Table Of ContentMaterials Forming, Machining and Tribology
Kapil Gupta Editor
Advanced
Manufacturing
Technologies
Modern Machining, Advanced Joining,
Sustainable Manufacturing
Materials Forming, Machining and Tribology
Series editor
J. Paulo Davim, Aveiro, Portugal
More information about this series at http://www.springer.com/series/11181
Kapil Gupta
Editor
Advanced Manufacturing
Technologies
Modern Machining, Advanced Joining,
Sustainable Manufacturing
123
Editor
KapilGupta
Department ofMechanical andIndustrial
EngineeringTechnology
University of Johannesburg, Doornfontein
Campus
Johannesburg
SouthAfrica
ISSN 2195-0911 ISSN 2195-092X (electronic)
Materials Forming,Machining andTribology
ISBN978-3-319-56098-4 ISBN978-3-319-56099-1 (eBook)
DOI 10.1007/978-3-319-56099-1
LibraryofCongressControlNumber:2017937294
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Preface
The more stringent requirements for enhanced quality of engineered products,
especially those of miniature size and that have typical features and made from
difficult-to-machine materials; accelerated global competitiveness; and strict envi-
ronmental regulations, have been responsible for the development and subsequent
wide use of advanced manufacturing technologies.
In general, advanced manufacturing technologies encompass modern manufac-
turingtechniquesandadvancementsintheexistingorconventionalmanufacturing.
Theyofferexcellentpartquality,cost-effectiveness,andhighproductivitywithless
environmental footprint. Some of these technologies such as modern machining
methods, advanced repair and joining processes, and sustainable manufacturing
techniques are primarily focused in this book.
Part I is about modern machining and consists of four chapters (Chaps. 1–4).
Chapter1describesvariousadvancedprocessesandahybridprocessdevelopedfor
fabrication of micro cutting tools. Chapter 2 provides an overview of advanced
machiningofglass materials. Chapter 3isdedicatedtothermalassisted machining
of titanium alloys. Chapter 4 sheds light on advanced machining of composite
materials by abrasive water jet technique.
Part II includes four chapters (Chaps. 5–8) on advanced repair and joining
techniques. Chapter 5 provides an insight into advanced joining and welding
techniques. Chapter 6 describes laser-based advanced repair of dies, molds, and
gears. Chapter 7 details the important aspects of friction stir welding technique.
Chapter 8 highlights the novel aspects of ultrasonic spot welding for transport
applications.
Part III is dedicated to sustainable manufacturing and comprises four chapters.
Chapter 9 discusses various important aspects of green manufacturing. Chapter 10
details the experimental work on environment-friendly machining of super alloys.
Chapter 11 describes dry and near dry type sustainable electrical discharge
machining processes. Chapter 12 discusses the remanufacturing of engineered
products using laser metal deposition process.
v
vi Preface
The present book is intended to facilitate the researchers, engineers, technolo-
gists, and specialists who are working in the field of advanced manufacturing,
production and sustainable engineering by offering the theoretical background,
novel aspects, research advances, and applications of advanced manufacturing
technologies. It will also enable and encourage the researchers to explore the field
and develop the technology further with an objective to find the solutions for the
major industrial problems, and to work for the societal benefits.
I sincerely acknowledge Springer for this opportunity and for their professional
support. Finally, I would like to thank all the chapter authors for their availability
and valuable contribution.
Johannesburg, South Africa Kapil Gupta
May 2017
Contents
Part I Modern Machining
1 Fabrication of Micro-cutting Tools for Mechanical
Micro-machining... .... ..... .... .... .... .... .... ..... .... 3
M. Ganesh, Ajay Sidpara and Sankha Deb
2 Machining of Glass Materials: An Overview.. .... .... ..... .... 23
Asma Perveen and Carlo Molardi
3 Thermal-Assisted Machining of Titanium Alloys .. .... ..... .... 49
O.A. Shams, A. Pramanik and T.T. Chandratilleke
4 Abrasive Water Jet Machining of Composite Materials. ..... .... 77
Sumit Bhowmik, Jagadish and Amitava Ray
Part II Advanced Repair and Joining
5 Advanced Joining and Welding Techniques: An Overview ... .... 101
Kush Mehta
6 Laser-Based Repair of Damaged Dies, Molds, and Gears .... .... 137
Sagar H. Nikam and Neelesh Kumar Jain
7 Friction Stir Welding—An Overview.... .... .... .... ..... .... 161
Arun Kumar Shettigar and M. Manjaiah
8 Ultrasonic Spot Welding—Low Energy Manufacturing
for Lightweight Fuel Efficient Transport Applications.. ..... .... 185
Farid Haddadi
Part III Sustainable Manufacturing
9 Perspectives on Green Manufacturing... .... .... .... ..... .... 213
Varinder Kumar Mittal
vii
viii Contents
10 Experimental Investigation and Optimization
on MQL-Assisted Turning of Inconel-718 Super Alloy.. ..... .... 237
Munish K. Gupta, P.K. Sood, Gurraj Singh and Vishal S. Sharma
11 Dry and Near-Dry Electric Discharge Machining Processes .. .... 249
Krishnakant Dhakar and Akshay Dvivedi
12 Laser Metal Deposition Process for Product Remanufacturing........ 267
RasheedatM.Mahamood,EstherT.AkinlabiandMosesG.Owolabi
Index .... .... .... .... .... ..... .... .... .... .... .... ..... .... 293
Part I
Modern Machining
