5th Conference on Aerospace Materials, Processes, and Environmental Technology

820 Pages·2003·43.16 MB·English

https://ntrs.nasa.gov/search.jsp?R=20040083973 2018-01-21T22:19:33+00:00Z
National Aeronautics and NASA/CP—2003–212931
Space Administration
AD33
George C. Marshall Space Flight Center
Marshall Space Flight Center, Alabama
35812
5th Conference on Aerospace Materials,
Processes, and Environmental Technology
M.B. Cook and D. Cross Stanley, Editors
Marshall Space Flight Center, Marshall Space Flight Center, Alabama
Proceedings of a conference held
in Huntsville, Alabama,
September 16–18, 2002
November 2003
National Aeronautics and NASA/CP—2003–212931
Space Administration
AD33
George C. Marshall Space Flight Center
Marshall Space Flight Center, Alabama
35812
5th Conference on Aerospace Materials,
Processes, and Environmental Technology
M.B. Cook and D. Cross Stanley, Editors
Marshall Space Flight Center, Marshall Space Flight Center, Alabama
Proceedings of a conference held
in Huntsville, Alabama,
September 16–18, 2002
National Aeronautics and
Space Administration
Marshall Space Flight Center • MSFC, Alabama
35812
November 2003
Available from:
NASA Center for AeroSpace Information National Technical Information Service
7121 Standard Drive 5285 Port Royal Road
Hanover, MD 21076–1320 Springfield, VA 22161
(301) 621–0390 (703) 487–4650
The NASA STI Program Office…in Profile
Since its founding, NASA has been dedicated to • CONFERENCE PUBLICATION. Collected
the advancement of aeronautics and space papers from scientific and technical conferences,
science. The NASA Scientific and Technical symposia, seminars, or other meetings sponsored
Information (STI) Program Office plays a key or cosponsored by NASA.
part in helping NASA maintain this important
role. • SPECIAL PUBLICATION. Scientific, technical,
or historical information from NASA programs,
The NASA STI Program Office is operated by projects, and mission, often concerned with
Langley Research Center, the lead center for subjects having substantial public interest.
NASA’s scientific and technical information. The
NASA STI Program Office provides access to the • TECHNICAL TRANSLATION.
NASA STI Database, the largest collection of English-language translations of foreign scientific
aeronautical and space science STI in the world. The and technical material pertinent to NASA’s
Program Office is also NASA’s institutional mission.
mechanism for disseminating the results of its
research and development activities. These results Specialized services that complement the STI
are published by NASA in the NASA STI Report Program Office’s diverse offerings include creating
Series, which includes the following report types: custom thesauri, building customized databases,
organizing and publishing research results…even
• TECHNICAL PUBLICATION. Reports of providing videos.
completed research or a major significant phase
of research that present the results of NASA For more information about the NASA STI Program
programs and include extensive data or Office, see the following:
theoretical analysis. Includes compilations of
significant scientific and technical data and • Access the NASA STI Program Home Page at
information deemed to be of continuing reference http://www.sti.nasa.gov
value. NASA’s counterpart of peer-reviewed
formal professional papers but has less stringent • E-mail your question via the Internet to
limitations on manuscript length and extent of [email protected]
graphic presentations.
• Fax your question to the NASA Access Help
• TECHNICAL MEMORANDUM. Scientific and Desk at (301) 621–0134
technical findings that are preliminary or of
specialized interest, e.g., quick release reports, • Telephone the NASA Access Help Desk at (301)
working papers, and bibliographies that contain 621–0390
minimal annotation. Does not contain extensive
analysis. • Write to:
NASA Access Help Desk
• CONTRACTOR REPORT. Scientific and NASA Center for AeroSpace Information
technical findings by NASA-sponsored 7121 Standard Drive
contractors and grantees. Hanover, MD 21076–1320
(301)621–0390
The AMPET Conference would not be possible
without the support of our sponsors.
Marshall Space Flight Center
http://www.msfc.nasa.gov/
NASA’s Materials Replacement Technology Team
Space Shuttle Program
http://www1.msfc.nasa.gov/NEWMSFC/shuttle1.html
https://shuttleonline2.msfc.nasa.gov/sea/index.cfm
NASA’s Materials and Processes Working Group
National Center for Advanced Manufacturing
http://ncam.msfc.nasa.gov/
American Institute of Aeronautics and Astronautics
http://www.aiaa.org/
ASM International
http://www.asm-intl.org/
Aerospace Industries Association
http://www.aia-aerospace.org/
Environmental Protection Agency
http://www.epa.gov/
National Center for Manufacturing Sciences
http://www.ncms.org/
University of New Orleans
http://www.uno.edu/
th
Proceedings of 5 Conference on Aerospace Materials, Processes and
Environmental Technology (AMPET)
SESSION A
A1: Pollution Prevention Efforts
Urban Plant Potentiality for VOC Detoxification
Irene I. Patalakh
JSC Metal Finishing Waste Minimization Methods
Erica N. Sullivan (paper not available)
Design for the Environment
Gene Harm (presentation also available)
Waste Water Recycling at Space Launch Complex 6
Rhonda Cardinal (presentation also available)
Oxygen and Breathing Air Hardware Cleaning and Verification Technique at NASA’s Johnson
Space Center’s Neutral Buoyancy Facility
Pat Hudnall
A2: Innovative Inspection Techniques
Fatigue Crack and Porosity Measurement in Composite Materials by Thermographic and Ultrasonic
Methods
James L. Walker (paper not available)
Quantitative Remaining Life Assessments for Aerospace Components using Photon Induced Position
Annihilation (PIPA)
Douglas W. Akers (presentation also available)
Acoustography-Based Inspection of Companies
Jas Sandhu (paper not available)
NDE of Friction Stir Welds on the Space Shuttle External Tank
David Kinchen (presentation also available)
Non-ODC Aircraft Oxygen Line Cleaning System
John Herrington (presentation also available)
A3: Advancements in Manufacturing and Repair
Hydrogen Torch Braze for SSME Nozzle Tube Repair
Jack Weeks
Evaluation of New Repair Methods for Seal Surface Defects on RSRM Hardware
Stephanie Stanley (presentation also available)
Microgravity Manufacturing
Ken Cooper (presentation also available)
Advanced Material Developments with Laser Engineered Net Shaping
Glenn Williams (paper not available)
Shuttle PRCS Thruster Fuel Valve Pilot Seal Extrusion – A Cradle-to-Grave Service History
Correlation
Jess Waller (presentation also available)
SESSION B
B1: Environmental Regulatory Issues
The Puget Sound Clean Air Agency Aerospace NESHAP
John Schantz (presentation also available)
Green Purchasing Overview
Rhonda Mann (paper not available)
NASA’s Principal Center for Review of Clean Air Act Regulations
Marceia Clark-Ingram (paper not available)
Protecting the Global Environment – The Role of Industrial Process Engineers
Carole LeBlanc
B2: Advanced Materials I
Metal Matrix Composite LOX Turbopump Housing via Novel Tool-less Net-Shape Pressure
Infiltration Casting Technology
Sandeep Shah (paper not available)
Organic Binder Developments for Solid Freeform Fabrication
Ken Cooper (presentation also available)
Environmentally Compatible Vapor-Phase Corrosion Inhibitor for Space Shuttle Hardware
Howard Novak (presentation also available)
Evaluation of EL-Form Rhenium for Zero Erosion Materials
Richard Foedinger (presentation also available)
Syntactic Metals: A Survey of Current Technology
Ray Erikson (presentation also available)
B3: Information Tools
NASA AP2 Integrated Technology Database
David Crawford
Improving Profits with Materials Optimization in Manufacturing
Chris Nunez
NASA Materials Related Lessons Learned
Danny Garcia (presentation also available)
Colossal Tooling Design: 3D Simulation for Ergonomic Analysis
Steve Hunter (presentation also available)
SESSION C
C1: Evaluation of Solvent Substitutes
Selection of a Non-ODC Solvent for Rubber Processing Equipment Cleaning
Richard Morgan (presentation also available)
Case Study on Hazardous Chemical Replacement – Solvent Paint Strippers Replaced by Dry Media
Blasting
Richard Buckholz (paper not available)
Ozone Friendly Solvent Alternatives for Aerospace Applications
Abid Merchant
Testing and Qualification of a Non-CFC Cleanliness Verification Agent
Eric Eichinger (paper not available)
C2: Advanced Materials I
Optical Properties of Thin Film Molecular Mixtures
Donald A. Jaworske (presentation also available)
Development of Lightweight Material using High Strength Fibers Against Space Debris Impacts
Makoto Tanaka
Replacement of Ablators with Phase-Change Material for Thermal Protection of STS Elements
Raj Kaul (paper not available)
Using Isothermal Microcalorimetry to Determine Compatibility of Structural Materials with High
Test Hydrogen Peroxide (HTP) Propellant
Rudy Gostowski
C3: Technical Standards and Aerospace Materials
NASA Technical Standards Program
William Vaughan (presentation also available)
Standardization Efforts for Mechanical Testing and Design of Advanced Ceramic Materials and
Components
Jonathan Salem (presentation also available)
Standards Development Activities at WSTF
Harold Beeson
Corrosion of Highly Specular Vapor Deposited Aluminum (VDA) on Earthshade Door Sandwich
Structure
Daniel Plaskon
SESSION D
D1: Surface Cleanliness Inspections
Fluorescent Cleaning Process
Jim Deardorff
Analysis of Non-Volatile Residues with a Standard FTIR Accessory, The VSphere
Martin Szczesniak
Use of FT-IR Analysis to Support Contamination Studies for Bonding Surfaces
Richard Boothe
A Study of Stains on Metals using Infrared Hyperspectral Imaging
G. L. Powell (paper not available)
D2: Materials Test Methods and Evaluation
Corrosion Prevention Compound Evaluation Method
Sarah J. H. Kuhlman (presentation also available)
Infrared Spectroscopy as a Chemical Fingerprinting Tool
Tim Huff (presentation also available)
Reference Material Kydex-100 Test Data Message for Flammability Testing
Carl Engel (presentation also available)
The Effects of Gravity on the Combustion Synthesis of Porous Biomaterials
Martin Castillo (presentation also available)
The Effects of Molding and Machining on the Dimensional Stability of Neoflon CTFE M400H
Polychlorotrifluoroethylene Rod Stock and Valve Seats
Jess Waller (presentation also available)
D3: Advanced Manufacturing Research
Cryogenic Temperature Effects on Performance of Polymer Composites
David Hui
Toward Healing of Composite Cryogenic Tanks
Richard Patton
Prediction of Microcracking Induced Permeability of Cryogenic Composite Tanks
John Whitcomb (presentation also available)
Solid-State Friction Stir Welding
George Buchanan
Non-Autoclave Processing of Large Re-Usable Aerospace Structures
Al Loos
SESSION E
E1: Environment-Friendly Cleaning Products and Processes
Precision Chair Hardware: Maintenance of Fluid Systems Cleanliness
Michael D. Pedley (paper not available)
Novec Engineered Fluids
David Hesselroth (presentation also available)
Cleaning to 6 Sigma Standards
Donald Bowden
Clean Machining with New Volatile Lubricant Fluid
David Hesselroth (presentation also available)
E2: Materials Test Methods and Evaluation
Durable Surface Contamination Standards
Paul Shelley (presentation also available)
Effects of Thermal Exposure on Properties of Al-Li Alloys
Sandeep Shah (paper not available)
Hydrogen Permeability of Composite Tank Materials under Biaxial Strain
Erik Stokes
Micro-Raman Analysis of Irradiated Diamond Films
R. L. Newton (presentation also available)
E3: Development in Metallic Processes
High Strength and Wear Resistant Aluminum Alloy for High Temperature Applications
Jonathan A. Lee
Aluminum Lithium Alloys Use for Reusable Future Launcher Cryogenic Metallic Tanks
Eric Grosjean (presentation also available)
Vacuum Plasma Spray Forming of Copper Alloy Liners for Regeneratively Cooled Liquid Rocket
Combustion Chamber
Frank Zimmerman
JG-PP Lead-Free Solder Project
Brian Greene (paper not available)
Friction Stir Process Mapping Methodology
Alex Kooney (paper not available)
SESSION F
F1: Synthesis of Nano Materials
Synthesis and Characterization of Carbon Nanotubes for Reinforced and Functional Applications
Shen Zhu
Synthesis and Coating of Nanoparticles
Abraham Ulman
A New Process for the Deposition of Nanostructured Thin Films Size-Classified Nanoparticles
Renato P. Camata (presentation also available)
The “Ship-in-the-Bottle Approach” to Synthesis of Nano Materials via Sonolyis
Devinder Mahajan (presentation also available)