Industrial Shock Absorbers

76 Pages·2007·2.88 MB·English

Industrial Shock Absorbers
ORIGA – simply the first
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Information on application
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tive currently applicable HOERBIGER General Terms of Sale and Delivery.
These are included in our price list and in the Internet at www.hoerbiger. – Simple pressure vessels (87/404/EWG, amended by 90/488/EWG and
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Disposal by HOERBIGER is not included in the price and this would have to components and systems:
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Table of Contents
Industrial Shock Absorber
Page
Technical informations 4
Survey 16
Non-adjustable Shock Absorber
Type SA 10 N, SA 10 SN, SA 10 S2N 20
Type SA 12N, SA 12 SN, SA 12 S2N 22
Type SA 14, SA 14S, SA 14S2 24
Type SA 20, SA 20S, SA 20S2 27
SA 20x25, SA 20Sx25, SA 20S2x25
Type SAI 25, SAI 25S, 30
Type SA 33, SA 33S, SA 33S2, SA 33S3 33
Type SA 45, SA 45S, SA 45S2, SA 45S3 37
Type SA 64, SA 64S, SA 64 S2, SA64S3 41
Adjustable Shock Absorber
Type SA 1/4 x 1/2N 44
Type SA 3/8 x 1D 46
Type SA 1/2 x 1M, SA 1/2 x 2M 48
Type SA 1/2 x 1, SA 1/2 x 2 51
Type SA 3/4 x 1, SA 3/4 x 2, SA 3/4 x 3 55
Type SA 1 1/8 x 2, SA 1 1/8 x 4 59
Type SA -A 3/4 x 1, SA 3/4 x 2, SA 3/4 x 3 63
Type SA-A 1 1/8 x 2, SA -A 1 1/8 x 4, SA -A 1 1/8 x 6 67
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Industrial Shock Absorbers
Adjustable
Non-adjustable
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Smooth, Controlled Stopping of Moving Loads
ORIGA shock absorbers prevent damage to moving parts and to machines and plant, destructive impact forces are absorbed by
controlled linear deceleration.
ORIGA shock absorbers let you The heavier the moving load and the fast- ORIGA shock absorbers convert the
er it moves, the higher the kinetic energy. kinetic energy generated by the decelera-
■ increase operating speeds In automation especially, shorter and tion of the load into thermal energy.
■ increase operating loads shorter cycle times are demanded, so that Optimum operating conditions are
■ increase system performance stopping times are greatly reduced while achieved if the energy is dissipated
■ increase operating reliability kinetic energy levels are dramatically almost uniformly, i.e. if the moving mass
■ reduce stresses on equipment in-creased. These again have to be dissi- is brought to a halt in the shortest dis-
■ reduce production costs pated in a controlled manner. tance, in the shortest time and without
■ reduce noise levels Some commonly used stop-ping devices sudden peak loads during the stroke.
such as springs, rubber buffers or dash-
All moving parts in a produc-tion process pots actually increase shock loading in-
have to be stop-ped without damage to stead of reducing it – they do not
them-selves or to the stopping devices of dissipate energy at a uniform rate.
the machines and plant. For smooth dissipation of the kinetic
The high impact forces have to be energy we recommend the use of
reduced in a controlled manner: to bring hydraulic shock absorbers.
a moving load to a standstill, the kinetic
energy generated by the movement has to
be dissipated.
Oil return passages
Precision surfaces guarantee
Hardened steel metering
optimum function
■ tube has knife-edge orifices for
high flow efficiency
Extra long rod bearing
Full-length body thread for high side forces and
■ maximum mounting maximum life
versatility Closed-cell accumulator sponge
■ metric or American thread ■ The oil forced through the meter-
ing holes compresses the sponge.
■ When the piston rod is unloaded
the sponge expands and forces
the oil back into the bore, while
Strong return spring the spring returns the piston to its
for shortest cycle times starting position.
Floating piston head with built-in
check valve for oil flow control
during operation
Large-diameter hardened and
chromium-plated piston rod for
high force absorption
Piston rod seal
Stop collar
■ prevents „bottoming out“
at end of stroke
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A Wide Range of Applications
High-pressure hardened steel
metering tubes
■ knife-edge orifices for high flow
High-pressure metallic efficiency
piston ring ■ no readjustment if fluid tempera-
ture changes Easy replacement of
seals on site
Adjustor provides settings from
„hard“ to „soft“ and back to „hard“
in one turn (360°)
Ball-type check valve for
positive closure
Extra-long rod bearing for high side
forces and maximum life
Corrosion-resistant return
spring as standard
Wrench flats for easy
installation
Closed-cell accumulator
sponge
Thread at both ends for
mounting versatility Precision surfaces guarantee
optimum function
Large-diameter hardened and
Hardened button chromium-plated piston rod for Corrosion-resistant body
■ optional soft pad available for high force absorption
low-noise, scratch-free operation
Precision-machined shoulders
for accurate positioning and
easy rotation for access to the
adjustor
Simplify your design work by installing our shock
absorber dimensions on your system.
The file is compatible with all popular CAD
systems.
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Shock Absorption
Ordinary shock absorbers, springs, Although the moving object is stopped, it Hydraulic dashpots also cause excessive
buffers and pneumatic cushioning cannot bounces back and this leads to fatigue in loads because peak resistance comes
match the performance of ORIGA shock materials and components which can at the beginning of the stroke and then
absorbers. cause premature breakdown of the quickly falls away. This generates
These shock absorbers match the speed machine. unnecessarily high braking forces.
and mass of the moving object and bring Pneumatic cushioning provides a better
it smoothly and uniformly to rest. solution because the energy is actually
Springs and buffers, on the other hand, converted, but because of the compressi-
store energy rather than dissipate it. bility of air the maximum braking force is
generated at the end of the stroke, which
can lead to excessive loads on compo-
nents.
Force (N) Hydraulic dashpot
v (m/s)
Industrial shock absorber
Hydraulic dashpot
Pneumatic end
cushioning t
Spring
Industrial
shock absorber
t
Stroke (s) Stopping time (t)
The Force/Stroke Diagram Stopping Time
clearly shows these effects. The shock absorber curve is ideal Both damping units stop the same mass from the same speed
because all the energy is dissipated by linear deceleration with the same stroke. Therefore they do the same work but the
without initial impact or final rebound. industrial shock absorber reduces the stopping time by 60 to
70 %.
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Selection of Shock Absorber Type
ORIGA shock absorbers are available in two main types, to suit different applications and installation requirements.
After selection of the appropriate type, sizing is determined by calculation.
Compact series with full-length Accumulators Options
body thread Normally shock absorbers with internal ■ Stop collars for front or rear mount-
This compact, space-saving series is accumulators are used. This simplifies ing – these provide a positive stop to
available in adjustable and installation by eliminating external piping prevent damage caused by the piston
non-adjustable versions and can be and oil storage. „bottoming out“.
installed in many different ways, e.g. in However, in applications with short cycle They also allow precise setting of the
a tapped blind hole, in a tapped through- times and high kinetic energy the oil stroke length.
hole, in a clearance hole in a flange or can become overheated. In this case an ■ Soft pad for the hardened steel button
bracket, etc. external accumulator should be used so – to avoid surface damage and reduce
that the oil can be cooled in the external noise levels.
circuit.
Shock absorber return stroke
■ Piston rod with return spring combined
with internal accumulator
■ Return stroke actuated by compressed
air or mechanically, combined with ex-
ternal accumulator. With this version a
delayed return stroke is also possible.
Universal series
This versatile, adjustable series with
various mounting accessories is designed
to stop heavier loads.
It is especially suited to applications
which require several of the same shock
absorbers with the same stroke length.
���
Mounting methods
ORIGA shock absorbers are designed
for a variety of mountings, which can be
either built into machines or supplied as
accessories.
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The Selection of Shock Absorbers
Correct choice of shock absorber an open or closed tank, is connected to The SA Series is fitted with return springs
The type of shock absorber and its the shock absorber by pipework. as standard. If these types are used with
mounting method are mainly determined The oil heated in the shock absorber an external accumulator for better heat
by the application. circulates between the tank and the dissipation, this does not need to be
In most applications, shock absorbers shock absorber and is therefore pressurized because the spring returns
with internal accumulators are preferred continuously cooled during operation. the rod.
to those with external accumulators.
The reason for this is that shock absorb- Note:
ers with internal accumulators are sup- The tank should always be installed
plied prefilled with oil and therefore ready higher than the shock absorber and the
for immediate use, where as shock connecting pipework should be as short
absorbers with external accumulators as possible.
require additional equipment, resulting If possible there should also be a 10 µm
in higher installation costs. filter between the two units.
If the tank is installed further away from
Selection criteria the shock absor-ber there must be a
■ Type of shock absorber positive oil circulation system (see
– with internal accumulator diagram) to ensure that the oil actually
– with external accumulator including flows through the tank and is cooled
air/oil tank down.
■ Type of piston rod return
– return spring Piston rod return
– air or mechanical Piston rod return is actuated by
■ Stroke length ■ Return springs
Use the longest stroke possible taking In the self-contained units, a built-in
any side loads into account. spring returns the piston rod to its rest
– maximum impact force reduction position when it is unloaded.
■ Air/Oil
Accumulators In units with external accumulators an
■ Internal accumulator air/oil system or a mechanical device is
The fluid displaced by the piston used for piston rod return.
compresses a nitrogen-filled, closed- ■ Mechanical units
cell sponge. Mechanical rod return is mostly used
When the piston is unloaded the return in types with a clevis mounting, with
spring pushes the piston back to its actuation by another unit via levers.
rest position. At the same time the ORIGA SA-A Series shock absorbers
compressed sponge expands and feature steplessly adjustable stroke, time-
forces the fluid back into the high delay damping and adjustable rod return
pressure chamber. forces.
■ External accumulator
The use of external accumulators is
recommended where high energy
conversion is needed or excess heat
dissipation is required, e.g. in applica-
tions with short cycle times or in high
temperature areas.
The external accumulator, consisting of
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