Advanced Processing and Manufacturing Technologies for Structural and Multifunctional Materials II: Ceramic Engineering and Science Proceedings, Volume 29, Issue 9

222 Pages·2009·8.228 MB·English

by  Tatsuki Ohji, Andrew Wereszczak(eds.)

Advanced Processing and
Manufacturing Technologies
for Structural and
Multifunctional Materials II
Advanced Processing and
Manufacturing Tech nologi es
for Structural and
Multifunctional Materials I1
A Collection of Papers Presented at the
32nd International Conference on Advanced
Ceramics and Composites
January 27-February I , 2008
Daytona Beach, Florida
Editors
Tatsuki Ohji
Mrityunjay Singh
Volume Editors
Tatsuki Ohji
Andrew Wereszczak
WLEY
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ISBN 978-0-470-34499-6
Printed in the United States of America.
I09 8 7 6 5 4 3 2 1
Contents
Preface ix
Introduction xi
Development and Characterization of the Bonding and Integration 1
Technologies Needed for Fabricating Silicon Carbide Based Injector
Components
Michael C. Halbig and Mrityunjay Singh
Bonding and Integration of C-C Composite to Cu-Clad-Molybdenum 15
for Thermal Management Applications
R. Asthana and M. Singh
Polymer Impregnation and Pyrolysis Process Combined with 27
Powder Space Holder Technique (PSH-PIP)
Masaki Kotani, Aline Zimmer, Satoru Matsuzaki, and Kazuaki Nishiyabu
Oxidation Behavior of C/C-Sic Composites in Open Atmosphere 33
V.K. Srivastava and Shraddha Singh
Processing Method for Interpenetrating Network Metal-Ceramic 43
Composites with a Non-Linear Compositional Gradient
M. Neukam and M. Willert-Porada
3-D Simulation of Self-propagating High-TemperatureS ynthesis of 53
Solid Oxide Fuel Cell Cathode Materials
Sidney Lin and Jiri Selig
Influence of Green Part Microstructure and Sintering Atmosphere 63
on the Formation of Porous Silicon Nitride Ceramics with Yb-Silicate
Matrix
M. Knoll and M. Willert-Porada
V
R-SIC for Novel Gel-Cast Cross Flow Filter 73
J. Horna, S. Zellhofer, A. Liersch, and J. Starnpfl
Reaction Bonded Sic Processed with Two Different Types of 87
Carbon Precursors
Cristiane Evelise Ribeiro da Silva, Celio A. Costa, and
Maria Cecilia de Sousa N6brega
Evidence of Uniform Microstructure in Microwave Sintered Yttria 95
Stabilized Zirconia (YSZ) by Impedance Analysis
Kanchan Lata Singh, Ajay Kurnar, Anirudh P. Singh, and S.S. Sekhon
Modeling of Field Assisted Sintering Technology (FAST) and Its 109
Application to Electro-Conductive Systems
K. Vanrneensel, S.H. Huang, A. Laptev, J. Vleugels, and 0. Van der Biest
PolydimethylsiloxaneD erived Ceramics: Influence of Pyrolysis 123
Temperature on Ceramic Phases
Marilia SBrgio da Silva Beltrlo, Marysilvia Ferreira, and Celio A. Costa
Freeform Fabrication of Alumina Dental-Crown Models by Using 131
Stereolithography
Masahito Ishikawa, Soshu Kirihara, Yoshinari Miyarnoto, and Taiji Sohrnura
Silicon Nitride Rapid Decomposition for Formation of Nanosized 139
Powders for Shaping Microdevices
Dariusz Kata and Jerzy Lis
The Relation between Peierls and Mott-Hubbard Transition in V02 147
by Tunneling Spectroscopy
Changman Kim, Tornoya Ohno, Takashi Tamura, Yasushi Oikawa,
Jae-Soo Shin, and Hajirne Ozaki
Localization of Terahertz Waves in Photonic Fractal Arrays of 155
Alumina Fabricated by Micro-Stereolithography
T. Hibino, S. Kirihara, and Y. Miyarnoto
Anisotropic Varistor via Magnetic Texturing 163
Yoshiaki Kinernuchi, Kurni Okanoue, Hisashi Kaga, Juan P. Wiff,
Satoshi Tanaka, Keizo Uernatsu, and Koji Watari
Faradayic Process for Electrophoretic Deposition of Thermal 169
Barrier Coatings
Joseph Kell, Heather McCrabb, and Binod Kurnar
Indium Tin Oxide Ceramic Rotary Sputtering Targets for 179
Transparent Conductive Film Preparation
Eugene Medvedovski, Christopher J. Szepesi, Olga Yankov, and
Maryarn K. Olsson
vi . Advanced Processing and ManufacturingT echnologies for Structural and Multifunctional Materials I1
The Effect of Doping with Titania and Calcium Titanate on the 185
Microstructure and Electrical Properties of the Giant Dielectric
Constant Ceramic CaCu3Ti4OI2
Bany A. Bender, Ed Gorzkowski, and Ming-Jen Pan
Synthesis and Characterization of Electrodeposited Nickel 195
Nanowires
Valeska da Rocha Caffarena, Alberto Passos Guirnaraes,
Magali Silveira Pinho, Elizandra Martins Silva, Jefferson Leixas Capitaneo,
and Marilia Sergio da Silva Beltrao
Crystallization of Titania Films in Aqueous Solutions and Their Dye 203
Adsorption Properties
Yoshitake Masuda, Tatsuo Kirnura, Xiulan Hu, Xiangju Meng, Kazumi Kato,
and Tatsuki Ohji
Micro Scale Measurement of Thermal Effusivity/Conductivity of SIC 21 5
by Thermal Microscope
lkuko Yarnada, Shoichi Kurne, Koji Watari, Kirnihito Hatori, and Genzo Matsui
Author Index 223
Advanced Processing arid Manufacturing Technologies for Structural and Multifunctional Materials II . vii
Preface
The Second International Symposium on Advanced Processing and Manufacturing
Technologies for Structural and Multifunctional Materials and Systems (APMT)
was held during the 32nd International Cocoa Beach Conference on Advanced Ce-
ramics and Composites, in Daytona Beach, FL, January 27-February 1, 2008. The
aim of this international symposium was to discuss global advances in the research
and development of advanced processing and manufacturing technologies for a
wide variety of non-oxide and oxide based structural ceramics, particulate and fiber
reinforced composites, and multifunctional materials. This year’s symposium also
honored Professor Yoshinari Miyamoto, Osaka University, Japan, for his long term
and outstanding contributions to processing and manufacturing science and tech-
nologies. A total of 67 papers, including invited talks, oral presentations and
posters, were presented from 10 countries (USA, Japan, Germany, Australia, Ire-
land, Belgium, Brazil, Canada, France, Korea, India, Poland, and Slovenia). The
speakers represented universities, industry and research laboratories.
This issue contains 23 invited and contributed papers, all peer reviewed accord-
ing to the American Ceramic Society Review Process. The latest developments in
processing and manufacturing technologies are covered, including smart process-
ing, advanced composite manufacturing, novel forming and sintering technologies,
microwave-processing, polymer-based processing and film deposition technolo-
gies. These papers discuss the most important aspects necessary for understanding
and further development of processing and manufacturing of ceramic materials and
systems.
The editors wish to extend their gratitude and appreciation to all the authors for
their cooperation and contributions, to all the participants and session chairs for
their time and efforts, and to all the reviewers for their valuable comments and
suggestions. Financial support from Ube Industries, Ltd., Japan, as well as the
Engineering Ceramic Division and The American Ceramic Society is gratefully ac-
knowledged. Thanks are due to the staff of the meetings and publication depart-
ments of The American Ceramic Society for their invaluable assistance.
ix
We hope that this issue will serve as a useful reference for the researchers and
technologists working in the field of interested in processing and manufacturing of
ceramic materials and systems.
Tatsuki Ohji
Advanced Manufacturing Research Institute
AIST, Nagoya, Japan
Mrityunjay Singh
Ohio Aerospace Institute
Cleveland, OH, USA
x Advanced Processing and Manufacturing Technologies for Structural and Multifunctional Materials II
+
Introduction
Organized by the Engineering Ceramics Division (ECD) in conjunction with the
Basic Science Division (BSD) of The American Ceramic Society (ACerS), the
32nd International Conference on Advanced Ceramics and Composites (ICACC)
was held on January 27 to February 1,2008, in Daytona Beach, Florida. 2008 was
the second year that the meeting venue changed from Cocoa Beach, where ICACC
was originated in January 1977 and was fostered to establish a meeting that is today
the most preeminent international conference on advanced ceramics and composites
The 32nd ICACC hosted 1,247 attendees from 40 countries and 724 presenta-
tions on topics ranging from ceramic nanomaterials to structural reliability of ce-
ramic components, demonstrating the linkage between materials science develop-
ments at the atomic level and macro level structural applications. The conference
was organized into the following symposia and focused sessions:
Symposium 1 Mechanical Behavior and Structural Design of
Monolithic and Composite Ceramics
Symposium 2 Advanced Ceramic Coatings for Structural, Environmental,
and Functional Applications
Symposium 3 5th International Symposium on Solid Oxide Fuel Cells
(SOFC): Materials, Science, and Technology
Symposium 4 Ceramic Armor
Symposium 5 Next Generation Bioceramics
Symposium 6 2nd International Symposium on Thermoelectric Materials for
Power Conversion Applications
Symposium 7 2nd International Symposium on Nanostructured Materials
and Nanotechnology: Development and Applications
Symposium 8 Advanced Processing & Manufacturing Technologies for
Structural & Multifunctional Materials and Systems (APMT):
An International Symposium in Honor of Prof. Yoshinari
Mi yamoto
Symposium 9 Porous Ceramics: Novel Developments and Applications
xi
Symposium 10 Basic Science of Multifunctional Ceramics
Symposium 1 1 Science of Ceramic Interfaces: An International Symposium
Memorializing Dr. Rowland M. Cannon
Focused Session 1 Geopolymers
Focused Session 2 Materials for Solid State Lighting
Peer reviewed papers were divided into nine issues of the 2008 Ceramic Engi-
neering & Science Proceedings (CESP); Volume 29, Issues 2-10, as outlined be-
low:
Mechanical Properties and Processing of Ceramic Binary, Ternary and Com-
posite Systems, Vol. 29, Is 2 (includes papers from symposium 1)
Corrosion, Wear, Fatigue, and Reliability of Ceramics, Vol. 29, Is 3 (includes
papers from symposium 1)
Advanced Ceramic Coatings and Interfaces Ill, Vol. 29, Is 4 (includes papers
from symposium 2)
Advances in Solid Oxide Fuel Cells IV, Vol. 29, Is 5 (includes papers from
symposium 3)
Advances in Ceramic Armor IV, Vol. 29, Is 6 (includes papers from sympo-
sium 4)
Advances in Bioceramics and Porous Ceramics, Vol. 29, Is 7 (includes papers
from symposia 5 and 9)
Nanostmctured Materials and Nanotechnology 11, Vol. 29, Is 8 (includes pa-
pers from symposium 7)
Advanced Processing and Manufacturing Technologies for Structural and
Multifunctional Materials 11, Vol. 29, Is 9 (includes papers from symposium
8)
Developments in Strategic Materials, Vol. 29, Is 10 (includes papers from
symposia 6, 10, and 1 1, and focused sessions 1 and 2)
The organization of the Daytona Beach meeting and the publication of these pro-
ceedings were possible thanks to the professional staff of ACerS and the tireless
dedication of many ECD and BSD members. We would especially like to express
our sincere thanks to the symposia organizers, session chairs, presenters and confer-
ence attendees, for their efforts and enthusiastic participation in the vibrant and cut-
ting-edge conference.
ACerS and the ECD invite you to attend the 33rd lnternational Conference on
Advanced Ceramics and Composites (http://www.ceramics.org/daytona2OO9)J anu-
ary 18-23,2009 in Daytona Beach, Florida.
TATSUKOI HJaIn d ANDREWA . WERESZCZAVKo, lume Editors
July 2008
xii . Advanced Processing and Manufacturing Technologies for Stntctural and Multifunctional Materials II