Table Of ContentENGINEERING – INDUSTRIAL & MANUFACTURING A MANUFACTURING DESIGN AND TECHNOLOGY SERIES
D
D
ADDITIVE MANUFACTURING I
T
I
V
APPLICATIONS AND INNOVATIONS
E
M
There has been a great deal of progress in additive manufacturing A
N
(AM) during the past two decades and recent developments have
U
ADDITIVE
been highlighted by many researchers. However, until now, there F
A
has been a limit to what is available for beginners in a step-by-step C
T MANUFACTURING
format, showcasing the different commercial AM technologies U
R
for field application. This book helps fill that gap. Additive I
N
Manufacturing: Applications and Innovations presents case studies G APPLICATIONS AND INNOVATIONS
of commonly used AM technologies with basic numerical problems
for better understanding. It also includes hybrid processes and
4D printing applications, which currently are not offered in other
AM books.
FEATURES
• Offers solved and unsolved problems in additive manufacturing S
I
N
• Provides an understanding for additive manufacturing per
G
international standards H
• Includes case studies for better understanding of the individual •
D
processes
A
V
• Presents a review of specific technology highlights I
M
• Introduces future research directions, mainly in 4D printing
applications EDITED BY
RUPINDER SINGH
J. PAULO DAVIM
ISBN: 978-1-138-05060-0
90000
9 781138 050600
CRC Press titles are available as eBook editions in a range of digital formats
Additive Manufacturing
Manufacturing Design and
Technology Series
Series Editor
J. Paulo Davim
Drills: Science and Technology of Advanced Operations,
by Viktor P. Astakhov
Technological Challenges and Management: Matching Human and
Business Needs, edited by Carolina Machado and J. Paulo Davim
Advanced Machining Processes: Innovative Modeling Techniques,
edited by Angelos P. Markopoulos and J. Paulo Davim
Management and Technological Challenges in the Digital Age,
edited by Pedro Novo Melo and Carolina Machado
Additive Manufacturing: Applications and Innovations,
edited by Rupinder Singh and J. Paulo Davim
Manufacturing Design and
Technology Series Additive Manufacturing
Applications and Innovations
Series Editor
J. Paulo Davim
Drills: Science and Technology of Advanced Operations,
by Viktor P. Astakhov
Technological Challenges and Management: Matching Human and
Business Needs, edited by Carolina Machado and J. Paulo Davim
Advanced Machining Processes: Innovative Modeling Techniques,
edited by Angelos P. Markopoulos and J. Paulo Davim
Management and Technological Challenges in the Digital Age,
edited by Pedro Novo Melo and Carolina Machado
Edited by
Additive Manufacturing: Applications and Innovations, Rupinder Singh
edited by Rupinder Singh and J. Paulo Davim
J. Paulo Davim
CRC Press
Taylor & Francis Group
6000 Broken Sound Parkway NW, Suite 300
Boca Raton, FL 33487-2742
© 2019 by Taylor & Francis Group, LLC
CRC Press is an imprint of Taylor & Francis Group, an Informa business
No claim to original U.S. Government works
Printed on acid-free paper
International Standard Book Number-13: 978-1-1380-5060-0 (Hardback)
This book contains information obtained from authentic and highly regarded sources. Reasonable
efforts have been made to publish reliable data and information, but the author and publisher cannot
assume responsibility for the validity of all materials or the consequences of their use. The authors and
publishers have attempted to trace the copyright holders of all material reproduced in this publication
and apologize to copyright holders if permission to publish in this form has not been obtained. If any
copyright material has not been acknowledged please write and let us know so we may rectify in any
future reprint.
Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced,
transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or
hereafter invented, including photocopying, microfilming, and recording, or in any information
storage or retrieval system, without written permission from the publishers.
For permission to photocopy or use material electronically from this work, please access www.
copyright.com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC),
222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that
provides licenses and registration for a variety of users. For organizations that have been granted a
photocopy license by the CCC, a separate system of payment has been arranged.
Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are
used only for identification and explanation without intent to infringe.
Library of Congress Cataloging‑in‑Publication Data
Names: Singh, Rupinder, 1979- editor. | Davim, J. Paulo, editor.
Title: Additive manufacturing : applications and innovations / [edited by]
Rupinder Singh and J. Paulo Davim.
Other titles: Additive manufacturing (CRC Press : 2018)
Description: First edition. | Boca Raton, FL : CRC Press/Taylor & Francis
Group, 2018. | Includes bibliographical references and index.
Identifiers: LCCN 2018027130 | ISBN 9781138050600 (hardback : acid-free paper)
| ISBN 9781315168678 (ebook)
Subjects: LCSH: Three-dimensional printing. | Manufacturing processes.
Classification: LCC TS171.95 .A3322 2018 | DDC 670--dc23
LC record available at https://lccn.loc.gov/2018027130
Visit the Taylor & Francis Web site at
http://www.taylorandfrancis.com
and the CRC Press Web site at
http://www.crcpress.com
CRC Press
Taylor & Francis Group
6000 Broken Sound Parkway NW, Suite 300
Boca Raton, FL 33487-2742
© 2019 by Taylor & Francis Group, LLC
CRC Press is an imprint of Taylor & Francis Group, an Informa business Contents
No claim to original U.S. Government works
Printed on acid-free paper
Preface ...............................................................................................................vii
International Standard Book Number-13: 978-1-1380-5060-0 (Hardback)
Editors .................................................................................................................ix
This book contains information obtained from authentic and highly regarded sources. Reasonable Contributors ......................................................................................................xi
efforts have been made to publish reliable data and information, but the author and publisher cannot
assume responsibility for the validity of all materials or the consequences of their use. The authors and
publishers have attempted to trace the copyright holders of all material reproduced in this publication Chapter 1 Developing functionally graded materials by fused
and apologize to copyright holders if permission to publish in this form has not been obtained. If any deposition modelling assisted by investment casting ........1
copyright material has not been acknowledged please write and let us know so we may rectify in any
Sunpreet Singh and Rupinder Singh
future reprint.
Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, Chapter 2 Metal additive manufacturing using lasers ........................37
transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or
C. P. Paul, A. N. Jinoop and K. S. Bindra
hereafter invented, including photocopying, microfilming, and recording, or in any information
storage or retrieval system, without written permission from the publishers.
Chapter 3 Investigations to enhance the strength of open cell
For permission to photocopy or use material electronically from this work, please access www.
porous regular interconnect structure .................................95
copyright.com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC),
222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that Jatender Pal Singh and Pulak M. Pandey
provides licenses and registration for a variety of users. For organizations that have been granted a
photocopy license by the CCC, a separate system of payment has been arranged.
Chapter 4 Fused deposition modelling: Applications and
Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are advancements...........................................................................127
used only for identification and explanation without intent to infringe.
Kamaljit Singh Boparai, Rupinder Singh and
Jasgurpreet Singh Chohan
Library of Congress Cataloging‑in‑Publication Data
Names: Singh, Rupinder, 1979- editor. | Davim, J. Paulo, editor. Chapter 5 Metal matrix composite from thermoplastic waste..........187
Title: Additive manufacturing : applications and innovations / [edited by] Narinder Singh, Rupinder Singh and I. P. S. Ahuja
Rupinder Singh and J. Paulo Davim.
Other titles: Additive manufacturing (CRC Press : 2018)
Description: First edition. | Boca Raton, FL : CRC Press/Taylor & Francis Chapter 6 Joining of dissimilar thermoplastic with friction stir
Group, 2018. | Includes bibliographical references and index. welding through rapid tooling ............................................211
Identifiers: LCCN 2018027130 | ISBN 9781138050600 (hardback : acid-free paper)
Ranvijay Kumar, Rupinder Singh and I. P. S. Ahuja
| ISBN 9781315168678 (ebook)
Subjects: LCSH: Three-dimensional printing. | Manufacturing processes.
Classification: LCC TS171.95 .A3322 2018 | DDC 670--dc23
Chapter 7 A novel approach of using ultrasound to improve the
LC record available at https://lccn.loc.gov/2018027130
surface quality of 3D printed parts .....................................241
S. Maidin, E. Pei and M. K. Muhamad
Visit the Taylor & Francis Web site at
http://www.taylorandfrancis.com
and the CRC Press Web site at Index ................................................................................................................263
http://www.crcpress.com
v
Preface
Today, additive manufacturing (AM) technologies are regarded as a
revolutionary manufacturing technology. In this present commercial
world, as the service life of components is relatively reduced due to fre-
quent changes in the customer demand as well as product design, these
innovative technologies have made significant strides for the past few
years with immense relevance to design creativity, digital fabrication,
and time-compression with varieties of product. As per definition of
AM, these processes involve the fabrication of three-dimensional parts
through material addition in the form of thin layers. AM technologies
are being widely used for the fabrication of functional/non-functional
parts with a variety of materials such as polymers, metals, ceramics and
thereby combinations. The parts thus fabricated could be used for vari-
ous end-user applications such as architecture, construction, industrial
design, automotive, aerospace, military, engineering, dental and medical
industries, biotech (human tissue replacement), fashion, footwear, jewel-
lery, eyewear, education, geographic information systems, food and many
other fields. This book highlights the latest innovations in the area of AM
along with basic fundamentals, mathematical modelling, suitable numeri-
cal problems and future scope/directions, especially for undergraduate
and postgraduate students.
In spite of the best of our efforts, there are bound to be some mis-
takes. The same may kindly be brought to our notice for rectification. We
sincerely hope that Additive Manufacturing: Applications and Innovations,
which is of the Manufacturing Design and Technology Series meets the
expectations of readers on this vital subject of production technology.
vii
Editors
Rupinder Singh received his PhD degree
in mechanical engineering in 2006 from
Thapar Institute of Engineering and
Technology, Patiala (India), the MTech degree
in production engineering in 2001, and the
BTech production engineering degree in
1999 from the Punjab Technical University,
Jalandhar (India). He is a chartered engineer
with the Institution of Engineers (India).
Currently, he is Professor of the Department
of Production Engineering at the Guru
Nanak Dev Engineering College, Ludhiana
(India). He has more than 17 years of teach-
ing and research experience in manufacturing and production engineer-
ing with special emphasis in additive manufacturing. Dr. Singh’s interests
are rapid casting, nontraditional machining and maintenance engineer-
ing. He has guided large numbers of PhD and masters students as well
as coordinated and participated in 18 research projects. Dr. Singh has
received several scientific and research awards. He is the editor-in-chief of
2 international journals, guest editor of 4 journals, book editor and scien-
tific advisor to 2 international journals. Presently, he is an editorial board
member of 5 international journals and acts as reviewer for more than 10
prestigious Web of Science journals. In addition, Dr. Singh authored more
than 20 books, 50 book chapters and 424 articles in journals and confer-
ences (h-index 27+/2700+ citations).
ix
