Advances in Sustainable Machining and Manufacturing Processes

328 Pages·2022·46.317 MB·English

by  Kishor Kumar Gajrani, Arbind Prasad, Ashwani Kumar

Advances in Sustainable
Machining and
Manufacturing Processes
Mathematical Engineering, Manufacturing, and Management Sciences
Series Editor: Mangey Ram, Professor, Assistant Dean (International Affairs),
Department of Mathematics, Graphic Era University, Dehradun, India
The aim of this new book series is to publish the research studies and articles that bring
up the latest development and research applied to mathematics and its applications
in the manufacturing and management sciences areas. Mathematical tool and tech-
niques are the strength of engineering sciences. They form the common foundation
of all novel disciplines as engineering evolves and develops. The series will include a
comprehensive range of applied mathematics and its application in engineering areas
such as optimization techniques, mathematical modelling and simulation, stochas-
tic processes and systems engineering, safety-critical system performance, system
safety, system security, high assurance software architecture and design, mathemati-
cal modelling in environmental safety sciences, finite element methods, differential
equations, reliability engineering, etc.
Differential Equations in Engineering
Research and Applications
Edited by Nupur Goyal, Piotr Kulczycki, and Mangey Ram
Sustainability in Industry 4.0
Challenges and Remedies
Edited by Shwetank Avikal, Amit Raj Singh, and Mangey Ram
Applied Mathematical Modeling and Analysis in Renewable Energy
Edited by Manoj Sahni and Ritu Sahni
Swarm Intelligence: Foundation, Principles, and Engineering Applications
Abhishek Sharma, Abhinav Sharma, Jitendra Kumar Pandey, and Mangey Ram
Advances in Sustainable Machining and Manufacturing Processes
Edited by Kishor Kumar Gajrani, Arbind Prasad, and Ashwani Kumar
Advanced Materials for Biomechanical Applications
Edited by Ashwani Kumar, Mangey Ram, and Yogesh Kumar Singla
Biodegradable Composites for Packaging Applications
Edited by Arbind Prasad, Ashwani Kumar, and Kishor Kumar Gajrani
Computing and Stimulation for Engineers
Edited by Ziya Uddin, Mukesh Kumar Awasthi, Rishi Asthana, and Mangey Ram
For more information about this series, please visit: https://www.routledge.com/
Mathematical-Engineering-Manufacturing-and-Management-Sciences/book-series/
CRCMEMMS
Advances in Sustainable
Machining and
Manufacturing Processes
Edited by
Kishor Kumar Gajrani
Arbind Prasad
Ashwani Kumar
Cover image: Getty
First edition published 2022
by CRC Press
6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742
and by CRC Press
4 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN
CRC Press is an imprint of Taylor & Francis Group, LLC
© 2022 selection and editorial matter, Kishor Kumar Gajrani, Arbind Prasad and Ashwani Kumar,
individual chapters, the contributors
Reasonable efforts have been made to publish reliable data and information, but the author and publisher
cannot assume responsibility for the validity of all materials or the consequences of their use. The authors
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Trademark notice: Product or corporate names may be trademarks or registered trademarks and are used
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ISBN: 978-1-032-08165-6 (hbk)
ISBN: 978-1-032-25687-0 (pbk)
ISBN: 978-1-003-28457-4 (ebk)
DOI: 10.1201/9781003284574
Typeset in Times
by SPi Technologies India Pvt Ltd (Straive)
This book is dedicated to all mechanical,
production, manufacturing,
and aerospace engineers

Contents
Preface .......................................................................................................................xi
Acknowledgment ....................................................................................................xiii
Editors ......................................................................................................................xv
Contributors ...........................................................................................................xvii
Introduction .............................................................................................................xxi
PART I Sustainable Machining
Chapter 1 Challenges in Machining of Advanced Materials ................................3
M. N. Mathabathe and A. S. Bolokang
Chapter 2 Machining by Advanced Ceramics Tools: Challenges and
Opportunities ......................................................................................17
P. Kour, S. K. Pradhan, Amit Kumar, and Manoranjan Kar
Chapter 3 Characterization and Evaluation of Eco-Friendly Cutting Fluids ......31
Phaneendra Kiran Chaganti and Madan Mohan Reddy Nune
Chapter 4 Advances in Textured Cutting Tools for Machining ..........................51
Anand C. Petare, Neelesh Kumar Jain, I. A. Palani, and
S. Kanmani Subbu
Chapter 5 Advances in MQL Machining ............................................................71
Milon Selvam Dennison, Kirubanidhi Jebabalan,
M. Neelavannan, and M. Abisha Meji
Chapter 6 Nanofluids Application for Cutting Fluids .........................................91
Mechiri Sandeep Kumar and V. Vasu
Chapter 7 Nanofluids for Machining in the Era of Industry 4.0 .......................121
Wei Li, Ahmed Mohamed Mahmoud Ibrahim, Yinghui Ren,
and Ahmed Moustafa Abd-El Nabi
vii
viii Contents
Chapter 8 Ionic Liquids as a Potential Sustainable Green Lubricant
for Machining in the Era of Industry 4.0 ..........................................135
Upendra Maurya and V. Vasu
Chapter 9 Sustainable Electrical Discharge Machining
Process: A Pathway ..........................................................................157
Satish Mullya and Tribeni Roy
Chapter 10 Sustainable Abrasive Jet Machining .................................................173
Şenol Bayraktar and Cem Alparslan
Chapter 11 Artificial Neural Networks for Machining .......................................189
Şenol Bayraktar and Cem Alparslan
Chapter 12 Machining and Vibration Behavior of Ti-TiB Composites
Processed through Powder Metallurgy Techniques ..........................205
M. Selvakumar, T. Ramkumar, S. Vinoth Kumar,
P. Chandramohan, and R. Ganesh
Chapter 13 Numerical Analysis of Machining Forces and Shear Angle
during Dry Hard Turning ..................................................................215
Anupam Alok, Amit Kumar, Manjesh Kumar, Manas Das,
and Kishor Kumar Gajrani
Chapter 14 Machining Performance Evaluation of Titanium
Biomaterial, Ti6Al4V in CNC Cylindrical Turning Using
CBN Insert ........................................................................................225
Raju Pawade, Nikhil Khatekar, Sameer Ghanvat, and
Nitesh Gothe
PART II Manufacturing Processes
Chapter 15 Industrial Internet of Things in Manufacturing ................................251
Hridayjit Kalita and Kaushik Kumar
Chapter 16 Improvement in Forming Characteristics Resulted in
Incremental Sheet Forming ..............................................................263
Saurabh Thakur and Parnika Shrivastava
Contents ix
Chapter 17 Deformation Mechanism of Polymers, Metals, and Their
Composites in Dieless Forming Operations .....................................277
Saurabh Thakur and Parnika Shrivastava
Chapter 18 Sustainable Polishing of Directed Energy Deposition–
Based Cladding Using Micro-Plasma Transferred Arc ....................289
Pravin Kumar, Neelesh Kumar Jain, and Abhay Tiwari
Index ......................................................................................................................303