVERSITY OF UDINE
~
Springer-Verlag Wien GmbH
This book was printed with the contribution of Consorzio
Universitario del Friuli and Regione Friuli Venezia Giulia
This volume contains 547 illustrations
This work is subjected to copyright.
All rights are reserved,
wheter the whole or part of the material is concemed
specifically those of translation, reprinting, re-use of illustrations,
broadcasting, reproduction by photocopying machine
or similar means, and storage in data banks.
© 2002 by Springer-Verlag Wien
Originally published by Springer-Verlag Wien New York in 2002
Softcover reprint of the hardcover 1st edition 2002
SPIN 10882242
In order to make this volume available as economically and as
rapidly as possible the authors' typescripts have been
reproduced in the original forms. This method unfortunately has
its typographicallimitations but it is hoped that they in no way
distract the reader.
ISBN 978-3-7091-2557-1 ISBN 978-3-7091-2555-7 (eBook)
DOI 10.1007/978-3-7091-2555-7
MATERIALS SCIENCE AND THE SCIENCE
OF MANUFACTURING-INCREASING PRODUCTIVITY
MAKING PRODUCTS MORE RELIABLE AND LESS EXPENSIVE
ORGANIZERS
University of Udine-Faculty of Engineering-Department of
Electrical, Managerial and Mechanical Engineering - Italy
Centre International des Seiences Mecaniques, CISM - Udine - Italy
University of Rijeka-College of Engineering-Croatia
CONFERENCE VENUE
University of Udine - PALAZZO ANTONINI
Via Tarcisio Petracco 8, Udine, Italy
PREFACE
Manufacturing a product is not difficult, the
difficulty consists in manufacturing a product
of high quality, at a low cost and rapidly.
Progress in materials and manufacturing sciences and technology, as weil as in intelli
gent machining systems, promotes an increase in productivity and a decrease of costs and pro
duction time without compromising the reliability of the products. In the new global and
national condition the competitiveness of products depends in turn on their quality, which is
becoming increasingly relevant.
The International Conference on Advanced Manufacturing Systems and Technology -
AMST is held every third year. The First International Conference on Advanced Manufacturing
Systemsand Technology AMST'87 was held in Opatija (Croatia) in October I987. The Second
International Conference on Advanced Manufacturing Systems and Technology AMST'90 was
held in Trento (Italy) in June I990. The Third, Fourth an Fifth Conferences on Advanced
Manufacturing Systemsand Technology were alt held in Udine (Italy) asfollows: AMST'93 in
April I993, AMST'96 in September I996 and AMST'99 in June 1999.
The Sixth International Conference on Advanced Manufacturing Systems and
Technology -AMST'02, which was held in Udine in June 2002, aimed at presenting up-to-date
information on the latest developments - research results and experience - in the field of
machining of conventional and advanced materials, machine tools and flexible manufacturing
systems, forming, nonconventional processes, robotics, measurement and control, quality,
design and ecodesign, rapid prototyping, rapid taofing and manufacturing, materials and
mechanics, thus providing an international forum for a beneficial exchange of ideas and fur
thering a favourable cooperation between research and industry.
Elso Kuljanic
HONOUR COMMITTEE
R. TONDO, President of Giunta Regione Autonoma Friuli - Venezia Giulia
M. STRASSOLDO DI GRAFFEMBERGO, President of Provincia di Udine
F. HONSELL, Rector of the University of Udine
D. RUKAVINA, Rector of the University of Rijeka
A. STELLA, Dean of the Faculty of Engineering, University of Udine
S. CECOTTI, Mayor of Udine
A. VALDUGA, President of the Associazione Industriali della Provincia di Udine
G. FRAU, President of Consorzio Universitario del Friuli
B. SCHREFLER, General Secretary of CISM
G. BENEDETTI, Danieli & C.
M. FANTONI, Fantoni Spa
A. PITTINI, Gruppo Pittini
R. SNAIDERO, Snaidero R. Spa
SCIENTIFIC COMMITTEE
E. KULJANIC, (Chairman), University of Udine, ltaly
N. ALBERT!, University of Palermo, ltaly
P. BARIANI, University of Padova, ltaly
A. BUGINI, University of Bergamo, ltaly
R. CEBALO, University of Zagreb, Croatia
G. CHRISSOLOURIS, University of Patras, Greece
B. FRANKOVIC, University of Rijeka, Croatia
M.F. DE VRIES, University of Wisconsin Madison, U.S.A.
R. IPPOLITO, Polytechnic of Torino, ltaly
F. JOVANE, Polytechnic of Milano, ltaly
I. KATAVIC, University of Rijeka, Croatia
H.J.J. KALS, University of Twente, The Netherlands
F. KLOCKE, T.H. Aachen, Germany
F. LE MAITRE, Ecole Nationale Supeneurede Mechanique, France
E. LENZ, Technion, Israel
R. LEVI, Polytechnic of Torino, ltaly
B. LINDSTROM, Royal Institute of Technology, Sweden
G. MARINSEK, Centro Ricerche Fiat, ltaly
J.A. Mc GEOUGH, University of Edimburg, UK
M.E. MERCHANT, IAMS, Ohio, U.S.A.
G .F.MICHELETTI, Polytechnic of Torino, ltaly
B. MILCIC, INAS, Zagreb, Croatia
T. NAKAGAWA, University OfTokyo, Japan
S. NOTO LA DIEGA, University of Palermo, ltaly
J. PEKLENIK, University of Ljubljana, Slovenia
H. SCHULZ, T.H. Darmstadt, Germany
G. SPUR, T.U. Berlin, Germany
N.P. SUH, MIT, Mass., U.S.A.
H.K. TONSHOFF, University of Hannover, Germany
B.F. von TURKOVICH, University of Vermont, U.S.A.
K. UEDA, Kobe University, Japan
A. VILLA, Polytechnic of Torino, Italy
ORGANIZING COMMITEE
E. KULJANIC (Chairman)
F. MIANI (Secretary)
G. BIANCHI, C. BANDERA, F. DE BONA, S. FILIPPI, A. GASPARETTO,
M. GIOVAGNONI, S. MIANI, G. CUKOR, M. SORTINO
SUPPORTING ORGANIZATIONS
Giunta Regione Autonoma Friuli - Venezia Giulia, Provincia di Udine, Comune di Udine,
University of Udine, Consorzio Universitario del Friuli, Danieli & C., Fantoni Spa, Gruppo
Pittini, Snaidero R. Spa, Fondazione Cassa di Risparmio di Udine e Pordenone, Comitato per la
promozione degli studi tecnico scientifici, Centro Convegni ed Accoglienza, Pietro Rosa T.B.M.,
FAMUP, ONRIFO Office of Naval Research International Field Office, US Navy.
CONTENTS
Page
Preface
Trends in Mannfactoring
The Dynamic Cluster Structures: a New Manufacturing Paradigm for Production
of High-Tech Product
by J. Peklenik 1
Recent Development and Trends in Tool Condition Monitaring
by E. Kuljanic and M. Sortino 15
Comprehensive Simulation of Manufacturing Processes
by H. K. Toenshoff, M. Clausen and K. Tracht 37
Knowledge Management- an Essential Contribution to Company's Success
by H. Schutz 49
Industrial Experiments -Theory and Practice
by R. Levi and D. Romano 61
Disassembly for Recycling, Maintenance and Remanufacturing: State of the Art and
Perspectives
by M. Santochi, G. Dini and F. Failli 73
Analysis of some Innovative and Flexible Sheet Forming Processes
by N. Alberti and F. Micari 91
Machining Processes
lmprovement of the Surface Texture Quality of Milled Dies and Molds
by A. Moisan, M. Boujelbene, B. Brenier and A. Fahre 105
Machining Abrasion-resistant Hard-facings with PCBN Tools
by E. J. Brookes, R. D. James, C. Shutt and C. J. Taylor 113
