MORT 245: Pocket book for Road Construction Equipment

2018·6.6 MB·English

by  Ministry of Road Transport and Highways

POCKET BOOK
FOR
ROAD CONSTRUCTION EQUIPMENT
Published by:
INDIAN ROADS CONgRESS
2018
Price : ` 1200/-
(Plus Packing & Postage)
Pocket Book for Road Construction Equipment
First Published : November, 2018
(All Rights Reserved. No part of this publication shall be reproduced,
translated or transmitted in any form or by any means without the
permission of the Indian Roads Congress)
Printed by India Offset Press, Delhi-110 064
500 Copies
FOREwORD
It gives me great pleasure to present the first edition of the Pocket
Book for Road Construction Equipment.
The highway sector in India is poised for rapid growth and
mechanisation plays an important role in achieving economy,
speed and quality in highway construction and maintenance.
Currently, there exists no single document covering all major
equipment involved in road construction. Therefore, an initiative
has been taken to come out with a compilation of construction
equipment for road, bridge and tunnel works.
The Pocket Book for Road Construction Equipment is meant to act
as a single-stop platform for acquainting the practising Highway
Engineers and stakeholders with the mechanisation aspect
involved in each activity of road making. References to Ministry’s
Specifications for Road & Bridge Works have been drawn for
each construction activity. Critical equipment for road and bridge
works as well as tunnel works has been discussed. A summary
of various quality control tests along with requisite apparatus and
reference IS Codes has also been included for easy reference.
This book has been compiled based upon extensive study of
the IRC Publications and IS Codes and review of literature and
current practices.
The Pocket Book for Road Construction Equipment is the result
of the untiring efforts of the officers of the Roads Wing and other
professionals who contributed to the drafting of this document.
I wish to express my appreciation for the efforts put in by
Shri K.C. Sharma, Shri Ananyabrata Maulik, Shri N.K. Nayak
and Dr. Sanjay Wakchaure in preparing this document and GSS
Committee for reviewing the document.
Pocket Book for Road Construction Equipment
I hope this Pocket Book, in its present form, will prove to be very
useful for day to day reference for all the engineers in highway
profession. However, the compilation of this kind of Pocket Book
will need to be updated periodically with changes in technology
and environment. The Indian Roads Congress would, therefore,
welcome suggestions and feedback from users so that any
further amplification/ modification/ updating may be attempted in
due course.
New Delhi (S.K. Nirmal)
9th November, 2018 Secretary General, IRC
Pocket Book for Road Construction Equipment
CONTENTS
Sl. Description Page
No. No.
Personnel of the General Specifications and Standards Committee (i)
1. Introduction 1
2. Scope 1
PART A : EQUIPMENT FOR ROAD wORKS
3. Activity Wise Equipment for Road Works 5
4. Description of Essential Equipment For Road Works 30
4.1 Dozer 30
4.2 Hydraulic Excavator 33
4.3 Motor Grader 37
4.4 Scraper 39
4.5 Front End Loader 41
4.6 Backhoe Loader 45
4.7 Crusher 45
4.8 Tipper Truck 57
4.9 Wheel Barrow 60
4.10 Wet Mix Plant 61
4.11 Soil Stabilisation Equipment 63
4.12 Tractor-Rotavator and Disc Harrow 66
4.13 Road Sweeper 68
4.14 Bitumen Distributor 70
4.15 Hot Mix Plant 77
4.16 Paver Finisher 81
4.17 Roller 84
4.18 Aggregate Chip Spreader 88
4.19 Concrete Batching and Mixing Plant 91
4.20 Transit Mixer 95
4.21 Concrete Placer/Spreader 97
4.22 Concrete Paver 98
4.23 Concrete Vibrator 104
4.24 Floater/ Trowel 112
Pocket Book for Road Construction Equipment
Sl. Description Page
No. No.
4.25 Scabbler 114
4.26 Texturing Equipment 115
4.27 Curing Compound Sprayer 117
4.28 Diamond Cutter/ Saw 118
4.29 Joint Sealing Machine 119
4.30 Kerb Casting Machine 121
4.31 Road Marking Machine 122
4.32 Hot In Place Recycling (HIPR) Equipment 124
4.33 Cold In Place Recycling (CIR) Equipment 125
4.34 Cold Milling Machine 129
4.35 Pneumatic Breaker 133
4.36 Hydraulic Breaker 135
4.37 Mobile Slurry Seal Equipment 137
4.38 Mastic Cooker 139
4.39 Snow Blower 140
4.40 Cold Bituminous Mixing Plant 142
PART B : EQUIPMENT FOR BRIDgE wORKS
5. Activity Wise Equipment for Bridge Works 145
6. Description of Essential Equipment For Bridge Works 157
6.1 Concrete Placement Equipment 157
6.2 Concrete Pump 159
6.3 Pneumatic Sinking Equipment 164
6.4 Pile Driver 166
6.5 Pile Boring Equipment 176
6.6 Prestressing Equipment 184
6.7 Grouting Equipment 187
6.8 Shotcreting Equipment 191
6.9 Drill 196
7. Mobile Elevating Work Platform (MEWP) 202
8. Mobile Bridge Inspection Unit (MBIU) 205
Pocket Book for Road Construction Equipment
Sl. Description Page
No. No.
PART C : EQUIPMENT FOR TUNNEL wORKS
9. Essential Equipment for Tunnelling Works 213
10. Tunnelling Methods 215
10.1 Cut and Cover Method 216
10.2 Shield Tunnelling Method 216
10.3 Bored Tunnelling Method 217
10.4 Tunnel Jacking Method 218
10.5 Immersed Tube Method 218
10.6 Drill and Blast Method 219
10.7 Conventional Excavation by Road Header or Hand 220
Tools
10.8 Rock Splitting Techniques 222
10.9 Sequential Excavation Method (SEM) 223
11. Tunnel Boring Machine (TBM) 223
12. Tunnel Ventilation System (TVS) 232
13. Other Tunnel Systems 239
PART D : EQUIPMENT FOR QUALITY CONTROL
14. Tests for Soils 243
15. Tests for Aggregates 252
16. Tests for Bitumen 256
17. Tests for Cement and Concrete 259
18. Essential Equipment for Central Laboratory 261
18.1 Soil Testing Equipment 261
18.2 Aggregate Testing Equipment 262
18.3 Cement and Cement Concrete Testing Equipment 263
18.4 Bitumen Testing Equipment 264
18.5 Sub- Soil Testing Equipment 265
19. Essential Equipment for Plant/Site Laboratory 265
19.1 Wet Mix Plant 265
19.2 Hot Mix Plant 266
19.3 Concrete Batching Plant 267
Pocket Book for Road Construction Equipment
Sl. Description Page
No. No.
20. Inventory of Consumables for Laboratory 268
20.1 Soil Testing 268
20.2 Aggregate Testing 268
20.3 Cement Testing 268
20.4 Bitumen Testing 268
20.5 Concrete Testing 268
20.6 Sub-Soil Testing 268
PART E : EQUIPMENT FOR DISASTER MANAgEMENT
21. Essential Equipment for Restoration Works in Landslide 271
Management
21.1 Heavy Equipment 271
21.2 Power Tools 271
21.3 Lighting Equipment 272
21.4 Hand Tools 272
21.5 Miscellaneous Utility Items 272
21.6 Individual Kit 272
21.7 Personal Protection Gear 273
21.8 Radio and Communication Equipment 273
21.9 Lightweight Temporary Bridges 273
21.10 Skilled Human Resources 273
22. Bailey Bridge 274
Appendix–I: Emission and Noise Limits for Diesel Gensets 288
(upto 800 KW)
Appendix–II: Emission Norms for Construction Equipment 289
Vehicles
Appendix–III: IRC/BIS Codes for Road and Bridge Construction 290
Equipment
Appendix–IV: Equipment Calibration 292
References 293