Anchor Fastening Technology Manual 09 / 2012 - Hilti

56 Pages·2014·3.25 MB·English

Anchor Fastening
Technology Manual
09 / 2012
0 10/ 2012
Forword
Foreword
Dear customer,
As it is our ambition to be the worldwide leader in fastening technology, we are
continously striving to provide you with state-of-the-art technical information
reflecting the latest developments in codes, regulations and approvals and
technical information for our products.
The Fastening Technology Manuals for Post-installed Anchors and for Anchor
Channel reflect our ongoing investment into long term research and development
of leading fastening products.
This Fastening Technology Manual for Post-installed Anchors should be a
valuable support tool for you when solving fastening tasks with Post-installed
Anchor fastening technology. It should provide you with profound technical know-
how, and help you to be more productive in your daily work without any
compromise regarding reliability and safety.
As we strive to be a reliable partner for you, we would very much appreciate your
feedback for improvements. We are available at any time to answer additional
questions that even go beyond this content.
Raimund Zaggl
Business Unit Anchors
10/ 2012 1
Important notices
Important notices
1. Construction materials and conditions vary on different sites. If it is suspected that the base
material has insufficient strength to achieve a suitable fastening, contact the Hilti Technical
Advisory Service.
2. The information and recommendations given herein are based on the principles, formulae
and safety factors set out in the Hilti technical instructions, the operating manuals, the setting
instructions, the installation manuals and other data sheets that are believed to be correct at
the time of writing. The data and values are based on the respective average values
obtained from tests under laboratory or other controlled conditions. It is the users
responsibility to use the data given in the light of conditions on site and taking into account
the intended use of the products concerned. The user has to check the listed prerequisites
and criteria conform with the conditions actually existing on the job-site. Whilst Hilti can give
general guidance and advice, the nature of Hilti products means that the ultimate
responsibility for selecting the right product for a particular application must lie with the
customer.
3. All products must be used, handled and applied strictly in accordance with all current
instructions for use published by Hilti, i.e. technical instructions, operating manuals, setting
instructions, installation manuals and others.
4. All products are supplied and advice is given subject to the Hilti terms of business.
5. Hilti´s policy is one of continuous development. We therefore reserve the right to alter
specifications, etc. without notice.
6. The given mean ultimate loads and characteristic data in the Anchor Fastening Technology
Manual reflect actual test results and are thus valid only for the indicated test conditions.
Due to variations in local base materials, on-site testing is required to determine
performance at any specific site.
7. Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or
expenses in connection with, or by reason of, the use of, or inability to use the products for
any purpose. Implied warranties of merchantability or fitness for a particular purpose are
specifally excluded.
Hilti Corporation
FL-9494 Schaan
Principality of Liechtenstein
www.hilti.com
Hilti = registred trademark of the Hilti Corporation, Schaan
2 10/ 2012
Contents
Contents
Anchor technology and design ................................................................................................7
Anchor selector.....................................................................................................................................8
Legal environment..............................................................................................................................20
Approvals...........................................................................................................................................22
Base material .....................................................................................................................................28
Anchor design....................................................................................................................................34
Design example..................................................................................................................................44
Corrosion............................................................................................................................................48
Dynamic loads (seismic, fatigue, shock).............................................................................................52
Resistance to fire................................................................................................................................58
Mechanical anchoring systems..............................................................................................71
HDA Design anchor............................................................................................................................72
HSL-3 carbon steel, heavy duty anchor..............................................................................................88
HSL-GR stainless steel, heavy duty anchor......................................................................................100
HSC-A Safety anchor.......................................................................................................................110
HSC-I Safety anchor.........................................................................................................................120
HST Stud anchor..............................................................................................................................130
HSA Stud anchor..............................................................................................................................140
HSV Stud anchor..............................................................................................................................160
HLC Sleeve anchor ..........................................................................................................................170
HAM Hard sleeve anchor..................................................................................................................176
HUS-HR Screw anchor, stainless steel.............................................................................................178
HUS Screw anchor, carbon steel......................................................................................................194
HUS 6 Screw anchor, Redundant fastening......................................................................................210
HUS-A 6 / HUS-H 6 / HUS-I 6 / HUS-P 6 Screw anchor in precast prestressed hollow core slabs....218
HUS 6 / HUS-S 6 Screw anchor.......................................................................................................224
HKD Push-in anchor, Single anchor application................................................................................230
HKD Push-in anchor, Redundant fastening......................................................................................244
HKV Push-in anchor, Single anchor application................................................................................252
HUD-1 Universal anchor...................................................................................................................256
HUD-L Universal anchor...................................................................................................................262
HLD Light duty anchor......................................................................................................................266
HRD-U 10 / -S 10 / -U 14 Frame anchor..........................................................................................270
HRD Frame anchor, Redundant fastening........................................................................................276
HPS-1 Impact anchor.......................................................................................................................294
HHD-S Cavity anchor.......................................................................................................................298
HCA Coil anchor...............................................................................................................................300
HSP / HFP Drywall plug....................................................................................................................302
HA 8 Ring / hook anchor...................................................................................................................304
DBZ Wedge anchor..........................................................................................................................308
HT Metal frame anchor.....................................................................................................................312
HK Ceiling anchor.............................................................................................................................316
HPD Aerated concrete anchor..........................................................................................................322
HKH Hollow deck anchor..................................................................................................................328
HTB Hollow wall metal anchor..........................................................................................................332
IDP Insulation fastener.....................................................................................................................336
IZ Insulation fastener........................................................................................................................340
IDMS / IDMR Insulation fastener ......................................................................................................344
4 10/ 2012
Contents
Adhesive anchoring systems ...............................................................................................349
HVZ Adhesive anchor.......................................................................................................................350
HVU with HAS/HAS-E rod adhesive anchor.....................................................................................362
HVU with HIS-(R)N adhesive anchor................................................................................................372
Hilti HIT-RE 500-SD with HIT-V rod..................................................................................................382
Hilti HIT-RE 500-SD with HIS-(R)N...................................................................................................398
Hilti HIT-RE 500-SD with rebar.........................................................................................................410
Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes ..............................................................424
Hilti HIT-RE 500 with HIT-V / HAS in diamond drilled holes..............................................................440
Hilti HIT-RE 500 with HIS-(R)N.........................................................................................................450
Hilti HIT-RE 500 with rebar in hammer drilled holes..........................................................................464
Hilti HIT-RE 500 with rebar in diamond drilled holes.........................................................................480
Hilti HIT-HY 200 with HIT-Z..............................................................................................................490
Hilti HIT-HY 200 with HIT-V..............................................................................................................510
Hilti HIT-HY 200 with HIS-(R)N.........................................................................................................528
Hilti HIT-HY 200 with rebar...............................................................................................................544
Hilti HIT-HY 150 MAX with HIT-TZ....................................................................................................560
Hilti HIT-HY 150 MAX with HIT-V / HAS...........................................................................................572
Hilti HIT-HY 150 MAX with HIS-(R)N................................................................................................590
Hilti HIT-HY 150 MAX with rebar ......................................................................................................602
Hilti HIT-CT 1 with HIT-V..................................................................................................................616
Hilti HIT-HY 150 with HIT-V / HAS....................................................................................................632
Hilti HIT-HY 150 with HIS-(R)N.........................................................................................................648
Hilti HIT-HY 150 with rebar...............................................................................................................660
Hilti HIT-ICE with HIT-V / HAS..........................................................................................................674
Hilti HIT-ICE with HIS-(R)N...............................................................................................................686
Hilti HIT-ICE with rebar.....................................................................................................................698
Hilti HIT-HY 70 injection mortar for masonry.....................................................................................708
HRT-WH Rail anchor with Hilti HVU or Hilti HIT-RE 500...................................................................734
HRT Rail anchor with Hilti HIT-RE 500.............................................................................................738
HRC / HRC-DB Rail anchor with Hilti HIT-RE 500............................................................................742
HRA Rail anchor with Hilti HIT-RE 500 or HVU-G/EA glass capsule.................................................746
HRT-I Rail anchor with Hilti HIT-RE 500...........................................................................................750
HRT-IP Rail Anchor for cast-in/top down construction method..........................................................754
Post-installed rebar connections .........................................................................................759
Basics, design and installation of post installed rebars.....................................................................760
Hilti HIT-RE 500-SD post-installed rebars.........................................................................................798
Hilti HIT-RE 500 post-installed rebars...............................................................................................810
Hilti HIT-HY 200 post-installed rebars...............................................................................................822
Hilti HIT-HY 150 post-installed rebars...............................................................................................830
Hilti HIT-HY 150 MAX post-installed rebars......................................................................................838
Hilti worldwide........................................................................................................................848
10/ 2012 5
HUS-HR Screw anchor
stainless steel
HUS-HR Screw anchor, stainless steel
Anchor version Benefits
HUS-HR - Quick and easy setting
Stainless steel - Low expansion forces in base
Concrete Screw materials
- Through fastening
- Removable
- Forged-on washer and hexagon
head with no protruding thread
Small edge Autoclaved European
Tensile Fire Corrosion CE
Concrete distance Solid brick aerated Technical
zone resistance Resistance conformity
and spacing concrete Approval
PROFIS
Anchor
design
software
Approvals / certificates
Description Authority/ Laboratory No. / date of issue
European technical approval a) DIBt, Berlin ETA-08/0307 / 2011-01-21
Fire test report DIBt, Berlin ETA-08/0307 / 2011-01-21
Fire test report ZTV – Tunnel (EBA) MFPA, Leipzig PB III / 08-354 / 2008-11-27
a) Data for HUS-HR with standard and reduced embedment depth is given in this section according ETA-08/0307
issue 2011-01-21.
Basic loading data
All data in this section appliesto For details see Simplified design method
- Correct setting (See setting instruction)
- No edge distance and spacing influence
- Concrete as specified in the table
- Steelfailure
- Minimum base material thickness
- Concrete C 20/25, f = 25 N/mm²
ck,cube
178 10/ 2012
HUS-HR Screw anchor
stainless steel
Mean ultimate resistance
Non-cracked concrete Cracked concrete
Anchor size HUS-HR 6 8 10 14 6 8 10 14
Extra reduced embedment
(Hilti Tech Data)
h [mm] 30 50 60 - 30 50 60 -
nom
Tensile N [kN] -a) 12,0 16,0 - -a) 6,7 10,0 -
Ru,m
Shear V [kN] -a) 31,5 41,9 - -a) 22,5 30,0 -
Ru,m
Reduced embedment
h [mm] - 60 70 70 - 60 70 70
nom
Tensile N [kN] - 16,0 21,3 25,2 - 8,0 12,0 16,0
Ru,m
Shear V [kN] - 34,7 44,0 50,4 - 30,9 38,1 36,0
Ru,m
Standard embedment
h [mm] 55 80 90 110 55 80 90 110
nom
Tensile N [kN] 12,0 21,3 33,3 53,6 6,7 16,0 21,3 33,3
Ru,m
Shear V [kN] 22,7 34,7 44,0 102,7 21,7 34,7 44,0 76,6
Ru,m
a) Please refer to resistance table in all load directionsfor multiple use fastenings insection HUS 6 screw anchor
for redundant fastening.
Characteristic resistance
Non-cracked concrete Cracked concrete
Anchor size HUS-HR 6 8 10 14 6 8 10 14
Extra reduced embedment
(Hilti Tech Data)
h [mm] 30 50 60 - 30 50 60 -
nom
Tensile N [kN] -a) 9,0 12,0 - -a) 5,0 7,5 -
Rk
Shear V [kN] -a) 23,6 31,4 - -a) 16,9 22,5 -
Rk
Reduced embedment
(ETA-08/0307)
h [mm] - 60 70 70 - 60 70 70
nom
Tensile N [kN] - 12,0 16,0 18,9 - 6,0 9,0 12,0
Rk
Shear V [kN] - 26,0 33,0 37,8 - 23,2 28,6 27,0
Rk
Standard embedment
(ETA-08/0307)
h [mm] 55 80 90 110 55 80 90 110
nom
Tensile N [kN] 9,0 16,0 25,0 40,2 5,0 12,0 16,0 25,0
Rk
Shear V [kN] 17,0 26,0 33,0 77,0 16,3 26,0 33,0 57,4
Rk
a) Please refer to resistance table in all load directionsfor multiple use fasteningsin section HUS 6 screw anchor
for redundant fastening.
10/ 2012 179
HUS-HR Screw anchor
stainless steel
Design resistance
Non-cracked concrete Cracked concrete
Anchor size HUS-HR 6 8 10 14 6 8 10 14
Extra reduced embedment
(Hilti Tech Data)
h [mm] 30 50 60 - 30 50 60 -
nom
Tensile N [kN] -a) 5,0 6,7 - -a) 2,8 4,2 -
Rd
Shear V [kN] -a) 15,7 21,0 - -a) 11,2 15,0 -
Rd
Reduced embedment
(ETA-08/0307)
h [mm] - 60 70 70 - 60 70 70
nom
Tensile N [kN] - 6,7 8,9 10,5 - 3,3 5,0 6,7
Rd
Shear V [kN] - 17,3 22,0 25,2 - 15,5 19,0 18,0
Rd
Standard embedment
(ETA-08/0307)
h [mm] 55 80 90 110 55 80 90 110
nom
Tensile N [kN] 4,3 8,9 13,9 22,3 2,4 6,7 8,9 13,9
Rd
Shear V [kN] 11,3 17,3 22,0 51,3 10,9 17,3 22,0 38,3
Rd
a) Please refer to resistance table in all load directionsfor multiple use fastenings in section HUS 6 screw anchor
for redundant fastening.
Recommended loads
Non-cracked concrete Cracked concrete
Anchor size HUS-HR 6 8 10 14 6 8 10 14
Extra reduced embedment
(Hilti Tech Data)
h [mm] 30 50 60 - 30 50 60 -
nom
Tensile N a) [kN] -b) 3,6 4,8 - -b) 2,0 3,0 -
rec
Shear V a) [kN] -b) 11,2 15,0 - -b) 8,0 10,7 -
rec
Reduced embedment
(ETA-08/0307)
h [mm] - 60 70 70 - 60 70 70
nom
Tensile N a) [kN] - 4,8 6,3 7,5 - 2,4 3,6 4,8
rec
Shear V a) [kN] - 12,4 15,7 18,0 - 11,0 13,6 12,9
rec
Standard embedment
(ETA-08/0307)
h [mm] 55 80 90 110 55 80 90 110
nom
Tensile N a) [kN] 3,1 6,3 9,9 16,0 1,7 4,8 6,3 9,9
rec
Shear V a) [kN] 8,1 12,4 15,7 36,7 7,8 12,4 15,7 27,3
rec
a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of
loading and shall be taken from national regulations.
b) Please refer to resistance table in all load directions for multiple use fastenings in section HUS 6 screw anchor
for redundant fastening.
180 10/ 2012
HUS-HR Screw anchor
stainless steel
Basic loading data for single anchor in solid masonry units
All data in this section appliesto
- Load values valid for holes drilled with TE rotary hammers in hammering mod
- Correct anchor setting (see instruction for use, setting details)
- The core / material ratio may not exceed 15% of a bed joint area.
- The brim area around holes must be at least 70mm
- Edge distances, spacing and other influences, see below
Recommended loads
Hilti
Base material Anchor size �������� �������� ���������
Germany,Austria, Switzerland h [mm] 55 60 70
nom
Solid clay brick
Mz12/2,0 DIN 105/ Tensile Nrec [kN] 0,9 1,0 1,1
EN 771-1
f a) 12N/mm²
b Shear V [kN] 1,4 2,0 2,3
rec
Solid sand-lime brick [kN]
KS 12/2,0 DIN 106/ Tensile Nrec 0,6 0,6 1,0
EN 771-2
f a) 12N/mm² [kN]
b Shear V 0,9 1,1 1,7
rec
Aerated concrete PPW [kN]
6-0,4 DIN 4165/ Tensile Nrec 0,2 0,2 0,4
EN 771-4
f a) 6 N/mm² [kN]
b Shear V 0,4 0,4 0,9
rec
a) f = brick strength
b
10/ 2012 181
HUS-HR Screw anchor
stainless steel
Permissible anchor location in brick and block walls
Edge distance and spacing influences
The technical data for the HUS-HR anchors are reference loads for MZ 12 and KS 12. Due to the large
variation of natural stone solid bricks, on site anchor testing is recommended to validate technical data.
TheHUS-HR anchor was installed and tested in center of solid bricks as shown. The HUS-HR anchor was
not tested in the mortar joint between solid bricks or in hollow bricks; however a load reduction is expected.
For brick walls where anchor position in brick can not be determined, 100% anchor testing is recommended.
Distance to free edge free edge to solid masonry (Mz and KS) units 200 mm
Distance to free edge free edge to solid masonry (autoclaved aerated gas concrete) units 170 mm
The minimum distance tohorizontal and vertical mortar joint (c ) is stated in drawing above.
min
Minimum anchor spacing (s ) in one brick/block is c
min min
Limits
Applied load to individual bricks may not exceed 1,0 kN without compression or 1,4 kN with compression
All data isfor multiple use for non structural applications
Plaster, graveling, lining or levelling courses are regarded as non-bearing and may not be taken into account
for the calculation of embedment depth.
Materials
Mechanical properties
Anchor size HUS-HR 6 HUS-HR 8 HUS-HR 10 HUS-HR 14
Nominal tensile strength f [N/mm²] 1040 870 950 820
uk
Stressed cross-section A [mm²] 23 39 55 125
s
Moment of resistance W [mm³] 15,5 34,4 58,2 196,4
Design bending resistance
[Nm] 12,9 23,9 44,2 128,8
M
Rd,s
Part Material
Stainless steel hexagonal head
Stainless steel (grade A4)
concrete screw
182 10/ 2012