T140 TR7 1981

91 Pages·2015·1.86 MB·English

R E P L A C E M E N T
P A R T S
CATALOGUE
FOR
~98~
BONNEVILLE 750 T'I40ES
BONNEVILLE 750 T'I4DE
TIGER 750 TR7V
TIGER 750 TR7VS
Published May 198•
Publication 99-7502
Printed by Abbot Litho Press Ltc
Quay Road, Newton Abbot 6 71 6,
J
INTRODUCTION
ENGINE AND FRAME NUMBERS
Tile engine number is located on the left side of the engine, immediately below the cylmder barrel to
crankcase flange.
The frame number is located on the left side oft he frame headlug, beneath the fork top lug and forward oft he
gasoline tank.
Both the engine and frame number should be quoted in full in any correspondence relat1ng to the machine.
©
COPYRIGHT
All rights reserved. No part of this publication may be reproduced Without permission.
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INDEX
Page Page
AIR CLEANER 71 PETROL TANK 69
ALTERNATOR 1 3,41 PISTONS, OVERSIZE & RING SETS 11
PISTONS 13
BATTERY CARRIER 87 PROP STAND 45
BRAKE SWITCH 85 PUSH RODS 21,23
BREATHER PIPES 51
REAR BRAKE 63,65
CAMSHAFT, INLET & EXHAUST 13 REAR WHEEL 61
CARBURETOR 25,27 RECTIFIER 85
CENTRE STAND 45 ROCKERS 21,23
CHAINS 41
CHAINCASE 41 SERVICE TOOLS 10
Ill CLUTCH 39 SIDE PANELS 71
CLUTCH LEVER ASSEMBLY 37 SILENCERS 43
COIL 85 SOLENOID 89
CONDENSORS 85 SPARK PLUG 85
Ill CONNECTING RODS 13 SPEEDOMETER 83
CONTROL CABLES 79 SPEEDOMETER GEARBOX 61
CONTROL LEVERS 77 STARTER MOTOR 31
CRANKCASE 15 SUSPENSION UNITS 47
Ill CRANKSHAFT 13 SWINGING FORK 47
CYLINDERS 21,23 SWITCHES 77,87
CYLINDER HEAD 21,23
TACHOMETER 83
Ill
ELECTRICAL PARTS 85,87,89 TACHOMETER GEARBOX 83
EXHAUST PIPES 43 TAIL LAMP 75
TAPPETS 19
FLASHERS 87 TIMING COVER 29,31
Ill
FOOTRESTS 49 TIMING GEARS 1 3
FRAME 45 TOOLKIT 81
FRONT BRAKE 59 TWIN SEAT 67
FRONT FORKS 53,55
Ill
FRONT WHEEL 57 VALVES 21,23
VALVE GUIDES 21,23
GASKET SETS 11 VALVE GUIDE SETS 11
Ill GEARBOX 33,35,37
WIRING HARNESS 87
HANDLEBARS 77
HEAD LAMP 87 ZENER DIODE 85
Ill HORN 85
T140 EXECUTIVE PARTS 90
KICKSTARTER 37
Ill MANIFOLD 19
MOTOR PLATES 49
MOTOR TORQUE STAY 49
MUDGUARDS 73
Ill
OIL PIPES 51
OIL PUMP 17
OIL PRESSURE RELEASE VALVE 17
Ill
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TIGER 750 (TR7) TECHNICAl DATA
Bore & Stroke 76x82mm/2 · 992x3 ins.
Capacity 747 cc/ 45 cu. ins.
Compression Ratro 7 9.1
Spark Plugs Champion N5
Carburetter Amal Concentric
Main Jet 270
Needle Jet 106
Needle STD
Throttle Valve No 3
Gearbox Sprocket 20 Teeth
Cha1ns Front Triplex 3!8 in pitch x 84 links
Rear 5/8 in. x 3/8 in. x 1 061inks
Capac•lies Fuel Tank 4 Galls (IMP)
Oil Tank 4 Pints
Gearbox 718 Pint !500 cc)
Front Forks 1/3 Pint (190cc)
Tyre Size Front 4 10x 19
Rear 410x18
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U.S.C. TIGER 750 (TR7} TECHNICAL DATA
Ill
Bore & Stroke 76x82 mm/2 · 992x3 · 228 ins
Capacity 7 4 7 cc;45 cu. ins.
Compress1on Ratio 7 9 1
Spark Plugs Champmr' N5
Ill
Carburetter Amal Concentric
Main Jet 270
Needle Jet 106
Ill Needle STD
Throttle Valve No3
Gearbox Sproket 20 Teeth
Chains Front Tnplex 318 1n. pitch x 841inks
II Rear 5/8 in. x 3/8 in. x 1 061inks
Capacities Fuel Tank 2 · 8 Galls (IMP)
Oil Tank 4 Pints
- Gearbox 7 !8 P;nt (500 cc)
Front Forks 1 13 Pn>t ( 1 90 cci
Tyre Size Front 4·10x19
Rear 4 10x 18
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BONNEVILLE (T140E) TECHNICAL DATA
Ill
R(Jr<-- f..t Stn1kn 76xR2 rnrn.'2 · 992x3 · 228 ins.
(HJlll'__!t'/ 74 7 CC/45 CLLinS,
( · >~·no .. r>SS!on R.·1tio 7. 9 1 Ill
Sr:;r.l. l11uus Champion N5
Corburetter Amal Concentric MK II
Main Jet 200
Needle Jet 105 Ill
Needle 2C3
Throttle Valve No.3
Gearbox Sprocket 20 Teetb
Chatrh Front Triplr~x 3!8 in. pitch x 84 lmks
I~ ear 5!8 in. x 3!8 111. x 106 links
Cilrnoti· Fuel Tank 4 Galls (IMP}
Oil T3nk 4 Pints
Gearbox 718 Pint (500 cc)
Fronl Forks 1;3 Pint (190 cc)
Tvr0 Sl/': Front 4 lOx 19
Rear 4 lOx 18
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USA BONNEVILLE (T140E) TECHNICAL DATA
Bore & Stroke 76x82 mm/2 · 992x3 · 228 ins.
Capacity 74 7 cc;45 cu.rns.
Compression Ratro 7 9.1
Spark Plugs Champion N5
Carburett£er Arnal Concentrrc Mk II
Marl' Jet 200
Needle Jet 105
Needle 2C3
.. Throttle Valve No.3
Gearbox Sprocket 20
~eeth
Chains Front rrrplex 3 8 1'1 pr;Ci1 X 841mks
Rear 5;8 111. x 3/8 "' x 1 061rnks
Capacrtres Fuel Tank 2 8 Galls (IMP)
Oil Tank 4 P111ts
Genrbox 7;8 P111r 1500 cc)
Front Forks 1 :3 P"1: 11 90 eel
Tyre S'ze Front 4 10x19
Rear 4 lOx 18
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HOW TO USE THIS PARTS CATALOGUE
First Consult the index on Page 3 tor the parts or (;roup of f)ar:s whoch you wosh to locate. When you have
located the parts make sure from the end columns tl·,Jt the part {Ou have located does apply to your machine.
List the quantities requored as single units; do not as• for "2 : >a1rs" or "3 dozen".
In case of painted items always state the colour required. Pwnted parts are avaolable only in the colours or
alternatives specified for that model of that particular year.
PLEASE NOTE
THROUGHOUT THIS LIST, ASSEMBLIES ARE PRINTED IN CAPITALS AND THE COMPONENTS INCLUDED
IN THAT ASSEMBLY ARE INDENTED IN THE DESCRIPTION COLUMN, REVERTING TO THE ORIGINAL
ALIGNMENT WHEN THE ASSEMBLY IS COMPLETE. TO ORDER THE COMPLETE ASSEMBLY IT IS
NECESSARYONL YTOQUOTETHEASSEMBL YNUMBER.ANYCOMPONEN f PARTS LISTED MAY ALSO BE
OBTAINED SEPARATELY IF REQUIRED. WHERE COMPONENTS ARE COMMON TO ALL MODELS ONLY
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ONE COLUMN APPEARS UNDER QUANTITY
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SPECIAL WORKSHOP TOOLS
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A COMPLfTE LIST OF WORKSHOP TOOLS CAN BE MADE AVAILABLE BY CONT Ar:TING YOUR DEALER. IN
MOST CASES THESE TOOLS ARE VERY COSTLY AS THEY ARE MADE ENTIRELY FOR WORKSHOP USE,
AND THEREFORE. IT IS NOT RECOMMENDED THAT THE PRIVATE OWNER PURCHASES THE TOOLS IN
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ORDER TO AID SERVICING THE MACHINE ONCE OR TWICE ONLY. IN THESE CIRCUMSTANCES IT IS FAR
MORE ECONOMICAL TO GET IN TOUCH WITH A RECOGNISED DEALER .
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.. UNIFIED THREAD FORM
NEW PARTS HAVING THREADED FIXINGS INTRODUCED IN THIS CATALOGUE HAVE THE UNIFIED FORM
OF SCREW THREADS. THIS CHANGEOVER WILL BE CONTINUED AS AND WHEN NEW PARTS ARE
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INTRODUCED. EVEN WHERE PARTS ARE SIMILAR IN APPEARANCE NEW PART NUMBERS WILL BE
ALLOCATED TO IDENTIFY THE UNIFIED THREADS ALL NUTS, BOLTS AND STUDS HAVING THIS THREAD
ARE IDENTIFIED BY MARKINGS. BOLTS HAVE A CIRCULAR RECESS IN THEIR HEADS, STUDS A CIRCULAR
GROOVE ON THE END, AND NUTS HAVE INTERLOCKING CIRCLES ON THE SIDE.
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PARTS SPECIAL TO PARTICULAR MARKETS ARE IDENTIFIED IN 'REMARKS' COLUMN. OTHERWISE
PARTS ARE COMMON TO ALL MARKETS.
..
WHERE MAKERS PART NUMBERS ONLY ARE SHOWN FOR REFERENCE, PARTS MUST BE OBTAINED
DIRECT FROM THE MAKERS OR THEIR DISTRIBUTORS
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ESSENTIAL SERVICE TOOLS
Part No. Descnptoon
61-6019 Crankshaft pinion extractor
61-7013 Camshaft oil seal spreader
61-7011 Gearbox assy tool -quadrant positioner
61-6125 Gearbox sprocket nut spanner
61-6008 Tappet guide block punch
61-7014 Clutch hub- extractor tool
61-6135 Piston ring clamp
61-7017 Mainbearing extractor- LH outer race
61-3768 Clutch locking plate
61-6132 Camwheel extractor
61-7019 Rocker spindle seal compressor
61-7022 Locator tool assy- flywheel 38 -TD.C
61-7012 Primary chain tensioner tool
61-6063 Valve guide removal & replacement tool
61 7023 Cam extractor 6CA
61-7010 Torque tool adaptor- cylinder head sleeve nut
61-7024 Peg spanner wheel bearing retainer
61-6121 Head race drift
61-6113 Fork damper tool
61-7025 Valve seat cutter (inlet and exhaust)
61-7027 Blending cutter (inlet and exhaust)
61-7029 Arbor polo\ & tommy bars- valve seat cutters
61-6117 Swinging arm bearing removal replacement tool
61-7035 Crankshaft balance weights (689 grms.)
61-7043 Camshaft replacerr~~t tool
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