2013 apache sprayer parts book as720 as1020 as1025 as1220

422 Pages·2013·19.43 MB·English

by  Equipment Technologies, Inc.

2013 APACHETM
AS720 • AS1020
AS1025 • AS1220
Parts Manual
FORM # 580000094
COPYRIGHT 2013
EquIPMEnT TECHnOlOGIEs

Specifications
AS720
Tank Capacity 750 gallons [2839 liters]
Engine 160 hp [119 3 kW] Tier III Cummins
Transmission ITl/JCB Power shift 4-speed, torque converted
speed Ranges 1st 0-5 mph [0-8 04 km/h]
2nd 0-9 mph [0-14 5 km/h]
3rd 0-16 mph [0-25 7 km/h]
4th 0-28 mph [0-45 km/h]
Brakes Internal, wet disc self adjusting
suspension Front axle: Center oscillation with independent hydraulic accumulation
Rear axle: Patented hydraulic load suspension with compensating anti-sway
control, self-adjusting for diminishing/increasing load
Cab ET custom pressurized cab
Crop Clearance 42 in [106 6 cm] or 50 in [127 cm]
axles 120 to 160 in [304 8 to 406 4 cm]
120 in [304 8 cm] fixed
Final Drive ITl/JCB planetary gear set
Weight 17,400 lb [7892 5 kg] dry weight
Fuel Capacity 100 gallons [379 liters]
Width 12 ft [3 6 m]
length 24 ft [7 3 m]
Height 144 in [365 7 cm]
Wheel Base 15 ft [4 6 m]
Turning Radius 17 ft [5 1 m]
Tires standard Front: 380/80R38
standard Rear: 380/90R46
Optional: 320/90R50
Booms 80 ft [24 3 m]
90 ft [27 4 m]
100 ft [30 4 m],
60 / 80 ft [18 2 / 24 3 m]
60 / 90 ft [18 2 / 27 4 m]
Boom Height 42 in [106 6 cm] CC: 14 to 74 in [35 5 to 187 9 cm]
50 in [127 cm] CC: 22 to 82 in [55 9 to 208 3 cm]
Product Pump Hypro 9306C HM1C, hydraulically driven centrifugal pump
Roto-Flush Pump pressured
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EquIPMEnT TECHnOlOGIEs as720
AS1020
Tank Capacity 1000 gallons [3785 4 liters]
Engine 173 Cummins Tier III
Transmission standard: ZF Powershift 6-speed with lock-up torque converter
speed Ranges 1st 0 to 5 mph [8 04 km/h]
2nd 0 to 7 mph [11 27 km/h]
3rd 0 to 11 mph [17 7 km/h]
4th 0 to 17 mph [27 36 km/h]
5th 0 to 27 mph [43 45 km/h]
6th 0 to 35 mph [56 3 km/h]
Brakes Internal, wet disc self-adjusting
suspension Front axle: Center oscillation with independent hydraulic accumulation
Rear axle: Patented hydraulic load suspension with compensating anti-sway
control, self-adjusting for diminishing/increasing load
Cab ET custom pressurized cab
Crop Clearance 42 in [106 6 cm] or 50 in [127 cm]
axles 120 to 160 in [304 8 to 406 4 cm] adjustable axle Width with optional hydraulic
adjust
120 in [304 8 cm] Fixed axle Width (standard)
Final Drive ITl/JCB Planetary Gear set (42 in [106 6 cm] CC)
Gear Drive Drop Box (50 in [127 cm] CC)
Weight 18,500 lbs [8391 4 kg] (dry weight)
Fuel Capacity 100 gallons [379 liters]
Width 12 ft [3 6 m]
length 24 ft [7 3 m]
Height 143 in [363 cm]
Wheel Base 15 ft [4 6 m]
Turning Radius 17 ft [5 1 m]
Tires standard Front: 380/80R38
standard Rear: 380/90R46
Booms 80 ft [24 3 m]
90 ft [27 4 m]
100 ft [30 4 m],
60 / 80 ft [18 2 / 24 3 m]
60 / 90 ft [18 2 / 27 4 m]
Boom Height 14 to 74 in [35 5 to 187 9 cm] (42 in [106 6 cm] CC: )
22 to 82 in [55 9 to 208 3 cm] (50 in [127 cm] CC: )
Product Pump Hypro 9306C HM1C, hydraulically driven centrifugal pump
Roto-Flush Pump pressured
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as1020 EquIPMEnT TECHnOlOGIEs
AS1025
Tank Capacity 1000 gallons [3785 4 liters]
Engine 173 Cummins Interim Tier IV
Transmission standard: ZF Powershift 6-speed with lock-up torque converter
speed Ranges 1st 0 to 5 mph [8 04 km/h]
2nd 0 to 7 mph [11 27 km/h]
3rd 0 to 11 mph [17 7 km/h]
4th 0 to 17 mph [27 36 km/h]
5th 0 to 27 mph [43 45 km/h]
6th 0 to 35 mph [56 3 km/h]
Brakes Internal, wet disc self-adjusting
suspension Front axle: Center oscillation with independent hydraulic accumulation
Rear axle: Patented hydraulic load suspension with compensating anti-sway
control, self-adjusting for diminishing/increasing load
Cab ET custom pressurized cab
Crop Clearance 42 in [106 6 cm] or 50 in [127 cm]
axles 120 to 160 in [304 8 to 406 4 cm] adjustable axle Width with optional hydraulic
adjust
120 in [304 8 cm] Fixed axle Width (standard)
Final Drive ITl/JCB Planetary Gear set (42 in [106 6 cm] CC)
Gear Drive Drop Box (50 in [127 cm] CC)
Weight 18,500 lbs [8391 4 kg] (dry weight)
Fuel Capacity 100 gallons [379 liters]
Width 12 ft [3 6 m]
length 24 ft [7 3 m]
Height 143 in [363 cm]
Wheel Base 15 ft [4 6 m]
Turning Radius 17 ft [5 1 m]
Tires standard Front: 380/80R38
standard Rear: 380/90R46
Booms 80 ft [24 3 m]
90 ft [27 4 m]
100 ft [30 4 m],
60 / 80 ft [18 2 / 24 3 m]
60 / 90 ft [18 2 / 27 4 m]
Boom Height 14 to 74 in [35 5 to 187 9 cm] (42 in [106 6 cm] CC: )
22 to 82 in [55 9 to 208 3 cm] (50 in [127 cm] CC: )
Product Pump Hypro 9306C HM1C, hydraulically driven centrifugal pump
Roto-Flush Pump pressured
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EquIPMEnT TECHnOlOGIEs as1025
AS1220
Tank Capacity 1200 gallons [4542 4 liters]
Engine 215 Cummins Tier III
Transmission standard: ZF Powershift 6-speed with lock-up torque converter
speed Ranges 1st 0 to 5 mph [8 04 km/h]
2nd 0 to 7 mph [11 27 km/h]
3rd 0 to 11 mph [17 7 km/h]
4th 0 to 17 mph [27 36 km/h]
5th 0 to 27 mph [43 45 km/h]
6th 0 to 35 mph [56 3 km/h]
Brakes Internal, wet disc self-adjusting
suspension Front axle: Center oscillation with independent hydraulic accumulation
Rear axle: Patented hydraulic load suspension with compensating anti-sway
control, self-adjusting for diminishing/increasing load
Cab ET custom pressurized cab
Crop Clearance 50 in [127 cm]
axles 120 to 160 in [304 8 to 406 4 cm] adjustable axle Width with optional hydraulic
adjust
120 in [304 8 cm] Fixed axle Width (standard)
Final Drive Fairfield all Gear Drop Box (50 in [127 cm] CC)
Weight 20,900 lbs [9480 1 kg] (dry weight)
Fuel Capacity 100 gallons [379 liters]
Width 12 ft [3 6 m]
length 24 ft [7 3 m]
Height 143 in [363 cm]
Wheel Base 15 ft [4 6 m]
Turning Radius 17 ft [5 1 m]
Tires standard Front: 380/80R38
standard Rear: 380/90R46
Booms 80 ft [24 3 m]
90 ft [27 4 m]
100 ft [30 4 m],
60 / 80 ft [18 2 / 24 3 m]
60 / 90 ft [18 2 / 27 4 m]
Boom Height 22 to 82 in [55 9 to 208 3 cm] (50 in [127 cm] CC: )
Product Pump Hypro 9306C HM1C, hydraulically driven centrifugal pump
Roto-Flush Pump pressured
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as1220 EquIPMEnT TECHnOlOGIEs
Contents
Specifications PowerShift Pump Drive Shaft
as720 i as720 3-34
as1020 ii PowerShift Valve Body Assembly
as1025 iii as720 3-35
as1220 iv Engine and ZF Transmission
as1020 and as1220 3-36
General Information
as1025 Only 3-40
Definitions xi
ZF Transmission
Quick List all Models 3-42
Primary Fuel Filter Head
Filters 1-1
all Models Except as1025 3-44
Hydraulic Cylinders and seals 1-1
as1025 Only 3-45
Belts 1-1
Fuel Tank
Chassis
all Models 3-46
Section Overview Engine Exhaust Piping
all Models 2-1 all Models Except as1025 3-48
Frame Rails as1025 Only 3-50
all Models 2-2 Front Axle
Hose Clamp all Models 3-52
all Models 2-4 120” Fixed Front Axle
Outriggers 42” Crop Clearance
all Models 2-5 as720, as1020 and as1025 3-54
Boom Support 120” Fixed Front Axle
all Models Except Pommier Boom 2-6 50” Crop Clearance
Rinse Tank Hold Down Bracket all Models 3-56
all Models 2-7 120 to 160” Adjustable Front Axle
Stainless Steel Tank Support 42” Crop Clearance
all Models 2-8 as720, as1020 and as1025 3-58
120 to 160” Adjustable Front Axle
Drivetrain
50” Crop Clearance
Section Overview
all Models 3-60
all Models 3-1
Front Strut
Cooling Package
all Models 3-62
Engine Intake Air and Cooling Piping
120” Fixed Rear Axle
all Models Except as1025 3-8
42” Crop Clearance
as1025 Only 3-10
as720, as1020 and as1025 3-64
Firewall
120” Fixed Rear Axle
all Models Except as1025 3-12
50” Crop Clearance
as1025 Only 3-14
all Models 3-66
all Models 3-16
120 to 160” Adjustable Rear Axle
Fan Block Manifold Mounting
42” Crop Clearance
all Models 3-17
as720, as1020 and as1025 3-68
Fan Block Manifold
120 to 160” Adjustable Rear Axle
all Models 3-18
50” Crop Clearance
Engine Mounting
all Models 3-70
all Models 3-20
Rear Differential with
Engine and PowerShift Transmission
Adjustable Drive Shaft
as720 3-22
all Models 3-72
PowerShift Transmission
Differential
as720 3-26
all Models 3-74
PowerShift Clutch
Differential Brake Assembly
as720 3-28
as720 Only 3-76
PowerShift Reverse Clutch
Differential (Limited Slip)
as720 3-30
as720 Only 3-77
PowerShift Layshaft
as720 3-32
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EquIPMEnT TECHnOlOGIEs
Differential Input Boom Manifold Mounting
as720 Only 3-78 all Models 4-16
Planetary Hub Boom Manifold
all Models 3-79 all Models 4-18
Fairfield Drop Box Boom Manifold Mounting (AutoBoom Ready)
all Models 3-80 all Models 4-20
Torque Arms Boom Manifold (AutoBoom Ready)
all Models 3-82 all Models 4-22
Tracking Bar Raven AutoSteer Manifold Mounting
all Models 3-83 all Models 4-24
Rear Suspension Raven AutoSteer Manifold
all Models 3-84 all Models 4-25
Suspension Leveling Adjust On the Go
all Models 3-85 all Models 4-26
Drive Shaft Adjust On the Go Manifold Front Mounting
as720 3-86 all Models 4-27
as1020, as1025 and as1220 3-88 Adjust On the Go Manifold Rear Mounting
Tire Options all Models 4-28
Front 3-90 Adjust On the Go Manifold
Rear 3-91 all Models 4-29
Rear 3-92 Hydraulic Tank Mounting
Tires all Models 4-30
all Models 3-94 Hydraulic Tank
Fenders all Models 4-32
all Models (Front) 3-96 Brake Line Clamps
all Models (Rear with 42” CC) 3-97 all Models 4-34
all Models (Rear with 50” CC) 3-98
Hoses and Fittings
Hydraulics Hydraulic
Section Overview Hoses 5-1
all Models 4-1 Non-Hydraulic
Hydraulic Pump Hoses and Fittings as720 and as1020 5-12
all Models 4-2 Hoses and Fittings as1220 5-13
Junction Manifold Mounting Fittings
all Models 4-3 Danfoss steering unit Kit 5-14
Junction Manifold Main Fitting Kit 5-14
all Models 4-4 adjust On the Go (aOG) 5-14
Junction Manifold with AutoSteer or AutoPilot autosteer Fitting Kit 5-14
all Models 4-6 Hydraulic Tank Fitting Kit 5-15
Brake Accumulator Engine Fitting Kit 5-15
all Models 4-7 Eaton Pump Fittings 5-15
Fan Block Manifold Mounting Bulk Fittings 5-16
all Models 4-8 Hoses
Fan Block Manifold Main Hose Kit 5-17
all Models 4-10 aOG Hose Kit 5-18
Suspension / Back Rack adjustable 120-160” steering Hose Kit 5-18
Accumulator Manifold Mounting Fixed 120” steering Hose Kit 5-18
all Models 4-12 autosteer Hose Kit 5-19
Suspension Manifold / Back Rack station 2 Hose Kit 5-19
Accumulator Manifold Boom Hose Kit 5-20
all Models 4-14 Bulk Hoses 5-21
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EquIPMEnT TECHnOlOGIEs
Cab, Hood and Trim Trimble Console FmX
Section Overview all Equipped Models 6-29
all Models 6-1 Switches Console Mounting
Cab Overview all Models 6-30
all Models 6-2 Electrical
Roof all Models 6-31
all Models 6-4 Raven Equipped Models 6-32
Headliner Trimble Equipped Models 6-33
all Models 6-6 all Models 6-34
Antenna Mount Floor Mat
all Models 6-7 all Models 6-35
Cab Lights Upper Steering Column
all Models 6-8 all Models 6-36
Wiper Lower Steering Column
all Models 6-9 all Models 6-38
Mirror Dash
all Models 6-10 all Models 6-40
Front and Rear Glass HVAC
all Models 6-11 all Models 6-43
Operator Seat Mounting AC Dryer Mounting
all Models 6-12 all Models 6-48
Operator Seat Brake Pedals
all Models 6-14 all Models 6-50
Buddy Seat Cab Mounting and Hood Structure
all Models 6-16 all Models 6-54
Entry Door Hood
all Models 6-18 all Models (Top and Front and Panels) 6-58
Service Door all Models (side Panels) 6-59
all Models 6-20 all Models (Headlights) 6-60
Console all Models (Grills and Decals) 6-62
all Models 6-22 Utility Ladder (Right Side)
Raven Console Mounting all Models 6-64
all Equipped Models 6-24 Entry Ladder (Left Side)
Viper Console Mounting all Models 6-65
all Equipped Models 6-25 Side Lights and Tool Box Mounting
E Pro Console Mounting all Models 6-66
all Equipped Models 6-26 Tool Box
Stand Alone AutoBoom all Models 6-67
all Equipped Models 6-27 Tread Plates
Trimble Console CFX 750 all Models 6-68
all Equipped Models 6-28
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EquIPMEnT TECHnOlOGIEs
Wet System Boom Suspension and Hydraulics
Section Overview all Models with ET Boom 7-62
all Models 7-1 Back Rack Mounting
Pressure Gauges all Models 7-64
all Models 7-2 Raven Options
Fill Station all Equipped Models 7-65
Cover Panels 7-3 Boom Valve
switch Panel 7-4 5-section Block 7-66
Hose Hanger 8-section Block 7-68
all Models 7-5 10-section Block 7-70
Product Pump Mounting 7-72
all Models, standard and quick-Fill Plumbing 7-6 Boom
Standard Plumbing Wing assembly, Hanger and Rest 7-74
Plumbing Mounting 7-8 Inner Break away and linkage 7-76
Pump Mounting 7-9 Wing accumulator 7-78
Fill station Overview 7-10 Outer Break away (80’ and 90’ Booms) 7-79
Fill station Detail 1 7-11 Outer Break away (100’ Booms) 7-80
Fill station Detail 2 7-12 Boom Plumbing
Fill station Detail 3 7-14 5 section Block 7-81
Fill station Detail 4a (Poly Tank) 7-16 10 section Valve Block 7-94
Fill station Detail 4B (stainless Tank) 7-18 Fencerow nozzle 7-97
Quick-Fill Plumbing nozzle Brackets 7-98
Plumbing Mounting 7-20 AutoBoom
Pump Mounting 7-21 Eye assembly 7-100
Fill station Overview 7-22 Wheel assembly 7-102
Fill station Detail 1 7-23 Foam Marker Equipment
Fill station Detail 2 7-24 Foamer Tank and Pump 7-104
Fill station Detail 3 7-26 Foamer Pump and
Fill station Detail 4a (Poly Tank) 7-28 Compressor assembly 7-105
Fill station Detail 4B (stainless Tank) 7-30 Foam splitter 7-106
Inductor Foam Drop Tube 7-107
Mounting and Detail 1 7-33 Pommier Boom
Detail 2 7-34 light Mounting 7-108
Detail 3 7-36 Boom supports 7-110
Radar Speed Sensor Boom suspension and Hydraulics 7-112
all Models 7-37 9-section Pommier Block 7-114
Product Tank, Rinse Tank Inner and Intermediate Wing with linkage 7-116
and Parallel Arm Mounting Intermediate Wing and Breakaway with linkage 7-118
all Models 7-38
Electrical
Rear Cover
Main Harness
all Models 7-40
all Models (Overview) 8-1
Poly Product Tank
Main Harness Detail 1 8-2
standard Plumbing 7-42
Main Harness Detail 2 8-3
quick Fill Plumbing 7-44
Main Harness Detail 3 8-4
sight Gauge 7-46
Main Harness Detail 4 8-5
Detail 7-48
Brake Harness
Rinse Tank Hold Down Bracket
all Models 8-6
all Models 7-49
Cab Harness
Rinse Tank
all Models 8-7
Without Foamer 7-50
Bussman RT 15712 Harness
With Foamer 7-51
all Models 8-8
Stainless Steel Product Tank
Upper Cab Harness
1000 Gallon Tank standard Plumbing 7-52
all Models 8-9
1000 Gallon Tank quick Fill Plumbing 7-54
Cab Roof Harness
1200 Gallon Tank standard Plumbing 7-56
all Models 8-10
1200 Gallon Tank quick Fill Plumbing 7-58
Antenna Harness
Tank Mounting 7-60
all Models 8-11
Boom Marker Lights
all Models 7-61
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EquIPMEnT TECHnOlOGIEs