01.Project feasibility report

22 Pages·2017·1.22 MB·English

PRE - FEASIBILITY REPORT

for

PROPOSED BULK DRUG AND BULK DRUG
INTERMEDIATES AND SPECIALTY CHEMICALS
MANUFACTURING UNIT

of

M/s. ANUPAM RASAYAN INDIA LTD. (UNIT-6)
PLOT NO. 2423, 2425 GIDC ESTATE, SACHIN,
TA: CHORYASI, DIST: SURAT – 394 230, GUJARAT

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CONTENTS
Sr. Description Page No.
No.
1. Executive Summary 3
2. Introduction of the Project/Background information 10
3. Project Description 12
4. Site Analysis 18
5. Planning Brief 19
6. Proposed Infrastructure 20
7. Rehabilitation and resettlement (R & R) Plan 21
8. Project Schedule & Cost Estimates 21
9. Analysis of Proposal (Final Recommendations) 21
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1.0 Executive Summary
1.1 Company Profile
Introduction

History of Anupam Rasayan India Ltd.
Anupam Rasayan India Limited was started in 1976 and we are 36 years old ISO 9000:2000 and ISO
14000:1994 certified chemical company with sound technology, environment consciousness, a rich
history of innovation through research, and a total commitment to excellence in quality and
customer satisfaction.

ARIL is a manufacturer of Specialty Chemicals, with products catering to a plethora of market
segments such as Pharmaceuticals, Agrochemicals, Pigments, Dyestuff, Material Sciences and
Human Care.

Our vision is to exploit to the maximum the potential of our extensive infrastructure and knowledge
base, and then go beyond these to explore new horizons. Our objective is to grow exponentially in a
multi-faceted manner through our chemistry, our technology and most importantly, through our
customer support.

ARIL thrives on its strong Research & Development and we have introduced numerous products for
the first time in India. Many products have been introduced on an exclusive basis for our customers,
for which we have entered into exclusivity agreements.

Vision:
"ARIL strives to be a globally reputed organization with respect to Research, Technology, Quality and
Ethical Values".

Mission:
Attaining business growth by:
• Delivering Customer Satisfaction.
• Attaining a globally competitive / sustainable business model.
• Enhancing the values we deliver to stakeholders.
• Establishing preferred vendor viewpoint.
• Maximizing competitiveness and gaining market share.
• Enhancing the portfolio of new products, services and business model.
• Developing the internal innovation champions and competencies.
• Establishing innovation as disciplined "process" in the DNA of company for continuous
innovations.
• Achieving higher growth and larger than average profits.
• Commitment to our CSR values.
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Objective:
"The objective of the company is to be a leading player in specialty chemical industry and service our
customer demand".

Employee Strength
(cid:1) Anupam banks on total employee strength of 275 people, out of which skilled employees are
100, which includes PhD’s, Chemical, Mechanical and Electrical engineers, Science Graduates
with Masters and Bachelors, qualified safety officers. Total unskilled employees are 175.
(cid:1) Anupam has 20 people working full time in Research & Development.
(cid:1) Anupam has a fantastic strength of employee retention, as rarely human capital leaves
Anupam, examples of the same are as follows:
(cid:1) R & D Head – 25 Years with Anupam
(cid:1) Maintenance Head – 33 Years with Anupam
(cid:1) Production Head – 20 Years with Anupam
(cid:1) Production Chemist – 15 Years with Anupam
(cid:1) Unskilled Workers – 25 Years with Anupam
Thus “Knowledge remains within Anupam as we are able to retain people”
Capabilities:
Some products have technological barriers in terms of chemical engineering, Anupam over comes
these barriers by in-house manufacturing of key engineering equipment’s, the examples are:
(cid:1) Specific key & complex engineering instruments are designed and manufactured in STAR
ENGINEERING, which is in-house workshop.
SWOT Analysis
Strength
(cid:1) Proven dependability
(cid:1) Customized manufacturing that delivers
(cid:1) Customer centric engagements in a spirit of partnership
(cid:1) Efficient Operations
(cid:1) Faster decision making
(cid:1) Reach in terms of logistics
(cid:1) Ability to retain people

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Weakness
(cid:1) Challenges of transformation from a family managed company to professionally managed
company
(cid:1) Management depth
(cid:1) Challenges to meet time-lines for up-coming production facilities
Opportunities
(cid:1) New Plants & production facilities
(cid:1) New Products
(cid:1) Potential new customers
Threats
(cid:1) Intense competition
(cid:1) Market uncertainty

1.2 Project Details
PROPOSED
Sr.
CAS No. CAPACITY
No. NAME OF PRODUCT
(MT/MONTH)
Acetylated Compounds
1 2,4-Dichloro Acetophenone 2234-16-4
2 2,5-Dichloro Acetophenone 2476-37-1
3 4-Fluoro Acetophenone 403-42-9
4 2,4-Dichloro-5-Fluoro Acetophenone 704-10-9 200
5 2,4-Dichloro Phenacyl Bromide 2631-72-3
6 2,4-Dichloro Phenacyl Chloride 4252-78-2
7 2,4-Dichlorobutero Phenone 66353-47-7

Phenoxy Compounds / Diphenyl Ether Compounds

8 2 -Chloro-4-(4-Chloro Phenoxy) Phenacyl Bromide
112110-16-4
2-Chloro-4-(4-Chlorophenoxy) Acetophenone / 4-Acetyl-3,4’-
9
Dichloro Diphenyl Ether 119851-28-4
200
3- Chloro-4-(2-Bromo Ethyl-4-Methyl-1,3-dioxolane-2-yl)-4-
10 873012-43-2
Chloro Diphenyl Ether
4-(2-Bromomethyl -4-propyl-1,3-dioxolane-2-yl)-1,3-
11 60207-89-8
Dichlorobenzene
Benzoic Acid Compounds
12 5-Methyl-2,3-Pyridine Dicarboxylic Acid 112110-16-4
100
13 3,4,5-Tri Methoxy Benzoic acid 118-41-2
23
14 3,4,5-Tri Methoxy Toluene 6443-69-2
15 1-(4-methoxyphenyl)-3-(4-tert-butylphenyl)propane-1,3-dione 87075-14-7
16 2-Ethylhexyl-2-Cyano-3,3-diphenyl-2-Propionate 6197-30-4
17 2-Ethylhexyl(2E)-3-(4-methoxyphenyl)prop-2-enoate 5466-77-3
18 2-Ethylhexyl-2-Hydroxybenzoate 118-60-5
Advanced Specialty / Pharma Products
4-[[4,6-bis[[4-(2-ethylhexoxy-oxomethyl]phenyl]amine]-1,3,5-
19 88122-99-0
triazin-2-yl]amino]benzoic acid -2-ethylhexyl ester
4, 4’-[[6-[[(1, 1-dimethylethyl)amino]carbonyl]phenyl]amino]-
20 154702-15-5
1, 3, 5-triazine-2, 4-diyl]diimino]bis-bis(2-ethyhexyl)benzoate.
2-(2, 4-dihydroxyphenyl)-4, 6-bis (2, 4-dimethylphenyl)-1, 3, 5-
21 1668-53-7
triazine.
22 4-n-Butyl Resorcinol 18979-61-8
23 4-n-Hexyl Resorcinol 136-77-6
Propanedionic 2,2'-(1,4-phenylenedimethylidyne)bis -1,1',3,3'-
24 6337-43-5
tetraethyl Ester
25 2,4-dihydroxy Benzophenone 131-56-6
26 2-Hydroxyl-4-methoxyBenzophenone 131-57-7
27 2-Hydroxyl-4-(Octyl)Benzophenone 1843-05-6
28 2-Hydroxy-3,3,5-trimethyl Cyclohexyl Ester Benzoic Acid 118-56-9
29 4H-3,1-Benzoxazin-4-one,2,2’-(1,4-phenylene)bis- 18600-59-4
30 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-(hexyloxy)phenol 147315-50-2
31 2-Hydroxy-4-Methoxy Benzophenone -5- Sulphonic acid 4065-45-6
Benzoic acid -4-[[(methylphenylamino)methylene]amino] Ethyl
32 57834-33-0 150
Ester
2-(5-chloro-2H-benzotriazol-2-yl)-6- (1,1-dimethylethyl)-4-
33 3896-11-5
Methyl Phenol
2-(2H-benzotriazol-2-yl)-4-(1,1-dimethylethyl)-6-(1-
34 36437-37-3
methylpropyl)phenol
2-(2H-benzotriazole-2-yl)-4,6 bis(1-methyl-1-
35 70321-86-7
Phenylethyl)phenol
36 2-(2H-benzotriazol-2-yl)-4,6-bis (1,1-dimethylethyl)phenol 3846-71-7
37 2-(2H-benzotriazole-2-yl)-4-methyl phenol 2440-22-4
2-(5-chloro-2H-benzotriazol-2-yl)-4,6-bis (1,1-
38 3864-99-1
dimethylethyl)phenol
39 2-(2H-benzotriazol-2-yl)-4-(1,1-dimethylethyl)-phenol 3147-76-0
2,2’-methylene bis [6-(2H-benzotriazol-2-yl)-4-(1,1,3,3-
40 103597-45-1
tetramethylbutyl)phenol
41 2-(2H-Benzotriazol-2-yl)-4-(1,1,3,3-tetramethybutyl)-Phenol 3147-75-9
42 2- Acetylphenothiazine 66311-94-3
43 2- Chlorophenothiazine 92-39-7
44 2- Trifluoromethyl Phenothiazine 92-30-8
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45 2-Methoxy Phenothiazine 1771-18-2
46 2- Mercaptomethyl Phenothiazine 05-08-7643
47 Chlopromazine Hydrochloride 50-53-3
48 Bupropion 34911-55-2
49 2-(6-Methoxy napthalen-2-yl) Propionic Acid 22204-53-1
50 Citalopram Hydro Bromide 59729-33-8
51 Cyclobenzaprine Hydrochloride 303-53-7
52 Cyproheptadine Hydrochloride 129-03-3
53 Tamoxifen Citrate 10540-29-1
54 Doxepine Hydrochloride 1668-19-5
55 Doxylamine Succinate 469-21-6
56 Imatinib Mesylate 152459-95-5
57 Etoricoxib 202409-33-4
58 Dothiepin (Dosulepin) Hydrochloride 113-53-1
59 Flupentixol Dihydrochloride 2413-38-9
60 Ketamine Hydrochloride 6740-88-1
61 Losartan Potassium 114798-26-4
62 Teneligliptin Hydrobromide Hydrate 760937-92-6
63 Olmesartan Medoxomil 144689-24-7
64 Keto Loratadine 79794-75-5
65 Tedizolid Phosphate 856866-72-3
66 Enzalutamide 915087-33-1
67 Empagliflozin 864070-44-0
68 Dapagliflodin 461432-26-8
Total Production of All Groups (1 to 4)
650

List of By-Products:
By- Products / Hazardous Wastes CAS No. (MT/MONTH)
1 24-28 % Aluminum Chloride Solution 7446-70-0 2588
2 28 - 30% Hydrochloric Acid 7647-01-0 439
3 22 - 28% HBr Solution 10035-10-6 538
4 Dilute Sulphuric Acid 7664-93-9 706
5 15 - 20% Sodium Sulphate(Na SO ) Solution 7757-82-6 330
2 4
6 Sodium Bromide Salt & Solution 7647-15-6 133
7 Sodium Sulphate Salt & Solution 7757-82-6 175
8 15-20% NaCl Salt & Solution 7647-14-5 1509
9 Potassium Bromide Salt & Solution 7758-02-3 32
25
10 Potassium Chloride Salt & Solution 7447-40-7 153
11 Aluminum Hydroxide Salt 21645-51-2 152
12 Sodium Bi Sulphite Salt & Solution 7631-90-5 3655
13 Ammonium Chloride salt 12125-02-9 24
14 Sodium Acetate Salt 127-09-3 78
15 Ammonium Acetate Salt 631-61-8 550
16 Zinc Chloride (ZnCl )Solution 7646-85-7 596
2
17 Magnesium Sulphate (MgSO )Salt 10034-99-8 61
4
18 Silica Oxide (SiO ) 112926-00-8 110
2
Total 11829

1.3 Water Requirement, Waste Water Generation and Treatment
Total water requirement will 455 m3/day which will be met through GIDC water supply. The waste
water generations will 72 m3/day.
• 57 m3/day waste water generated from process, washing and scrubbing will be treated in ETP
and then after, neutralized waste water shall go to C-ETP of Globe. In case of C-ETP goes in un-
operational Mode then we operate our MEE , Stripper, & ATFD, RO etc Systems for the
treatment of Process Effluent & RO Permeate will be recycled to Industrial Purpose where as R
O Reject will be sent back to MEE Feed
• 15 m3/day waste water generated from cooling tower and boiler will be reused in scrubbing and
washing purpose.

Domestic waste water (20 KL/Day) shall be disposed in septic tank/sock pit.

1.4 Air Pollution Source and Control Management
There will be emission from Gas base Boiler-10 TPH, Thermoapck Heater -6000 U x 4 Nos., DG Set -2
Nos. & Process Vents (3 Nos.). Two Stage Water + Alkali Scrubber will be installed to control the
emission from air pollution source.

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1.5 Hazardous Waste
CAT. HAZARDOUS GENERATION
SOURCE METHOD OF DISPOSAL
NO. WASTE QUANTITY
5.1 Used Oil From plant & 50 Liters/Year Collection / Storage / Transportation
machinery / send to authorized recycler
33.1 Discarded barrels/ From raw material 1000 Nos./Month Collection / Storage / Transportation
containers/ liners packaging / send to authorized recycler
35.3 ETP Sludge From ETP 30 MT / Month Collection / Storage / Transportation
/ send to TSDF Site
-- MEE Salt * From MEE 100 MT / Month Collection / Storage / Transportation
/ send to TSDF Site
20.3 Distillation Residue From manufacturing 15 MT/Month Collection / Storage / Transportation
Process / sale to cement industries for co-
processing or send to CHWIF
28.1 Process Waste From manufacturing 10 MT/Month Collection / Storage / Transportation
Process / sale to cement industries for co-
processing or send to CHWIF
28.2 Spent Catalyst From manufacturing 1 MT/Month Collection / Storage / Transportation
Process / send it regenerator to regenerate
28.3 Spent Carbon From manufacturing 1 MT/Month Collection / Storage / Transportation
Process / send to CHWIF
-- Sodium Sulphate From manufacturing 175 MT/Month Collection / Storage / Transportation
of Process / send to TSDF Site
-- 24-28 % Aluminum From manufacturing 2588 MT/Month Collection / Storage / Transportation
Chloride Solution of Process / sale to end user
-- 28 - 30% From manufacturing 439 MT/Month Collection / Storage / Transportation
Hydrochloric Acid of Process / sale to end user
-- 22 - 28% HBr From manufacturing 538 MT/Month Collection / Storage / Transportation
Solution of Process / sale to end user
-- Dilute Sulphuric From manufacturing 706 MT/Month Collection / Storage / Transportation
Acid of Process / sale to end user
-- 15 - 20% Sodium From manufacturing 330 MT/Month Collection / Storage / Transportation
Sulphate(Na2SO4) of Process / sale to end user
Solution
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-- Sodium Bromide From manufacturing 133 MT/Month Collection / Storage / Transportation
Salt& Solution of Process / sale to end user
-- 15-20% NaCl Salt& From manufacturing 1509 MT/Month Collection / Storage / Transportation
Solution of Process / sale to end user
-- Potassium Bromide From manufacturing 32 MT/Month Collection / Storage / Transportation
Salt& Solution of Process / sale to end user
-- Potassium Chloride From manufacturing 153 MT/Month Collection / Storage / Transportation
Salt& Solution of Process / sale to end user
-- Aluminum From manufacturing 152 MT/Month Collection / Storage / Transportation
Hydroxide Salt of Process / sale to end user
-- Sodium Bi Sulphite From manufacturing 3655 MT/Month Collection / Storage / Transportation
Salt& Solution of Process / sale to end user
-- Ammonium Chloride From manufacturing 24 MT/Month Collection / Storage / Transportation
salt of Process / sale to end user
-- Sodium Acetate Salt From manufacturing 78 MT/Month Collection / Storage / Transportation
of Process / sale to end user
-- Ammonium Acetate From manufacturing 550 MT/Month Collection / Storage / Transportation
Salt of Process / sale to end user
-- Zinc Chloride From manufacturing 596 MT/Month Collection / Storage / Transportation
(ZnCl2)Solution of Process / sale to end user
-- Magnesium From manufacturing 61 MT/Month Collection / Storage / Transportation
Sulphate of Process / sale to end user
(MgSO )Salt
4
-- Silica Oxide (SiO2) From manufacturing 110 MT/Month Collection / Storage / Transportation
of Process / sale to end user

1.6 Green Belt
Total 18755 m2 land area is available at site; out of this 7195 m2 (i.e. approx 38 % of total area) shall
be developed as greenbelt and other forms of greenery.

1.7 Power & Fuel Requirements
Total Power Requirement
3000 KVA from DGVCL
2 Nos. D.G.Set -1025 KVA x 2 (Emergency Only)
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