Table Of Content1th Inlernalional
Symposium on
High-Temperature
Metallurgical
Processing
FEBRUARY 14-18
DOWNTOWN NASHVILLE,
TENNESSEE MUSIC CITY CENTER
New proceedings volumes
from the TMS2016 Annual Meeting:
(cid:115) 7th International Symposium on High-Temperature
Metallurgical Processing
(cid:115) CFD Modeling and Simulation in Materials Processing 2016
(cid:115) Characterization of Minerals, Metals, and Materials 2016
(cid:115) Energy Technology 2016: Carbon Dioxide Management
and Other Technologies
(cid:115) EPD Congress 2016
(cid:115) Light Metals 2016
(cid:115) Magnesium Technology 2016
(cid:115) Rare Metal Technology 2016
(cid:115) REWAS 2016
(cid:115) Shape Casting: 6th International Symposium
(cid:115) TMS 2016 Supplemental Proceedings
Proceedings of a symposium sponsored by
the Pyrometallurgy Committee of the
Extraction and Processing Division (EPD) of
The Minerals, Metals & Materials Society (TMS)
held during
FEBRUARY 14-18
DOWNTOWN NASHVILLE,
TENNESSEE MUSIC CITY CENTER
Edited by:
Jiann-Yang Hwang, Tao Jiang, P. Chris Pistorius,
(cid:39)(cid:69)(cid:82)(cid:65)(cid:82)(cid:68)(cid:79)(cid:0)(cid:50)(cid:14)(cid:38)(cid:14)(cid:0)(cid:33)(cid:76)(cid:86)(cid:69)(cid:65)(cid:82)(cid:0)(cid:38)(cid:14), Onuralp Yücel, Liyuan Cai,
Baojun Zhao, Dean Gregurek, and Varadarajan Seshadri
Editors
.Tiann-Yang Hwang Liyuan Cai
Tao Jiang Baojun Zhao
P. Chris Pistorius Dean Gregurek
Gerardo R.F. Alvear F. Varadarajan Seshadri
Onuralp Yiicel
ISBN 978-3-319-48617-8 ISBN 978-3-319-48093-0 (eBook)
DOI 10.1007/978-3-319-48093-0
Chemistry and Materials Science: Professional
Copyright © 2016 by The Minerals, Metals & Materials Society
Published by Springer International Publishers, Switzerland, 2016
Reprint of the original edition published by John Wiley & Sons, Inc., 2016, 978-1-119-22575-1
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TABLE OF CONTENTS
7th International Symposium on
High-Temperature Metallurgical Processing
Preface ....................................................................................................................xv
About the Editors .................................................................................................xvii
Energy Efficient Clean Metallurgical Technology
Flash Reduction of Magnetite and Hematite Concentrates with
Hydrogen in a Lab-Scale Reactor for a Novel Ironmaking Process ........................3
Yousef Mohassab, Mohamed Elzohiery, and Hong Yong Sohn
Investigation of Coal Tar Pitch Binder for the Production of Formed Coal
Briquettes for COREX from High Volatile Coal Powder ......................................11
Yongbin Yang, Yaxuan Wang, Qian Li, Bin Xu, Qiang Zhong, and Wei Gao
Upgrading of Iron-Rich Titanium Minerals Using a Molten Salt Process .............19
Farzin Fatollahi-Fard and Petrus Christiaan Pistorius
Direct Electrolytic Production of Mo-Si-Ti-C Composites from Their
Oxides/Sulfide/Carbon Mixture Precursor in Molten Salt .....................................27
Xingli Zou, Xionggang Lu, Qian Xu, Hongwei Cheng, Shuhua Geng, and
Zhongfu Zhou
Reduction Kinetics of Magnetite Concentrate Particles with H + CO at
2
1200 to 1600 °C Relevant to a Novel Ironmaking Process ....................................35
Mohamed Elzohiery, Yousef Mohassab, Jagannath Pal, Shengqin Zhang, and
Hong Yong Sohn
Advanced Oxygen Lances for Safer Furnace Tapping Operations ........................43
Peter Sylvén and Darwin Morales
Utilization of Pine Nut Shell for Preparation of High Surface Area
Activated Carbon by Microwave Heating and KOH Activation ............................51
Xuefeng Liao, Jinhui Peng, Shengzhou Zhang, Hongying Xia, Libo Zhang,
Guo Chen, and Tu Hu
v
Research on High Temperature Mechanical Properties of 50Cr5MoV
Roll Steel ................................................................................................................59
Dong-chang Huang, GuangliangWu, and Xin-bin Liu
Extraction and Recovery of Metals
Separation of Rhenium and Molybdenum from Molybdenite Concentrate
by Microwave-Assisted Roasting ..........................................................................69
Tao Jiang, Linfeng Zhou, Zhiwei Peng, Guanghui Li, and Rong Sun
Active Oxidation and Fume Formation from Liquid SiMn ...................................77
Ida Kero and Gabriella Tranell
Research on Enrichment of MFe and RO Phase from Converter Steel Slag
by Super Gravity ....................................................................................................85
Chong Li, Jintao Gao, and Zhancheng Guo
Volatilization of Rhenium from Molybdenite Concentrate by
Oxidative Roasting .................................................................................................93
Guanghui Li, Rong Sun, Zhiwei Peng, Linfeng Zhou, and Yuanbo Zhang
Kinetic Investigation of the Electric Furnace Copper Slag Treatment ................101
Stephan R. Steinacker and Juergen Antrekowitsch
The Extraction of Zinc from Willemite by Calcified-Roasting and
Ammonia-Leaching Process Based on Phase Reconstruction .............................109
Wei Chen, Yufeng Guo, Feng Chen, Tao Jiang, and Xudong Liu
An Investigation on Antimony Production by Using
Niederschlag Process ...........................................................................................117
Sedef Pinar Basag, Ahmet Turan, and Onuralp Yucel
Oxygen-Rich Side Blow Bath Smelting Technology – New Developments
in China ................................................................................................................123
Lin Chen, Wei Chen, Hui Xiao, Tianzu Yang, Weifeng Liu, and Duchao Zhang
Carbon Refractories in an Oxidizing Process? Copper Smelting in an
Outotec® Ausmelt TSL Furnace With a UCAR® ChillKote™
Refractory System ................................................................................................131
Jacob Wood, Stefanie Creedy, and Peter Duncanson
vi
Enrichment of Gold in Low Grade Copper Matte from Arsenical
Refractory Gold Concentrate via Matte Smelting Method ..................................139
Duchao Zhang, Qingkai Xiao, Tianzu Yang, Weifeng Liu, and Lin Chen
Alloys and Materials Preparation
Zinc and Refractories – A Nasty Relation ...........................................................149
D. Gregurek, S. Redik, C. Wenzl, and A. Spanring
Preliminary Study on Preparation of Al-Sc Master Alloy in
Na AlF -K AlF -AlF Melt .................................................................................157
3 6 3 6 3
Zhongliang Tian, Yanqing Lai, Kai Zhang, Xun Hu, Hongliang Zhang, and Jie Li
Effect of the Reductants on the Production of Iron Based Alloys from
Mill Scale by Metallothermic Process .................................................................165
Mehmet Bug˘daycı, Ahmet Turan, Murat Alkan, and Onuralp Yücel
Experimental Study on Iron-Based Alloy as Cladding Layer—Improving
High Temperature Oxidation Resistance of Furnace Alloy .................................173
Wang Yanze, Chen Chen, and Hong Xin
Production of FeMn Alloys with Heat Treated Mn-Nodules ...............................181
Merete Tangstad, Eli Ringdalen, Edmundo Manilla, and Daniel Davila
Thermodynamic Analysis and Experiments on Vacuum Separation of
Sn-Sb Alloy ..........................................................................................................189
Junjie Xu, Lingxin Kong, Yifu Li, Bin Yang, Yongnian Dai, Kunhua Wu, and
Anxiang Wang
Simulation of Solidification Microstructure of 30Cr2Ni4MoV Steel
Ingot under Different Intensities of Mechanical Oscillation Condition ..............197
ShuangYu Du, JieYu Zhang, Bo Wang, SenYang Qian, and Jian Zhao
Production of ZrB -B C Composite Materials via SHS Process .........................205
2 4
Kag˘an Benzes¸ik, Mehmet Bug˘daycı, Ahmet Turan, and Onuralp Yücel
Research on Microwave Roasting of ZnO and Application in
Photocatalysis ......................................................................................................211
Qin Guo, Linqing Dai, Shenghui Guo, Libo Zhang, and Jinhui Peng
vii
Fundamental Research of Metallurgical Process
Reduction Kinetics of Hematite Concentrate Particles by CO+H
2
Mixture Relevant to a Novel Flash Ironmaking Process......................................221
Yousef Mohassab, Feng Chen, Mohamed Elzohiery, Amr Abdelghany, Shengqin
Zhang, and Hong Yong Sohn
SO Formation in Copper Smelting Process: Thermodynamic Consideration ....229
3
Mao Chen, Zhixiang Cui, Leonel Contreras, Chuanbing Wei, and Baojun Zhao
Effect of Oxidation on Wetting Behavior between Silicon and Silicon Carbide ........237
Yaqiong Li, Lifeng Zhang, and Zineb Benouahmane
Effect of CaO/SiO and P O on the Viscosity of
2 2 5
FeO-SiO -V O -CaO-P O Slags ........................................................................243
2 2 3 2 5
Zhen Zhang, Bing Xie, Pan Gu, Jiang Diao, and Hongyi Li
Heat Losses to Furnace Coolers as a Function of Process Intensity ....................251
M.W. Kennedy, A. MacRae, and H. Haaland
Viscosity of Partially Crystallized BOF Slag .......................................................263
Zhuangzhuang Liu, Bart Blanpain, and Muxing Guo
Origin and Evolution of Non-Metallic Inclusions for Al-Killed Steel
during EAF-LF-VD-CC Process ..........................................................................271
Hai-yan Tang, Xiao-chen Guo, Peng-fei Cheng, Yong-cang Liang, Jing-she Li,
and Baojun Zhao
The Dynamic Dissolution of Coke with Slag in Melting and Dropping Zone ..........279
Yingli Liu, Qingguo Xue, Wentao Guo, Haibin Zuo, Xuefeng She, and
Jingsong Wang
Research on Oxidation Kinetics of SPHC Steel at 500~900° C ..........................287
Dongchang Huang, Guangliang Wu, and Xinbin Liu
Direct Reduction and Smelting Reduction
Experiment Research on Direct Reduction of Celestine by
Rotary Hearth Furnace Process ............................................................................297
Dongping Duan, Hongliang Han, Siming Chen, E Zhou, and Li Zhong
viii
Influence of Slag Basicity on the Silicon Within the Stainless Steel Master
Alloy Prepared by Smelting Reduction of Fe-Ni-Cr Sinters ...............................303
Yanhui Liu, Pingsheng Lai, Xuewei Lv, and Chenguang Bai
Reduction Behavior of Chromic Oxide in Ti–Bearing BF Slag ..........................309
Baohua Li, Xuewei Lv, Yun Chen, Yanhui Liu, and Shengping Li
Effects of Mineral Oxides on the Precipitation Micro-Morphology of
Metallic Iron in the Reduction of Iron Oxides Under CO Atmosphere ...............317
Zhancheng Guo, ZhiLong Zhao, Huiqing Tang, Jingtao Gao, and Lin Lin
Influence of Operation Parameters on Mass Fraction of Sulfur in the
Hot Metal in COREX Process .............................................................................327
Laixin Wang, Shengli Wu, Minyin Kou, Xinliang Liu, Yujue Wang,
and Weidong Zhuang
Influence of Operation Parameters on Sticking Behavior of Pellets in
COREX Shaft Furnace .........................................................................................335
Xinliang Liu, Shengli Wu, Zhe Wang, Laixin Wang, and Mingyin Kou
Relationship between Coking Properties of Lump Coal and Its
Pulverization in COREX Process ........................................................................343
Qihang Liu and Peng Zang
Thermogravimetric Analysis of Coal Used in Rotary Kiln of Iron Ore
Oxide Pellet ..........................................................................................................351
Qiang Zhong, Yongbin Yang, Qian Li, and Tao Jiang
Sintering and Pelletizing of Iron Ores
Enhancing the Removal of Sodium and Potassium of Sinter by
CO-Containing Flue Gas Circulation Sintering Process ......................................361
Chen Lui, Guanghui Li, Ruijun Wang, Zhengwei Yu, Qian Li, Zhao Jing, and
Yuanbo Zhang
The Preheating and Roasting Properties of Fluorine-Bearing Iron
Concentrate Pellets and Main Influence Factors ..................................................369
Lu Yang, Shuai Wang, Gang-hua Fu, Yu-feng Guo, and Tao Jiang
ix
