Table Of ContentApplied Condition Monitoring
Anna Timofiejczuk
Fakher Chaari
Radosław Zimroz
Walter Bartelmus
Mohamed Haddar Editors
Advances in
Condition Monitoring
of Machinery in Non-
Stationary Operations
Proceedings of the 5th International
Conference on Condition Monitoring
of Machinery in Non-Stationary
Operations, CMMNO’2016, 12–16
September 2016, Gliwice, Poland
Applied Condition Monitoring
Volume 9
Series editors
Mohamed Haddar, National School of Engineers of Sfax, Tunisia
Walter Bartelmus, Wrocław University of Technology, Poland
Fakher Chaari, National School of Engineers of Sfax, Tunisia
e-mail: [email protected]
Radosław Zimroz, Wrocław University of Technology, Poland
About this Series
The book series Applied Condition Monitoring publishes the latest research and
developmentsinthefieldofconditionmonitoring,withaspecialfocusonindustrial
applications. It covers both theoretical and experimental approaches, as well as a
range of monitoring conditioning techniques and new trends and challenges in the
field. Topics of interest include, but are not limited to: vibration measurement and
analysis;infrared thermography;oilanalysisandtribology;acoustic emissionsand
ultrasonics;andmotorcurrentanalysis.Bookspublishedintheseriesdealwithroot
cause analysis, failure and degradation scenarios, proactive and predictive
techniques, and many other aspects related to condition monitoring. Applications
concern different industrial sectors: automotive engineering, power engineering,
civil engineering, geoengineering, bioengineering, etc. The series publishes
monographs, edited books, and selected conference proceedings, as well as
textbooks for advanced students.
More information about this series at http://www.springer.com/series/13418
fi ⋅
Anna Timo ejczuk Fakher Chaari
ł ⋅
Rados aw Zimroz Walter Bartelmus
Mohamed Haddar
Editors
Advances in Condition
Monitoring of Machinery
in Non-Stationary Operations
Proceedings of the 5th International
Conference on Condition Monitoring
of Machinery in Non-Stationary Operations,
’ –
CMMNO 2016, 12 16 September 2016,
Gliwice, Poland
123
Editors
Anna Timofiejczuk Walter Bartelmus
Faculty of MechanicalEngineering Institute of Mining Engineering
Silesian University of Technology Wrocław University of Technology
Gliwice Wrocław
Poland Poland
Fakher Chaari MohamedHaddar
National School ofEngineers of Sfax National School ofEngineers of Sfax
Sfax Sfax
Tunisia Tunisia
Radosław Zimroz
Institute of Mining Engineering
Wrocław University of Technology
Wrocław
Poland
ISSN 2363-698X ISSN 2363-6998 (electronic)
AppliedCondition Monitoring
ISBN978-3-319-61926-2 ISBN978-3-319-61927-9 (eBook)
https://doi.org/10.1007/978-3-319-61927-9
LibraryofCongressControlNumber:2017944303
©SpringerInternationalPublishingAG2018
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Preface
The fifth edition of CMMNO conference was held together with the 6th Interna-
tional Congress on Technical Diagnostics in Gliwice, Poland, in September, 2016.
This time, the event was organized by Silesian University of Technology in
Gliwice, Faculty of Mechanical Engineering, and Polish Society of Technical
Diagnostics. The conference have been interesting, convolving CMMNO with
ICTDgaveachancetotracknewideasinconditionmonitoringofmachinesunder
nonstationary operations for broader audience.
Mission of the conference is to be as close as possible to real problems in
conditionmonitoring.Itwasaprivilegeandgreathonortohostaskeynotespeakers
outstanding experts in field of diagnostics, both with academic and industrial
background, namely:
(cid:129) Prof. Fulei Chu, Department of Mechanical Engineering, Tsinghua University,
Beijing, China
(cid:129) Prof. Giorgio Dalpiaz, Department of Engineering, University of Ferrara, Italy
(cid:129) Prof.SpiliosD.Fassois,StochasticMechanicalSystems&Automation(SMSA)
Laboratory, Department of Mechanical and Aeronautical Engineering, Univer-
sity of Patras, Greece
(cid:129) Dr. James Ottewill, ABB Corporate Research Center, Cracow, Poland
(cid:129) Dr. Ibrahim A Sever, Rolls-Royce, UK
The conference (including ICDT that will be also summarized as separate vol-
umeinAppliedConditionMonitoringseries)consistedof19sessions,anditcould
be said that almost all from important areas of modern technical diagnostics have
been presented.
Allthechaptersincludedinthisbookwererigorouslyreviewedby2referees,so
we would like to express our gratitude to all reviewers. Based on reviewer’s
opinions, 34 papers have been selected to be published as CMMNO proceedings
volume in Applied Condition Monitoring series.
Selected papers in most cases described novel diagnostic techniques that com-
bine known signal processing methods or decision-making approaches. In a few
cases,novelsignalprocessingmethodshavebeenproposed,includingadaptationof
v
vi Preface
knowntechniquestoseriouslynonstationarysignals.Alsoseveralpapersdiscussed
technicalaspectsofconditionmonitoringsystems(howtodesignitinthecheapest
way, what techniques should be used to minimize energy consumption, especially
in mobile, wireless systems, how to calibrate sensors, etc.). Two papers recalled
model-based diagnostic approach, i.e., model of mechanical system or phenomena
have been proposed and used to design diagnostic procedure.
It is worthy to mention that variety of objects have been investigated (gears,
bearings,engines,pipes,blades…etc.),andresearchersusedvariousphysicaldatato
describephenomena(vibration,acoustics,infraredthermography,temperature…).
It should be noted that majority of papers have highlighted nonstationarity of
operating condition that proves that this conference should be continued, and we
kindlyinviteresearcherstoSantander,Spain,in2018forsixtheditionofCMMNO.
At the end, we would like to acknowledge to all authors, presenters, and par-
ticipants of 5th edition of CMMNO, thanks to all of them; this conference is still
important, has good reputation, and brings original contribution to engineering
community.
Gliwice, Poland Anna Timofiejczuk
Sfax, Tunisia Fakher Chaari
Wrocław, Poland Radosław Zimroz
Wrocław, Poland Walter Bartelmus
Sfax, Tunisia Mohamed Haddar
2017
Contents
Structural Health Monitoring of Aero-Engines in Non-stationary
Operations.... .... .... .... ..... .... .... .... .... .... ..... .... 1
Mirosław Witos, Mariusz Zieja, Andrzej Szczepankowski
and Janusz Szymczak
A New Approach to Tune the Vold-Kalman Estimator
for Order Tracking. .... .... ..... .... .... .... .... .... ..... .... 11
AmadouAssoumane,JulienRoussel,EdgardSekkoandCécileCapdessus
Estimation of Cyclic Cumulants of Machinery Vibration
Signals in Non-stationary Operation .... .... .... .... .... ..... .... 21
J. Roussel, A. Assoumane, C. Capdessus and E. Sekko
Simplified Dynamic Model of a Wind Turbine Shaft Line Operating
in Non-stationary Conditions Applied to the Analysis of IAS
as a Machinery Surveillance Tool .. .... .... .... .... .... ..... .... 33
Jose L. Gomez, Ilyes Khelf, Adeline Bourdon, Hugo André
and Didier Rémond
Current Signal Analysis of an Induction Machine
with a Defective Rolling Bearing ... .... .... .... .... .... ..... .... 45
Aroua Fourati, Adeline Bourdon, Didier Rémond, Nabih Feki,
Fakher Chaari and Mohamed Haddar
Fault Detection in Gears Using Stochastic Resonance .. .... ..... .... 55
Clement Uchechukwu Mba, Stefano Marchesiello, Alessandro Fasana
and Luigi Garibaldi
The Impact Estimation of Damping Foundations in Dynamics
of the Rotor System in Non-stationary States. .... .... .... ..... .... 71
Andrzej Grządziela, Marcin Kluczyk and Paweł Chwin
vii
viii Contents
Knife Diagnostics with Clustering Techniques and Support
Vector Machines... .... .... ..... .... .... .... .... .... ..... .... 81
Achraf Lahrache, Marco Cocconcelli and Riccardo Rubini
Stable Distributions and Fractal Diagnostic Models of Vibration
Signals of Rotating Systems.. ..... .... .... .... .... .... ..... .... 91
Andrzej Puchalski and Iwona Komorska
Selection of Suitable Method for Speed Recovery from Vibration
Signal.... .... .... .... .... ..... .... .... .... .... .... ..... .... 103
Adam Jabłoński, Kajetan Dziedziech and Ziemowit Dworakowski
How to Build a Vibration Monitoring System on Your Own? .... .... 111
Adam Jabłoński, Michał Żegleń, Wojciech Staszewski, Piotr Czop
and Tomasz Barszcz
Optimization of Calculations for Wireless Condition Monitoring
Systems .. .... .... .... .... ..... .... .... .... .... .... ..... .... 123
Kajetan Dziedziech, Adam Jabłoński and Tomasz Barszcz
Supervised Classification Methods in Condition Monitoring
of Rolling Element Bearings.. ..... .... .... .... .... .... ..... .... 133
Paweł Różak, Jakub Zieliński, Piotr Czop, Adam Jabłoński,
Tomasz Barszcz and Michał Mareczek
Empirical Signal Decomposition Methods as a Tool of Early
Detection of Bearing Fault... ..... .... .... .... .... .... ..... .... 147
Jacek Dybała and Jakub Komoda
UsingVibroacousticSignalsinEvaluationofKnockingCombustionin
a Dual Fuel Engine. .... .... ..... .... .... .... .... .... ..... .... 157
Krzysztof Szczurowski, Stanisław Radkowski, Łukasz Zieliński
and Damian Walczak
Hybrid Scheme for Wind Turbine Condition Monitoring Based
on Instantaneous Angular Speed and Pattern Recognition .. ..... .... 167
Ilyes Khelf, Jose L. Gomez, Adeline Bourdon, Hugo Andre
and Didier Remond
Fault Diagnostic of Machines Under Variable Speed Operating
Conditions Using Order Tracking and Novelty Detection ... ..... .... 179
O. Cardona-Morales and G. Castellanos-Dominguez
Bearing Fault Identification Based on Blind Extraction
of Cyclostationary Signals Using Order Tracking . .... .... ..... .... 191
O. Cardona-Morales, E. F. Sierra-Alonso and G. Castellanos-Dominguez
Contents ix
Rotating Machinery Diagnostics Based on Fusion of Infrared
and Vibration Measurements. ..... .... .... .... .... .... ..... .... 203
Sebastian Budzan, Dariusz Buchczik, Marek Pawełczyk
and Roman Wyżgolik
Calibration of Accelerometers Using Multisinusoidal Excitation... .... 213
Dariusz Buchczik and Marek Pawełczyk
Operational Condition Monitoring of Wind Turbines Using
Cointegration Method... .... ..... .... .... .... .... .... ..... .... 223
Phong B. Dao, Wieslaw J. Staszewski and Tadeusz Uhl
Knocking Sounds in the Wind Turbine Gearbox During Slowing
Down—Case Study. .... .... ..... .... .... .... .... .... ..... .... 235
Tomasz Barszcz, Rafał Gawarkiewicz, Adam Jabłoński, Michał Sękal
and Michał Wasilczuk
Multifractals in Technical Diagnostics General Concept .... ..... .... 245
Damian Skupnik
Complementary View on Multivariate Data Structure Based
on Kohonen’s SOM, Parallel Coordinates and t-SNE Methods.... .... 255
Anna M. Bartkowiak and Radosław Zimroz
Engine Diagnosis Based on Vibration Analysis Using Different
Fuel Blends ... .... .... .... ..... .... .... .... .... .... ..... .... 267
JairoA.Grajales,HéctorF.Quintero,CarlosA.RomeroandEdisonHenao
Application of Cepstrum Prewhitening on Non-stationary Signals . .... 275
L. Barbini, M. Eltabach and J. L. du Bois
Using of Entropy Method in Failure Diagnostics .. .... .... ..... .... 285
Stanisław Radkowski, Marcin Jasiński, Robert Gumiński
and Adam Gałęzia
Use of Bispectral Measures in Machines Faults
Diagnostics—Examples.. .... ..... .... .... .... .... .... ..... .... 297
Marcin Jasiński
Hybrid Method for Researching Pulsating Flows in Pipes
Exemplified with Orifice Application.... .... .... .... .... ..... .... 309
Tomasz Pałczyński and Wojciech Rydlewicz
Dynamic Behavior of Spur Gearbox with an Elastic Coupling
Under Acyclism Regime. .... ..... .... .... .... .... .... ..... .... 319
Atef Hmida, Ahmed Hammami, Mohamed Taoufik Khabou,
Fakher Chaari and Mohamed Haddar
