1789-21 L2 Qualification handbook Aeronautical engineering v1

216 Pages·2011·1.15 MB·English

Level 2 NVQ Diploma in
Aeronautical Engineering
(1789-21)

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August 2011 Version 1.0
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Qualification at a glance
Subject area Aeronautical Engineering
City & Guilds number 1789
Age group approved 16-18, 19+
Entry requirements Level 2
Assessment Portfolio
Fast track Available
Support materials Centre handbook
Registration and certification Consult the Walled Garden/Online
Catalogue for last dates

Title and level City & Guilds Accreditation
number number
Level 2 Diploma in Aeronautical 1789-21 600/1074/5
Engineering

2 City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21)
Contents
1 Introduction 5
2 Centre requirements 10
3 Delivering the qualification 14
4 Assessment 16
5 Units 19
Unit 001 Complying with statutory regulations and
organisational safety requirements 20
Unit 002 Using and interpreting engineering data and
documentation 25
Unit 003 Working efficiently and effectively in engineering 31
Unit 004 Reinstating the work area on completion of aircraft
engineering activities 36
Unit 005 Carrying out aircraft handling operations 40
Unit 006 Carrying out aircraft routine servicing 44
Unit 007 Carrying out maintenance on aircraft mechanical
systems by component replacement 49
Unit 008 Carry out maintenance on aircraft
electrical/electronic systems by component
replacement 54
Unit 009 Servicing aircrew protective helmets and electrical
headsets 61
Unit 010 Servicing aircrew nuclear, biological and chemical
(NBC) respirators and equipment 66
Unit 011 Servicing aircrew life preserver equipment 72
Unit 012 Servicing parachute assemblies 77
Unit 013 Drilling and finishing holes in aircraft components 83
Unit 014 Installing aircraft mechanical fasteners 90
Unit 015 Assembling aircraft airframe ancillary components95
Unit 016 Producing aircraft cableforms and looms 100
Unit 017 Assembling aircraft electrical components 106
Unit 018 Making modifications to aircraft cableforms and
looms 113
Unit 019 Producing aircraft components using wet lay-up
techniques 119
Unit 020 Producing aircraft components using pre-preg
laminating techniques 125
Unit 021 Producing aircraft components using resin infusion
techniques 132
Unit 022 Producing aircraft components by acrylic moulding139
Unit 023 Producing aircraft components by vacuum forming145
City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21) 3
Unit 024 Producing aircraft components by injection
moulding 151
Unit 025 Assembling aircraft composite components 158
Unit 026 Carrying out trimming operations on aircraft
composite components 165
Unit 027 Carrying out bonding operations on aircraft
composite components 171
Unit 028 Carrying out repairs to aircraft composite mouldings178
Unit 029 Checking aircraft composite mouldings for defects184
Unit 038 Setting up and preparing loads for moving 190
Unit 039 Moving materials and components in an aircraft
environment 196
Unit 040 Positioning and securing aircraft access structures201
Unit 041 Dismantling and removing aircraft access structures206
Appendix 1 Relationships to other qualifications 211
Appendix 2 Sources of general information 212

4 City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21)
1 Introduction

This document tells you what you need to do to deliver the qualification:

Area Description
Who is the It is for candidates who work or want to work in the
qualification for? aeronautical engineering sector
What does the It allows candidates to learn, develop and practise
qualification cover? the skills required for employment and/or career
progression in the aeronautical engineering sector.
Is the qualification This qualification is recognised as the competency
part of a framework element of the engineering manufacture
or initiative? intermediate apprenticeship framework.
What opportunities It allows candidates to progress into employment or
for progression are to the following City & Guilds qualifications:
there?
• Level 2 Diploma in Aircraft Engineering (City &
Guilds 2675)
• Level 3 Diploma in Aircraft Engineering (City &
Guilds 2675)
• Level 3 Certificate/Diploma in Aircraft
Manufacturing (City & Guilds 4597)
• Level 3 Diploma in Survival Equipment (City &
Guilds 5412)

Structure
To achieve the Level 2 NVQ Diploma in Aeronautical Engineering,
learners must achieve 20 credits from the mandatory unit group. Learners
must then select the relevant pathway and achieve the necessary
minimum credits to gain the qualification.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Mandatory
A/601/5013 001 Complying with statutory 5
regulations and organisational
safety requirements
Y/601/5102 002 Using and interpreting engineering 5
drawings and documents
Y/601/5052 003 Working efficiently and effectively in 5
engineering
Y/601/4242 004 Reinstating the work area on 5
completion of activities

City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21) 5
Pathway 1 – Aircraft Systems Maintenance
Learners must achieve an additional 102 credits, a minimum of 90 credits
from the Mandatory group and a minimum of 12 credits from Optional
group.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Mandatory
K/601/4245 007 Carry out maintenance on aircraft 45
mechanical systems by component
replacement
M/601/4246 008 Carrying out maintenance on 45
aircraft electrical/electronic systems
by component replacement
Optional
R/601/4241 005 Carrying out aircraft handling 12
operations
H/601/4244 006 Carrying out aircraft routine 15
servicing

Pathway 2 – Survival Equipment Maintenance
Learners must achieve a minimum of 64 credits from the Optional group.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Optional
R/601/4269 009 Servicing aircrew protective helmets 20
and electrical headsets
D/601/4274 010 Servicing aircrew nuclear, biological 22
and chemical (NBC) respirators and
equipment
H/601/4275 011 Servicing aircrew life preserver 22
equipment
K/601/4293 012 Servicing parachute assemblies 22

6 City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21)
Pathway 3 – Aircraft Component Assembly
Learners must achieve a minimum of 68 credits from the Optional group.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Optional
L/601/4299 013 Drilling and finishing holes in aircraft 33
components
A/601/4301 014 Installing aircraft mechanical 35
fasteners
L/601/4304 015 Assembling aircraft airframe 45
ancillary components

Pathway 4 – Electrical and Electronic
Learners must achieve a minimum of 75 credits from the Optional group.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Optional
R/601/4305 016 Producing aircraft cableforms and 40
looms
Y/601/4306 017 Assembling aircraft electrical 45
components
D/601/4310 018 Making modifications to aircraft 35
cableforms and looms

City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21) 7
Pathway 5 – Composite Manufacture
Learners must achieve a minimum of 32 credits from Optional Group A or
a minimum of 46 credits from Optional Group B.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Optional Group A
H/601/4311 019 Producing aircraft components 42
using wet lay-up techniques
K/601/4312 020 Producing aircraft components 42
using pre-preg laminating
techniques
T/601/4314 021 Producing aircraft components 42
using resin infusion techniques
A/601/4315 022 Producing aircraft components by 32
acrylic moulding
J/601/4317 023 Producing aircraft components by 32
vacuum forming
R/601/4319 024 Producing aircraft components by 32
injection moulding
Y/601/4323 025 Assembling aircraft composite 42
components
Optional Group B
D/601/4324 026 Carrying out trimming operations on 32
aircraft composite components
T/601/4328 027 Carrying out bonding operations on 23
aircraft composite components
A/601/4332 028 Carrying out repairs to aircraft 42
composite mouldings
F/601/4333 029 Checking aircraft composite 23
mouldings for defects

8 City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21)
Pathway 6 – Lifting and Moving loads
Learners must achieve a minimum of 27 credits from the Optional group.

Unit City & Unit title Credit
accreditation Guilds value
number unit
Optional
F/601/4350 038 Setting up and preparing loads for 12
moving
J/601/4351 039 Moving materials and components 15
in an aircraft environment
L/601/4352 040 Positioning and securing aircraft 30
access structures
R/601/4353 041 Dismantling and removing aircraft 30
access structures

City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21) 9
2 Centre requirements

Approval
Centres currently offering the City & Guilds NVQ in Aeronautical
Engineering (1689) will be automatically approved to run this new
qualification.

To offer this qualification new centres will need to gain both centre and
qualification approval. Please refer to the Centre Manual - Supporting
Customer Excellence for further information.

Centre staff should familiarise themselves with the structure, content and
assessment requirements of the qualification before designing a course
programme.

Resource requirements
Physical resources and site agreements
Centres can use specially designated areas within a centre to assess, for
example, the installation of specialised electrical systems, alignment and
setting up of electric motors and driven devices (pumps, compressors,
generators). The equipment, systems and machinery must meet industrial
standards and be capable of being used under normal working
conditions, for example electric motors must have a method of applying
sufficient power and not be connected up to show movement.
Centre staffing
Staff delivering this qualification must be able to demonstrate that they
meet the following occupational expertise requirements. They should:
• be occupationally competent or technically knowledgeable in the
area(s) for which they are delivering training and/or have experience
of providing training. This knowledge must be to the same level as the
training being delivered
• have recent relevant experience in the specific area they will be
assessing
• have credible experience of providing training.

Centre staff may undertake more than one role, eg tutor and assessor or
internal verifier, but cannot internally verify their own assessments.
Assessors and internal verifier
Assessor requirements to demonstrate effective assessment
practice
Assessment must be carried out by competent Assessors that as a
minimum must hold Level 3 Award in Assessing Competence in
the Work Environment. Current and operational assessors that hold units
10 City & Guilds Level 2 NVQ Diploma in Aeronautical Engineering (1789-21)