CAD, 3D Modeling, Engineering Analysis, and Prototype Experimentation: Industrial and Research Applications

254 Pages·2015·12.815 MB·English

by  Jeremy Zheng Li (auth.)

Jeremy Zheng Li
CAD, 3D Modeling,
Engineering
Analysis, and
Prototype
Experimentation
Industrial and Research Applications
CAD, 3D Modeling, Engineering Analysis,
and Prototype Experimentation

Jeremy Zheng Li
CAD, 3D Modeling,
Engineering Analysis,
and Prototype
Experimentation
Industrial and Research Applications
JeremyZhengLi
UniversityofBridgeport
Bridgeport,CT,USA
ISBN978-3-319-05920-4 ISBN978-3-319-05921-1(eBook)
DOI10.1007/978-3-319-05921-1
SpringerChamHeidelbergNewYorkDordrechtLondon
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Preface
Computer-aided design (CAD), 3D modeling, and engineering analysis can be
efficiently applied in many research and industrial fields including aerospace,
defense, automobile, consumer product, and many other product development.
Theseefficientresearchandengineeringtoolsapplycomputer-assistedtechnology
to perform 3D modeling on different products, support geometrical design, make
structural analysis, assist optimal product design, create graphic and engineering
drawings,andgenerateproductiondocuments.Thistechnologyhelpsscientistsand
technical professionals efficiently import basic geometrical inputs and design
information to accelerate the engineering design process, with well-controlled
design documents, to support production and manufacturing processes. Currently
these research and engineering tools have been playing more and more important
roles in different businesses and enterprises due to their financial and technical
importance in business, industrial, engineering, and manufacturing applications.
The computer-aided modeling and analysis allow more sophisticated, flexible,
reliable, and cost-effective manufacturing control. Automation and automated
production system are to use control system to reduce human labor intervention
during manufacturing processes and put strong impact on industries. Automation
andautomatedsystemdesignnotonlyraisetheproductionratebutalsocontrolthe
productquality. It can effectively keep consistent product quality, reduce produc-
tion lead time, ease material handling, maintain optimal work flow, and meet the
product requirement by controlling the flexible and convertible manufacturing/
production processes. Computer-aided modeling and engineering design can
quicklysimulateandmodeltheautomatedproductionsystemsandreduceproduct
development life cycles. Computer-aided engineering solution can improve and
optimize the industrial integral processes in design, development, engineering
analysis,andproductmanufacturing.Alsothepresentandfutureeconomicglobali-
zationrequirescost-effectivemanufacturingviahighlyindustrialautomation,effi-
cient design tooling, and better production control. This book describes the
technology, types, and general applications of these research and engineering
tools through conceptual analysis and real case study in computer-aided design,
3Dmodeling,andengineeringanalysis.Somenewproductsystems,developedby
author, are introduced to help readers understand how to design and develop new
product systems by using computer-aided design, engineering analysis, and
v
vi Preface
prototype experiment. The case studies include design and development of
green/sustainableenergysystems(solarstill,solarpanel,andwindpowerenergy),
biomedicalandsurgicalinstruments,energy-savingcoolingsystem,automatedand
high-speedassemblysystem(highlyviscousliquidfillingandchemicalgascharg-
ing), robotic system for industrial/automated manufacturing, magnetic sealing
system, and high-speed packaging machinery system. Multiple engineering case
studiesinthisbookaimattheintroduction,study,andanalysisbyusingcomputer-
aided modeling and engineering analysis for industrial and engineering
applications. All these newly developed product systems have also been verified
byprototypingandtestingtovalidatethefunctionalityofthesenewsystems.Both
computer-aided analysis and experimental methodologies introduced in this book
showcloseresultsthatpositivelyshowthefeasibilityandcredibilityofanalyticand
experimentalmethodologiesintroducedinthisbook.
Bridgeport,CT,USA JeremyZhengLi
Contents
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 SolarEnergySystemforWaterDistillation. . . . . . . . . . . . . . . 3
1.2 WindPowerTurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 SolarPanelTrackingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Energy-SavingCoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 AutomatedandHigh-SpeedManufacturingSystems. . . . . . . . . 8
1.6 RoboticSystemforIndustrialApplications. . . . . . . . . . . . . . . 9
1.7 MagneticSealingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.8 AutomatedandHigh-SpeedPackaging
MachinerySystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.9 BiomedicalandSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . 13
PartI EnergySystems
2 SolarEnergySystemforWaterDistillation. . . . . . . . . . . . . . . . . . 17
2.1 DesignofSolarEnergySystemforWaterDistillation. . . . . .. . 17
2.2 Computer-AidedSimulationofSolarEnergySystem
forWaterDistillation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 ExperimentonSolarEnergySystem
forWaterDistillation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.4 DiscussionandFutureImprovementofSolarEnergy
SystemforWaterDistillation. . . . . . . . . . . . . . . . . . . . . . . . . 25
3 WindPowerTurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 DesignofNewWindPowerTurbineSystem. . . . . . . . . . . . . . 27
3.2 Computer-AidedSimulationofWindPower
TurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3 ExperimentonWindPowerTurbineSystem. . . . . . . . . . . . . . 34
3.4 DiscussionandFutureImprovementonWindPower
TurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
vii
viii Contents
4 SolarPanelTrackingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1 DesignofSolarPanelTrackingSystem. . . . . . . . . . . . . . . . . . 39
4.2 Computer-AidedSimulationofSolarPanel
TrackingSystem. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 39
4.3 ExperimentonSolarPanelTrackingSystem. . . . . . . . . . . . . . 56
4.4 DiscussionandFutureImprovementonSolarPanel
TrackingSystem. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 63
5 Energy-SavingCoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.1 DesignofEnergy-SavingCoolingSystem. . . . . . . . . . . . . . . . 65
5.2 Computer-AidedSimulationonEnergy-Saving
CoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.3 ExperimentonEnergy-SavingCoolingSystem. . . . . . . . . . . . 77
5.4 DiscussionandFutureImprovementonEnergy-Saving
CoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PartII AutomatedSystems
6 AutomatedandHigh-SpeedManufacturingSystem. . . . . . . . . . . . 85
6.1 DesignofAutomatedandHigh-Speed
ManufacturingSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.2 Computer-AidedSimulationofAutomated
andHigh-SpeedManufacturingSystems. . . . . . . . . . . . . . . . . 92
6.2.1 Computer-AidedSimulationonAutomated
High-ViscousLiquidFillingSystem. . . . . . . . . . . . . . 92
6.2.2 Computer-AidedSimulationonAutomated
ChemicalGasChargingSystem. . . . . . . . . . . . . . . . . 94
6.3 ExperimentonAutomatedandHigh-Speed
ManufacturingSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.3.1 ExperimentonAutomatedandHigh-Speed
HeavyViscousLiquidFillingSystem. . . . . . . . . . . . . 102
6.3.2 ExperimentonAutomatedandHigh-Speed
ChemicalGasChargingSystem. . . . . . . . . . . . . . . . . 104
6.4 DiscussionandFutureImprovementonAutomated
andHigh-SpeedManufacturingSystems. . . . . . . . . . . . . . . . . 107
7 RoboticSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
7.1 DesignofRoboticSystemforIndustrialApplications. . . . . . . . 109
7.2 Computer-AidedSimulationonRoboticSystem
forIndustrialApplications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
7.3 ExperimentonRoboticSystemforIndustrialApplications. . . . 120
7.4 DiscussionandFutureImprovementonRoboticSystem. . . . . . 128
Contents ix
8 MagneticSealingSystem.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. 129
8.1 DesignofMagneticSealingSystem. . . . . . . . . . . . . . . . . . . . . 129
8.2 Computer-AidedSimulationonMagnetic
SealingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
8.3 ExperimentonMagneticSealingSystem. . . . . . . . . . . . . . . . . 142
8.4 DiscussionandFutureImprovementonMagnetic
SealingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
9 AutomatedandHigh-SpeedPackagingSystem. . . . . . . . . . . . . . . . 147
9.1 DesignofAutomatedandHigh-SpeedPackaging
MachinerySystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.2 Computer-AidedSimulationonAutomated
andHigh-SpeedPackagingMachinerySystem. . . . . . . . . . . . . 148
9.3 ExperimentonAutomatedandHigh-SpeedPackaging
MachinerySystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
9.4 DiscussionandFutureImprovementonAutomated
andHigh-SpeedPackagingMachinerySystems. . . . . . . . . . . . 169
PartIII BiomedicalSystems
10 BiomedicalandSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . . . . . 173
10.1 DesignofBiomedicalandSurgicalSystems. . . . . . . . . . . . . . . 173
10.2 Computer-AidedSimulationonBiomedical
andSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
10.2.1 BiomedicalOpenSurgiclipInstrument. . . . . . . . . . . . 177
10.2.2 BiomedicalEndoscopicSurgiclipInstrument. . . . . . . . 192
10.3 ExperimentonBiomedicalandSurgicalSystems. . . . . . . . . . . 217
10.3.1 ExperimentonBiomedicalOpen
SurgiclipInstrument. . . . . . . . . . . . . . . . . . . . . . . . . . 218
10.3.2 ExperimentonBiomedicalEndoscopic
SurgiclipSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
10.4 DiscussionandFutureImprovementonBiomedical
andSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Conclusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Biography. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. 239
References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263